check engine OPEL FRONTERA 1998 Workshop Manual
[x] Cancel search | Manufacturer: OPEL, Model Year: 1998, Model line: FRONTERA, Model: OPEL FRONTERA 1998Pages: 6000, PDF Size: 97 MB
Page 5811 of 6000

7A–30 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0705 (FLASHING CODE 17) GEAR SELECTOR FAILURE (PRND2L)
D07RY00022Circuit description:
The neutral start switch gives the signals related to the
selector lever position (PRND2L) to the Transmission
Control Module (TCM). The neutral star t switch turns on
when the select lever is shifted to the P, R, N, D, 2 or L
range. The neutral star t switch, which is connected to the
starter switch circuit, is available only when the select
lever is in the P or N range
The neutral start switch is connected to the transmission
manual shaft and installed in the transmission case.
Fail-safe condition:
The TCM controls fail-safe by detecting selector position
switch fail ure.
Failure detection:
(1) OPEN:
• When all switches are OFF
• When the failure criteria continues for 30 seconds
if the vehicle speed which is calculated by output
revolution sensor is more than 30 km/h and the
engine revolution is more than 1500 rpm.
(2) SHORT:
• When more than two switches are ON at the same
time.
• When the failure criteria condition for 10 seconds.
Contents of control:
At failure detection
(1) OPEN: D range judgment
(2) SHORT: Judged by priority D>2>L>R>N>P
•Up hill and down hill control inhibit
•Winter mode inhibitAt failure decision
Excutes following items in addition to above control
items at failure detection.
•Blinks "CHECK TRANS" lamp
•Stores the failure information in failure-memory
•Reverse lockout control inhibit
Conditions of turning “CHECK TRANS” off:
Turns “CHECK TRANS” lamp off when only one of all
switches is ON.
Reversion conditions from fail-safe:
Turns “CHECK TRANS” lamp off when only one of all
switches is ON.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) It is judged whether the input signal received from
the neutral star t switch by the TCM is proper or not.
(2)The power status of the neutral start switch is
checked.
(3) The continuity between neutral star t switch terminals
and the continuity of the wire connected to the
neutral start switch are checked.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.
Page 5813 of 6000

7A–32 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0710 (FLASHING CODE 16) OIL TEMPERATURE SENSOR FAILURE (OT2)
D07RY00021Circuit description:
The oil temperature sensor is a thermistor sensor that is
installed in the transmission case and converts
temperature changes into continuous electric signals,
then outputs them to the Transmission Control Module
(TCM). When the ATF temperature is low, the resistance
of the sensor (thermistor) goes up, so that the voltage of
the TCM signal becomes high.
As the ATF is gradually warmed, the resistance of the
sensor goes down and the voltage becomes low. At the
normal operating ATF temperature (80
C/176F) of the
transmission, the voltage of the TCM is about 3.7V.
Fail-safe condition:
The TCM controls fail-safe by detecting oil temperature
sensor failure.
Failure detection:
Short detection
• When the A/D value is detected less than 10
(220
C) for 5 minutes continuously while normal
judgment is not satisfied from ignition on.
Open detection
• After 15 minites passed when the engine revolution
is more than 400 rpm and the selector position
switch is selected on R, D, 2, L range.
• When the change of the A/D value from engine
star t is less than 15 and the minnum A/D value is
more than 1000 (-10
C) from engine star t.
Contents of control:
At failure detection
• Changes shift map to HOT2 map
• Controls as A/T oil temperature 200
C
• Lock-up control inhibit
• Up hill and down hill control inhibit
• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure-memoryAt failure decision
Same as failure detection.
Conditions of turning "CHECK TRANS" off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
output revolution sensor after the normal area of oil
temperature 40
C – 150C is detected for 10 sec
continuously.
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) Check that the voltage of the oil temperature sensor
varies with ATF temperatures.
(2) Check that the resistance of the oil temperature
sensor varies with ATF temperatures.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.
Page 5815 of 6000

