engine OPEL CORSA 2009 Service Manual

151
Driving and operation
Saving fuel, protecting
the environment Trend-setting technology
Environmentally friendly and mainly
recyclable materials were used when your
vehicle was being developed and
manufactured. The production methods
used to make your vehicle are also
environmentally-compatible.
Recycling of production wastes keeps the
circulation of material closed. Reduction of
energy and water requirements also helps
to conserve natural resources.
A highly advanced design means that your
vehicle can be easily disassembled at the
end of its working life, and the individual
materials separated for subsequent re-use.
Materials such as asbestos and cadmium
are not used. The refrigerant in the air
conditioning system 3 is CFC-free.
New painting techniques employ water as
a solvent. End-of-life vehicle recovery
Information on end-of-life vehicle recovery
centres and the recycling of end-of-life
vehicles is availabl
e at www.opel.com.
Energy and environment-conscious
driving
z High noise levels and exhaust emissions
are often a result of driving without due
attention to saving energy and
protecting the environment.
z You should therefore drive with energy in
mind: "more miles – less fuel".
Reduce the noise level and exhaust
emissions by adopting an environment-
conscious driving style. This is extremely
worthwhile and improves the quality of
life.
Fuel consumption depends to a great
extent on your own personal driving
style. The following hints are intended to
help you consume fuel at a rate that is as
close as possible to the specified levels
3256.
Check your vehicle’s fuel consumption
every time you refuel. This facilitates
early detection of any irregularities
causing increased fuel consumption. Warming up
z
Full throttle and warming up at idle
speed increase wear, fuel consumption,
exhaust emission, the amount of
pollutant in the exhaust and the amount
of noise.
z Drive off as soon as possible after
starting.
Uniform speed
z Hectic driving significantly increases fuel
consumption, the exhaust emissions, the
proportion of pollutant in the exhaust
gas and the noise level.
z Do not accelerate and brake
unnecessarily. Drive at uniform speed,
watching the road.
Avoid frequent starting off and stopping
e.g. at traffic lights, in short distance
traffic and in queues of traffic by means
of clever planning. Select roads with
good traffic flow.
Idling
z The engine also consumes fuel when
idling.
z If you have to wait for more than one
minute, it is worthwhile switching off the
engine. Five minutes of idling
corresponds to approximately one
kilometre of driving.
Back to overview

152 Driving and operationOverrun
zThe fuel supply is shut off automatically
on overrun, e.g. when descending steep
hills or when braking 3150.
z To enable the overrun cut-off to come
into action and save fuel, do not
accelerate or declutch during overrun.
Correct gear selection
z High revs increase engine wear and fuel
consumption.
z Do not race your engine. Avoid driving at
high engine speeds.
Making use of the tachometer helps to
save fuel. Drive in a low engine speed
range for each gear as much as possible
with uniform engine speeds. Drive as
often as possible in top gear, select the
next higher gear as soon as possible,
and only change down when the engine
is no longer running perfectly smoothly.
High speed
z The higher the speed, the higher the
consumption and the noise level. At top
speed, you consume a great deal of fuel
and produce excessive noise and
exhaust emissions. z
Slightly releasing th e accelerator pedal
results in distinct fu el savings with no
major loss of speed.
Drive at no more than around three
quarters of maximum speed and you will
use up to 50 % less fuel, without losing a
great deal of time.
Tyre pressure
z Inadequate tyre pressure, leading to
higher road resistance, costs money in
two ways: for more fuel and increased
tyre wear.
z Regular checks (every 14 days) pay off.
Electrical loads
z The power consumption of electrical
equipment increases fuel consumption.
z Switch off all additional consumers (e.g.
air conditioning 3, heated rear window)
when not needed.
Roof racks, ski-holders
z Roof loads can increase fuel consumption
by approximately 1l/100 km due to air
resistance.
z Remove them if they are not being used. Repair and maintenance
z
Improper repairs or adjustment and
maintenance work can increase fuel
consumption. Do not carry out work on
the engine yourself.
You may out of ignorance infringe
environmental laws by not disposing of
materials properly.
Appropriate parts might not be recycled.
Contact with some of the materials
involved may pose a health hazard.
z We recommend that repair and
maintenance be entrusted to your Opel
Partner.
Extreme driving conditions
z Driving up steep slopes, cornering,
driving on poor roads and driving in ice
and snow all increase fuel consumption.
Fuel consumption increases dramatically
in urban traffic and at low temperatures,
especially on short trips when the engine
operating temperature is not reached.
z Following the instructions given above
will minimise consumption under these
conditions.
Back to overview

