lock OPEL COMBO 2010 Workshop Manual

140 Self-help, vehicle care
Picture no: 11645s.tif
4. Pre-adjust the jack 3 to the required
height. Position the jack arm in the front
or rear so that the jack claw (arrow in
picture) grips the vertical web in the
recess. Make sure that it is correctly
seated.
Picture no: 11646s.tif
The edge of the jack base must be
planted firmly and vertically in line with
the contact point.
Raise vehicle by turning crank handle.
If this is not the case, carefully lower the
vehicle immediately and reposition the
jack.5. Unscrew the wheel bolts.
On some versions, the wheel trim is
removed together with the wheel bolts.
If there are lock washers 3 on the wheel
bolts, these must not be removed.
6. Changing wheels. Notes on spare wheel
3134. Notes on temporary spare wheel
3125, 3135, 3191.

141
Self-help, vehicle care
Picture no: 11647s.tif
7. Screw in the wheel bolts. Push the wheel
bolt wrench 3 on as far as possible and
tighten the wheel bolts slightly.
On some versions, the wheel trim must
be positioned before the wheel bolts
are tightened.
8. Lower vehicle. 9. Push the wheel bolt wrench 3 on as far
as possible and tighten crosswise.
Tightening torque is 110 Nm.
Alloy wheels 3: put hub cap on and
engage, inserting pin on rear of hub
cap into relevant hole in wheel.
Alloy wheels with anti-theft lock3: Put
hub cap on. Insert and tighten anti-
theft lock3.
10. Before refitting the wheel trim, clean the
wheel around the retaining clips. Valve
symbol 3 on back of wheel trim must
point towards valve on wheel.
Align and engage hub cap or wheel
trim 3 and wheel bolt caps 3.11. Stow the replaced wheel, tools and
warning triangle 3133, 3136.
12. Check the tyre pressure of the newly
mounted wheel.
13. Have the wheel bolt tightening torque
(110 Nm) checked.
14. Replace the faulty tyre on the wheel
that was removed.

151
Self-help, vehicle care
Bulb replacement Switch off the ignition and switch off the
relevant switch or close the doors.
Only hold a new bulb at the base! Do not
touch the bulb glass with your bare hands.
The replacement bulb must be in
accordance with the data on the base of
the defective bulb. Do not exceed wattage
given on bulb base.
To change the bulbs on the left side, open
the fuse box cover. With the Z 13 DTJ
engine
1), also pull the relay box in front of
the fuse box upwards out of the guides.
Pull off the air hose on the air filter on the
right.
Picture no: 16074s.tif
Halogen headlamp system,
dipped and main beam The headlamp system has separate
systems for dipped beam 1 (outer bulbs)
and main beam 2 (inner bulbs).
Dipped beam
1. Open bonnet and engage support.
Picture no: 16075s.tif
2. Rotate the cap anticlockwise and
remove.
6
1)Sales designation
3184.

152 Self-help, vehicle care
Picture no: 16076s.tif
3. Push bulb on plug connector
downward.
4. Remove bulb with connector from
reflector housing.
Picture no: 16077s.tif
5. Detach plug connector from bulb base.
6. Plug the plug onto the new bulb.
7. Insert the bulb with connector so that
the lug engages in the recess in the
reflector.
8. Place headlamp protective cover in
position and close.
Picture no: 16078s.tif
Main beam
1. Open bonnet and engage support.
2. Rotate the cap anticlockwise and
remove.

153
Self-help, vehicle care
Picture no: 16079s.tif
3. Detach plug connector from bulb.
4. Disengage spring wire clip from
retaining lugs by moving it forward and
swivelling it to the side.
Picture no: 16080s.tif
5. Remove bulb from reflector housing.
6. When fitting the new bulb, insert lugs in
the reflector recesses.
7. Engage spring wire clip, plug connector
onto bulb.
8. Place headlamp protective cover in
position and close.
Picture no: 16078s.tif
Parking lamps
1. Open bonnet and engage support.
2. Rotate the main beam headlamp cap
anticlockwise and remove.
3. Detach plug connector from main
beam bulb.

162 Self-help, vehicle careExterior lights
Headlamp and other lamp lens are made
of plastic. Do not use any abrasive or
caustic agents, do not use an ice scraper,
and do not clean them dry.
Plastic and rubber parts
Plastic and rubber parts can be cleaned
with the same cleaner as used to clean the
body. Use interior cleaner if necessary. Do
not use any other agent. Avoid solvents
and petrol in particular. Do not use high-
pressure jet cleaners.
Interior and upholstery
Clean the vehicle interior, including the
instrument panel fascia, using interior
cleaner.
The instrument panel is only to be cleaned
with a soft, damp cloth.
Clean the fabric upholstery with a vacuum
cleaner and brush. Remove stains with an
upholstery cleaner.
Clean seat belts with lukewarm water or
interior cleaner. Windows and windscreen wiper blades
Use a soft lint-free cloth or chamois leather
together with window cleaner and insect
remover.
When cleaning the rear window, make sure
the heating element inside the window is
not damaged.
For mechanical removal of ice, use a sharp-
edged ice scraper. Press the scraper firmly
against the glass so that no dirt can get
under it and scratch the glass.
Clean smearing wiper blades with a soft
cloth and window cleaner.
Locks
The locks are lubricated at the factory
using a high quality lock cylinder grease.
Use de-icing agent only where absolutely
necessary, as this removes grease and
impairs lock function. After using de-icing
agent, have the locks regreased by a
workshop. Engine compartment
Clean painted surfaces in the engine
compartment like any other painted
surface.
For best results, wash and wax the engine
compartment before and after winter.
Before washing the engine, cover the
alternator and brake fluid reservoir with
plastic sheeting.
When washing the engine with a steam-jet
cleaner, do not direct the steam jet at
components of the Anti-lock Braking
System 3, the automatic air conditioning
system 3 or the belt drive and its
components.
After an engine wash, have all engine room
components preserved thoroughly by a
workshop using protective wax.
Do not use high-pressure jet cleaners.
Caution
Close Velcro fasteners as open Velcro
fasteners on clothing could damage
seat upholstery.