7A–34 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0717 (FLASHING CODE 14) INPUT REVOLUTION SENSOR FAILURE (NC0)
D07RY00020
Circuit description:
Input revolution information is provided to TCM by the
input revolution sensor. This sensor is located in the
transmission case.
The input revolution sensor is an electromagnetic pulse
pickup type that generates a speed signal according to
the revolution of the transmission OD direct clutch drum.
As a result, the sensor sends a sine wave signal (AC) to
the TCM, which conver ts this sine wave signal (pulse
voltage) to a RPM signal.
Fail-safe control:
The TCM controls fail-safe by detecting input revolution
sensor failure.
Failure detection:
• When not even 1 pulse is input in the input revolution
sensor during the time 4 pulses are input in the
output revolution sensor.
• When the failure criteria is continuously 1000 times
from the time ignition is turned ON until it is turned
OFF.
Prohibits failure detection when at least one among the
following conditions is satisfied.
• When D, 2 and L range signal is not fixed.
• When output revolution is less than 775 rpm.
• When the failure detection timer T1 (*1) is less than
25 seconds.
• Solenoid S1, S2, and selector position switch is on
failure detection or decision.
• At 4th gear.
• When passed less than 10 seconds after shift
command output.
*1: Failure detection inhibit timer T1
Timer star ts when D, 2 or L range are detected (fixation
signal).
Contents of control:
At failure detection• Lock-up control inhibit
• Up hill and down hill control inhibit
At failure decision
Executes following items in addition to above control
items at failure detection.
• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure-memory
Conditions of turning "CHECK TRANS" off:
At D, 2 or L range and not shifting, turns "CHECK
TRANS" lamp off when judged 0km/h by output
revolution sensor after more than 1 pulse input in the
input revolution sensor and finished vehicle speed
calculation during the time 4 pulse are input in the output
revolution sensor.
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) When the engine is running, a revolution signal is
input from the input revolution sensor to the TCM.
(2) At this test, the continuity of circuit wiring and the
input revolution sensor is checked.
(3) At this test, the continuity of the input revolution
sensor is checked.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.
Page 5819 of 6000

7A–38 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P0727 (FLASHING CODE 13) ENGINE REVOLUTION SIGNAL FAILURE (NE)
D07RY00019Circuit description:
Engine revolution (rpm) signals are sent from Engine
Control Module (ECM) to the Transmission Control
Module (TCM).
The engine speed sensor is an electromagnetic pulse
pickup type that generates signals when the flywheel
gear revolves (2 pulses at a single revolution of the
flywheel gear).
The TCM converts these sine wave signals into engine
revolution (RPM) signals.
Fail-safe control:
The TCM controls fail-safe by detecting engine revolution
sensor failure.
Failure detection:
• When input revolution is more than 2000 rpm
• When not even 1 pulse is input in the engine
revolution signal during 5 seconds
• Detection inhibit condition: At 4th gear
Contents of control:
At failure detection
• Up hill and down hill control inhibit
• Oil temperature sensor failure detection inhibit
• Blinks "CHECK TRANS" lamp
• Stores the failure information in failure memory.
At failure decision
Same as failure detection
Conditions of turning "CHECK TRANS" lamp off:
Turns "CHECK TRANS" lamp off when judged 0km/h by
speed meter sensor after the engine revolution signal
pulses are input 250 pulses normally.
(however, uses 0 km/h judgment by back-up vehicle
speed at output revolution failure)
Reversion conditions from fail-safe:
Recovers at the same time as the conditions of turning
“CHECK TRANS” lamp off are satisfied.Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) Engine revolution signals are input from the ECM into
the TCM.
(2) When the engine idling, voltage fluctuates with (AC
intermittent) range of less than 1.4V
9 16V.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.
Page 5831 of 6000