153
Driving and operation
Fuels, refuelling Fuel consumption
Fuel consumption is determined under
specific driving conditions – see page
3256.
Special equipment increases the weight of
the vehicle. As a result, they can increase
fuel consumption and reduce the specified
maximum speed.
For the first few thousand kilometres,
friction between the engine and
transmission components is higher. This
increases fuel consumption.
Fuel for petrol engines
Only use unleaded fuel that complies
with DIN EN 228.
Fuels with ethanol content greater than 5 %
may only be used if the vehicle has been
specifically developed and approved for
these fuels.
Use fuel with the recommended octane
rating (value in bold 3254). Use of fuel
with too low an octane rating can reduce
engine power and torque and will slightly
increase fuel consumption. Fuel for diesel engines
Only use diesel fuel that complies
with DIN EN 590. The fuel must have
low sulphur content (maximum 50 ppm).
Do not use marine diesel oils, heating oils
or entirely or partially plant-based diesel
fuels, such as rape seed oil or bio diesel,
Aquazole and similar diesel-water
emulsions. Diesel fuels must not be diluted
with fuels for petrol engines.
The flow and filterabilit
y of diesel fuel are
temperature-dependent. When
temperatures are low, refuel with diesel fuel
with guaranteed wi nter properties.
Picture no: 18309s.tif
Fuel filler cap
Only a Opel Genuine fuel filler cap provides
full functionality. Di esel-engined vehicles
have special fuel filler caps.
Refuelling
Caution
Use of fuel with too low an octane rating
could lead to uncontrolled combustion
and engine damage.
9
Warning
Before refuelling, switch off engine and
any external heater s with combustion
chambers 3 (identified by sticker on tank
flap). Switch off any mobile phones.
Follow the operating and safety instruc-
tions of the filling stat ion when refueling.
Back to overview

155
Driving and operation
Picture no: 17199t.tif
Catalytic converter, exhaust
gassesCatalytic converter
The catalytic converter reduces the
amount of harmful substances in the
exhaust gas, such as carbon monoxide
(CO), hydrocarbons, CH) and nitrous
oxide (NO
x).
Fuel grades other than those listed on
pages 153, 252 (e. g. LRP = Lead
Replacement Petrol or leaded fuel) could
damage the catalytic converter or
electronic components. z
In the event of misfiring, uneven engine
running, a clear reduction in engine
performance or other unusual problems,
have the cause of the fault rectified by a
workshop as soon as possible. In an
emergency, driving can be continued for
a short period, keeping vehicle speed
and engine speed low.
This does not apply when the Electronic
Stability Program (ESP®
Plus
3) kicks in
3 151.
z If unburnt fuel enters the catalytic
converter of a petrol engine, this may
result in overheating and irreparable
damage to the catalytic converter.
You should therefore avoid
unnecessarily long use of the starter
when starting off, running the tank dry
and starting the engine by pushing or
towing.
Picture no: 18182s.tif
Controlling exhaust emission
Design measures, primarily in the fuel
injection system and ignition system zones
in combination with the catalytic converter,
the amount of hazardous substances in the
exhaust emissions, such as carbon
monoxide (CO), hydrocarbons (CH) and
nitrogen oxides (NO
x), are reduced to a
minimum.
Caution
Damage to the catalytic converter or the
vehicle may result if the following points
are not observed.
Back to overview