165 Opel Service, maintenance
European service plan⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect control, lighting and signal devices as well as airbags;
check steering column lock and ignition switchxxxxx
Remote control: replace batteries (don’t forget the spare key) every 2 years
Check and correct windscreen wipers, windscreen washer system and headlamp
washer systemxxxxx
Check and correct coolant level and frost protection (pale orange)
2)
Note freeze protection temperature in the Service and Warranty Booklet
(confirmation box)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xxxxx
Check water hoses for leaks and check to make sure they are firmly seated x x x x x
Check and correct brake fluid level
2) xxx
Check battery clamps to make sure they are firmly seated and check the battery eye x x x x x
Vehicle System Check with TECH 2 x x x x x
Replace pollen filter or active charcoal filter x x
⊕o
if the air is heavily polluted or there are high levels of airborne dust, sand or pollen,
the air-conditioning system will produce an odourVerbal arrangement between the
customer and Opel Partner
Replace the air filter element every 4 years/60,000 km
⊕
Replace spark plugsevery 4 years/60,000 km
Z 16 YNGevery 2 years/30,000 km
Visually inspect the ribbed V-belt every 2 years/60,000 km
⊕
Replace ribbed V-belt
Y 13 DTJ, Z 13 DTJ, Y 13 DT, Z 13 DT, Z 17 DTH every 10 years/150,000 km
⊕
Check valve play and adjust
Z16 XEP, Z 17 DTHevery 10 years/150,000 km

167 Opel Service, maintenance
⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
302
603
904
1205
150
Visually inspect steering bellows, track rods and axle drive xxxxx
Check track-rod ends and suspension ball joints xxxxx
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not out
of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and not
out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
For Germany only: carry out emissions inspection (AU), general inspection (HU) First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually

168 Opel Service, maintenanceInternational service plan⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect control, lighting and signal devices as well as airbags;
check steering column lock and ignition switchxxxxx
Remote control: replace batteries (don’t forget the spare key) every 2 years
Check and correct windscreen wipers, windscreen washer system and headlamp
washer systemxxxxx
Check and correct coolant level and frost protection (pale orange)
2)
Note freeze protection temperature in the Service and Warranty Booklet
(confirmation box)
2)If loss is great/leaks are present, carry out follow-up work with customer consent.
xxxxx
Check water hoses for leaks and check to make sure they are firmly seated x x x x x
Check and correct brake fluid level
2) xxx
Check battery clamps to make sure they are firmly seated and check the battery eye x x x x x
Vehicle System Check with TECH 2 x x x x x
Replace pollen filter or active charcoal filter x x
⊕o
if the air is heavily polluted or there are high levels of airborne dust, sand or pollen,
the air-conditioning system will produce an odourVerbal arrangement between the
customer and Opel Partner
Replace the air filter element every 4 years/60,000 km
⊕
Replace spark plugsevery 4 years/60,000 km
Z 16 YNGevery 2 years/30,000 km
Visually inspect the ribbed V-belt every 2 years/60,000 km
⊕
Replace ribbed V-belt
Y 13 DTJ, Z 13 DTJ, Y 13 DT, Z 13 DT, Z 17 DTH every 10 years/150,000 km
⊕
Check valve play and adjust
Z16 XEP, Z 17 DTHevery 10 years/150,000 km

170 Opel Service, maintenance⊕Additional work.
o Intervals are shorter under extreme operating conditions and when such is necessary due to conditions specific to the country.
Service work after year
1)
km (x 1000)
1)
1)Whichever occurs first.
1
152
303
454
605
75
Visually inspect steering bellows, track rods and axle drive x x x x x
Check track-rod ends and suspension ball joints x x x x x
⊕
Change brake and clutch fluid (manual transmission automated) every 2 years
Undo wheel mounting and tighten to 110 Nm torque
xx During assembly, lightly lubricate wheel bolt tapers with grease or oil
Check tyre condition; check and correct tyre pressures (including the spare wheel)
With tyre inflation system, check the set to make sure that it is complete and not
out of date. Replace sealant bottle every 4 years
⊕
Annual service check when the annual mileage is more than 20,000 km
Visually inspect the first-aid kit (present and stowed in the right place, intact and
not out of date), lashing eyes and warning triangleevery 2 years
Check and correct headlamp aiming (including auxiliary headlamps) x x
⊕o
Lubricate door hinges, door brakes, lock cylinders, strikers, bonnet closure and
tailgate hinges.xx
Road test, final inspection (check steering column lock, ignition switch, instruments
and control indicators, entire brake system, steering, air conditioning system, engine,
body and chassis), reset service interval display using TECH 2xxxxx
⊕
Carry out gas system test (GAP) and note it in the Service and Warranty Booklet First after 3 years and then every
2 years thereafter
With commercial passenger transport, taxis, ambulances, hired vehicles, etc. annually