7A–50 AUTOMATIC TRANSMISSION (AW30-40LE)
DTC P1121 (FLASHING CODE 23) ANALOG THROTTLE SIGNAL FAILURE (VREF, VGND)
D07RY00023Circuit description:
When the signal of the engine throttle position sensor
located on the accelerator pedal is supplied to the
transmission TCM, the TCM judges the opening
condition of the throttle.
The shift point of the transmission is determined by this
opening condition of the throttle.
Fail-safe control:
The TCM controls fail-safe by detecting analog throttle
signal (VREF, VGND) failure.
Failure detection:
• When the Vref input voltage is detected more than
5.55V or less than 4.45V.
• When the Vgnd input voltage is detected more than
0.40V or less than -0.40V.
• When the failure criteria is continuously for 1.0 sec.
Contents of control:
At failure detection
• Judges throttle opening of linear sensor (Vth) as
Vref:5V, Vgnd:0V
• Throttle learning control inhibit
• Up hill and down hill control inhibit
At failure decision
Executes following items in addition to above control
items at failure detection.
• Stores the failure information in failure-memory
Conditions of turning “CHECK TRANS” lamp off:
None
Reversion conditions from fail-safe:
At failure detection
When the Vref input voltage is detected less than 5.55 V
and more than 4.45 V.
When the Vgnd input voltage is detected less than 0.40 V
and more than -0.40 V.
At failure decision
• Recovers when judged 0km/h by output revolutionsensor after the Vref input voltage is detected less
than 5.55V and more than 4.45V.
(however, uses 0 km/h judgment by back-up vehicle
speed at output revolution failure)
• Recovers when judged 0km/h by output revolution
sensor after the Vgnd input voltage is detected less
than 0.40V and more than -0.40V.
(however, uses 0 km/h judgment by back-up vehicle
speed at output revolution failure)
Test description:
The following numbers correspond to circled numbers on
the diagnostic char t.
(1) Check the power supply voltage (4.75-5.25V) of
throttle position sensor.
Diagnostic aids:
An intermittent may be caused by a poor connection,
rubbed through wire insulation or a wire broken inside
the insulation. Inspect related harness connector for
backed out terminals, improper mating, broken locks,
improperly formed or damaged terminals, poor terminal
to wire connection and damaged harness.
Page 5843 of 6000

7A–62 AUTOMATIC TRANSMISSION (AW30-40LE)
826RY00018
F07RY00024
MANUAL SHIFTING TEST
NOTE:
With this test, it can be determined whether the trouble lies
within the electrical circuit or is a mechanical problem in
the transmission.
1. Disconnect TCM connector
With the engine OFF, disconnect the TCM connector.
2. Inspect manual driving operation
Check that the shift and gear positions correspond with the
table below.
If the "L", "2" and "D" range gear positions are difficult to
distinguish, do perform the following road test.
While driving, shift through the "L", "2" and "D" ranges.
Check that the gear change corresponds to the gear
position.
If any abnormality is found in the above test, do perform the
stall, time lag or gear change tests.
3. Connect TCM connector
With the engine off, connect the TCM connector.
Page 5844 of 6000

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–63
F07RY00002
STALL TEST
The object of this test is to check the overall performance of the
transmission and engine by measuring the maximum engine
speeds at the "D" and "R" ranges.
NOTE:
(1) Perform the test at normal operation fluid temperature
(50 – 80
C or 122 – 176F).
(2) Do not continuously run this test longer than 5
seconds.
MEASURE STALL SPEED
1) Chock the four wheels.
2) Mount an engine tachometer.
3) Fully apply the parking brake.
4) Step down strongly on the brake pedal with your left foot.
5) Star t the engine.
6) Shift into the "D" range. Step all the way down on the
accelerator pedal with your right foot. Quickly read the
highest engine rpm.
7) Perform the same test in the "R" range.
EVALUATION
1) If the engine speed is the same for both ranges but lower
than the specified value:
• Engine output is insufficient.
• Stator one-way clutch is not operating properly.
NOTE:
If more than 600 rpm below the specified value, the torque
converter could be faulty.
2) If the stall speed in only "D" range is higher than specified:
• Line pressure too low
• Forward clutch slipping
• No. 2 one-way clutch not operating properly
3) If the stall speed in only "R" range is higher than specified:
• Line pressure too low
• Direct clutch slipping
• No. 3 brake slipping
4) If the stall speed in the "R" and "D" ranges are higher than
specified:
• Line pressure too low
• Improper fluid levelStall speed 2450
150rpm
Page 5845 of 6000