156 Driving and operation
Picture no: 18251s.tif
Control indicator
Z for exhaust
Illuminates when the ignition is switched on
and during the start attempt. Goes off
shortly after the engine starts running.
Illumination whilst the engine is running
indicates a fault in the emission control
system. The permissible emission limits
may be exceeded. Contact a workshop for
assistance immediately.
Illumination with the engine running
indicates a fault that can cause damage to
the catalytic converter. It is possible to
continue driving without causing damage
by slowing down until the flashing stops
and the control indicator illuminates.
Contact a workshop for assistance
immediately.
Picture no: 18231s.tif
Control indicator
A
for engine electronics
Illuminates for a few seconds after the
ignition is switched on.
If it illuminates when the engine is running,
there is a fault in engine or transmission
electronics. The electr onic system switches
to an emergency runni ng programme. Fuel
consumption may be increased and the
driveability of the vehicle may be impaired.
In some cases the fault can be remedied by
switching the engine off and starting it
again. If the control indicator continues to
illuminate whilst the en gine is running,
contact a workshop for assistance in
remedying the cause of the fault. If it illuminates briefly, but does not recur, it
is of no significance.
If
A lights up, this could mean that there
is water in the diesel fuel filter 3. A
message appears at the same time on the
service display 391. Have the fuel filter
checked for possible water contamination
by a workshop.
If it flashes after the ignition is switched on,
there is a fault in the immobiliser system.
The engine cannot be started 327.
Back to overview

157
Driving and operation
Engine exhaust Diesel particle filter 3
The diesel particle filter system filters
harmful soot particles out of the exhaust
gases. The system includes a self-cleaning
function that run automatically during
driving. The filter is cleaned by burning off
the soot particles at hi gh temperature. This
process takes place automatically under
set driving conditions and may take up
to 25 minutes. Fuel consumption may be
higher during this period. The emission of
smells and smoke during this process is
normal.
Picture no: 18544s.tif
Under certain driving conditions, e.g. short
journeys, the system may not clean itself
automatically.
If the filter requires cleaning and previous
driving conditions did not enable
automatic cleaning, control indicator !
flashes. Continue driving, keeping engine
speed above 2000 rpm
-1. Shift down if
necessary. Diesel partic le filter cleaning is
then initiated.
9
Warning
Engine exhaust gases contain poisonous
carbon monoxide, which is colourless
and odourless and could be fatal if
inhaled.
If exhaust gases penetrate the vehicle,
open windows and contact a workshop
for assistance.
Avoid driving with the tailgate open,
since exhaust gas can enter the interior
of the vehicle.
Back to overview

158 Driving and operation
Picture no: 18540t.tif
We recommend not stopping driving
during cleaning, and not switching off the
ignition. Cleaning is fa stest at high engine
revs and high loads.
Picture no: 18545s.tif
The control indicator
! goes off as soon as
the self-cleaning operation is complete. Maintenance
Have all maintenance work carried out at
the specified intervals. We recommend
that you entrust this work to your Opel
Partner, who has proper equipment and
trained personnel available. Electronic
testing systems permit rapid diagnosis and
remedy of faults. This way you can be
certain that all components of the vehicle’s
electrical, injection and ignition systems
operate correctly, that your vehicle has a
low level of pollutant emission and that the
catalytic converter system will have a long
service life.
You are thereby making an important
contribution towards keeping the air clean
and compliance with emissions legislation.
Checking and adjustment of the fuel-
injection and ignition systems is included in
the inspection. For this reason, you should
have all maintenance work carried out at
the intervals specified in your Service and
Warranty Booklet.
Back to overview