7A–64 AUTOMATIC TRANSMISSION (AW30-40LE)
F07RY00003
TIME LAG TEST
If the shift lever is shifted while the engine is idling, there will be
a cer tain time elapse or lag before the shock can be felt. This is
used for checking the condition of the forward clutch, direct
clutch, No. 3 brake, and No. 2 one-way clutch.
NOTE:
(1) Perform the test at normal operation fluid temperature
(50 – 80
C or 122 – 176F).
(2) Be sure to allow one minute interval between tests.
(3) Make three measurements and take the average value.
MEASURE TIME LAG
1) Fully apply the parking brake.
2) Start the engine.
Check idling speed (A/C OFF)
3) Shift the shift lever from "N" to "D" range. Using a stop
watch, measure the time it takes from shifting the lever until
the shock is felt.
4) In same manner, measure the time lag for "N"
"R".
EVALUATION
1) If "N" "D" time lag is longer than specified:
• Line pressure too low
• Forward clutch malfunction
• No. 2 one-way clutch not operating properly
2) If "N"
"R" time lag is longer than specified:
• Line pressure too low
• Direct clutch malfunction
• No. 3 brake malfunction
3) If both time lag is longer than specified:
• Line pressure too low"N" range 695 – 745 rpm
Time lag Less than 0.7 seconds
Time lag Less than 1.2 seconds
Page 5846 of 6000

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–65
F07RY00004
HYDRAULIC TEST
PREPARATION
1) Warm up the transmission fluid.
2) Remove the transmission case test plug and mount the
hydraulic pressure gauge.
Oil pressure gauge: 5-8840-0093-0
NOTE:
Perform the test at normal operating fluid temperature (50
– 80
C or 122 – 176F).
MEASURE LINE PRESSURE
1) Fully apply the parking brake and chock the four wheels.
2) Start the engine and check idling rpm.
3) Shift into "D" range, step down strongly on the brake pedal
with your left foot and, while manipulating the accelerator
pedal with the right foot, measure the line pressures at the
engine speeds specified in the table.
4) In the same manner, perform the test in "R" range.
EVALUATION
1) If the measured values at all ranges are higher than
specified.
• Pressure control solenoid defective.
• Primary regulator valve defective.
2) If the measured values at all ranges are lower than
specified.
• Primary regulator valve defective.
• Oil pump defective.
• Pressure control solenoid defective.
3) If pressure is low in "D" range only:
• "D" range circuit fluid leakage.
4) If pressure is low in "R" range only:
• "R" range circuit fluid leakage. Engine
speedLine pressure kPa (kg/cm
2/psi)
"D" range "R" range
Idling 358 – 417
(3.6–4.3 / 51–61)588 – 686
(6.0–7.0 / 85–100)
Stall 1,176 – 1,323
(12.0–13.5 / 171–192)1,607 – 1,940
(16.4–19.8 / 233–282)
Page 5848 of 6000

AUTOMATIC TRANSMISSION (AW30-40LE) 7A–67
F07RY00007
F07RY00008
F07RY00009
F07RY00010
3) Run at "D" range lock-up or OD gear and check for
abnormal noise and vibration.
NOTE:
The check for the cause of abnormal noise and vibration
must be made with extreme care as it could also be due to
loss of balance in the propeller shaft, differential, the
torque converter, etc. or insufficient bending, rigidity, etc.
in the power train.
4) While running in "D" range, 2nd, 3rd gears and OD, check
to see that the possible kick-down vehicle speed limits for 2
1, 3 1, 3 2, OD 3 and OD 2 kick-downs
conform to those indicated on the automatic shift diagram.
5) Check for abnormal shock and slip at kick-down.
6) While running in "D" range, OD gear or "lock-up", shift to
"2" and "L" ranges and check the engine braking effect at
each of these ranges.
7) Also check to see that downshift is made from 3
2 or
from OD to 3 and then to 2 immediately and that 2
1
downshift point is within the limits shown in the diagram
when tested by releasing the accelerator pedal and shifting
into position of "L" while driving in the third gear or in
overdrive.
EVALUATION
(1) If there is no engine braking effect in the "2" range:
• Second coast (No. 1) brake is defective.
(2) If there is no engine braking effect in the "L" range:
• First and reverse (No. 3) brake is defective
(3) Also check to see that downshift is made from 3
2 or
from OD to 3 and then to 2 immediately and that 2
1
downshift point is within the limits shown in the diagram
when tested by releasing the accelerator pedal and shifting
into "L" position while driving in the third gear or in
overdrive.