159
Driving and operation
Drive Control Systems Electronic Stability Program
(ESP
®Plus
) 3
ESP®
Plus
improves driving stability when
necessary in any driving situation
regardless of the type of road surface or
tyre grip. It also prevents the drive wheels
from spinning.
As soon as the vehicle starts to swerve
(understeer/oversteer), engine output is
reduced and the wheels are braked
individually. This considerably improves
the driving stability of the vehicle on
slippery road surfaces.
ESP®
Plus
is ready for operation as soon as
the ignition is switched on and control
indicator v goes out.
When the ESP®
Plus
comes into action,
v flashes. The vehicle is now in
a critical situation;
ESP®
Plus
allows you to keep control of the
vehicle and reminds you to match your
speed to the road conditions.
Picture no: 18252s.tif
Control indicator
v
The warning lamp lights up for a few
seconds when the ignition is switched on.
The system is now ready for operation.
Flashing during driving:
This shows the system has come into
action. The engine output may be reduced
(the sound of the engine changes) and the
vehicle may be braked automatically to a
small degree.
Illuminates while driving:
The system is switched off 3 or a fault is
present. Continued driving is possible.
However, directional control may
deteriorate depending on the road surface
conditions.
Switch on ESP®
Plus
again and have cause
of fault remedied by a workshop. The self-
diagnosis that is integrated in the system
will help you to find a solution quickly.
9
Warning
Do not let this special safety feature
tempt you into taking risks when driving.
ESP®
Plus
does not negate the laws of
physics.
Adapt speed to the road conditions.
Back to overview

165
Driving and operation
Picture no: 17206t.tif
Hydraulic brake system The foot brake comprises two independent
brake circuits.
If a brake circuit fails, the vehicle can still be
braked using the other brake circuit.
However, the brake pedal must be
depressed a considerable way before any
braking effect occurs, and much more
force is required. The braking distance is
longer. Contact a workshop for assistance
before continuing to drive. To ensure that full
pedal travel can be
utilised, especially in case of a fault in one
of the brake circuits, there must be no mats
in the vicinity of the pedals 3150.
When the engine is not running, the
support of the brake servo unit disappears
once the brake pedal has been depressed
once or twice. Braking effect is not
reduced, but braking requires significantly
greater force. This is especially important
to bear in mind when towing.
The brake fluid level should be checked
regularly. If the brake fluid level is too low
and the hand brake is not applied, control
indicator R on the instrument panel
illuminates 389.
Picture no: 18257s.tif
Brake system control indicator R
The control indicator lights up when the
ignition is switched on when the hand
brake is applied or when the brake or
clutch fluid level is too low. Brake fluid
level 3246.
For vehicles with manual transmission
automated 3, the control indicator flashes
for a few seconds when the ignition is
turned off when the hand brake is not
applied.
9
Warning
If the control indicator illuminates when
the hand brake is released, stop driving
immediately. Contact a workshop for
assistance.
Back to overview

166 Driving and operationAnti-lock brake system (ABS
u)
ABS prevents the wheels from locking.
ABS starts to regulate brake pressure as
soon as a wheel shows a tendency to lock.
The vehicle remains steerable, even during
hard braking.
For optimum braking, keep the brake
pedal fully depressed throughout the
braking process, despite the fact that the
pedal is pulsating. Do not reduce the
pressure on the pedal.
Picture no: 18258s.tif
Control indicator u for ABS
It illuminates for a few seconds when
ignition is switched on. Once the control
indicator goes out, the system is ready for
operation.
If the control indica tor does not go out
after a few seconds, or if it illuminates while
driving, there is a fault in the ABS. The
brake system remains operational without
ABS regulation.
Adaptive brake lamp 3
During full-on braking, all three brake
lamps flash for the duration of ABS control. Self testing
When the engine is started and the vehicle
starts off, the system performs a self-check,
which may be audible.
Fault
Have cause of fault remedied by a
workshop. The system’s integrated self
diagnostics allow faults to be quickly
remedied.
9
Warning
If there is a fault in the ABS, the wheels
may be liable to lock due to braking that
is heavier than normal. The advantages
of ABS are no longer available. During
hard braking, the vehicle can no longer
be steered and may swerve.
Back to overview