brake OPEL MERIVA 2009 Service Manual

209
Service and maintenance
Genuine Opel Parts and
Accessories We recommend that you use "Genuine
Opel Parts and Accessories" and
conversion parts released expressly for
your vehicle type. These parts have
undergone special tests to establish their
reliability, safety and specific suitability for
Opel vehicles. Despit e continuous market
monitoring, we cannot assess or guarantee
these attributes for other products, even if
they have been granted approval by the
relevant authorities or in some other form.
"Genuine Opel Parts and Accessories" and
conversion parts approved by Opel can be
obtained from your Op el Partner, who can
provide expert advice on permitted
technical changes and ensure correct
installation.
Picture no: 17922S.tif
Performing work To avoid injury from moving parts and
cables conducting ignition voltage, only
carry out engine compartment checks
(e. g. checking brake fluid or engine oil
level) when the igniti on is switched off.
Picture no: 14234s.tif
To aid identification, the caps to be
removed for topping up engine oil, coolant
and washer fluid and the dipstick handle
may be coloured yellow.
9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start operating
even if the ignition is off.
9 Warning
The ignition system 3 and Xenon
headlamps 3 use extremely high
voltage. Do not touch.

213
Service and maintenance
Picture no: 17904s.tif
Coolant level
In a closed cooling system, there is hardly
any loss.
If the cooling system is cold, the coolant
should lie above the KALT/COLD mark.
Top up if the level is low. Top up with anti-freeze. If no anti-freeze is
available, fill with clean tap water or
distilled water. Have the anti-freeze
concentration checked.
Have the cause of coolant loss rectified by
a workshop.
Fit the cap on straight and tighten it.
Brakes A screeching noise indicates that the brake
lining is at its minimum thickness.
Continued driving is possible. Have the
brake lining replace as soon as possible.
Once new brake lining is fitted, do not
brake unnecessarily hard for the
first 200 km.
9 Warning
Allow the engine to cool before opening
the cap. Carefully open the cap,
relieving the overpressure slowly.
Caution
Too low a coolant level can cause
engine damage.

214 Service and maintenance
Picture no: 14765s.tif
Brake fluid The brake fluid level must be between
theMIN and the MAX marks. When topping up, ensure maximum
cleanliness as contamination of the brake
fluid can lead to func
tion problems in the
braking system.
Only use approved high performance
brake fluids. Only us e brake fluid DOT4.
After correcting the brake fluid level, have
the cause of the loss of brake fluid
remedied by a workshop. Brake fluid change
Brake fluid is hygroscopic, i.e. it absorbs
water. If the brakes become hot, such as
when driving on long downhill stretches,
vapour bubbles can occur in the water,
which can have an extremely adverse
effect on braking power (depending on the
proportion of water).
Keep to the specified intervals.
9 Warning
Brake fluid is poisonous and corrosive.
Do not allow it to come into contact with
eyes, skin, fabrics or painted surfaces.
9 Warning
Have the brake fluid change performed
by a workshop. Please comply with the
legal environmental and health
regulations – concerning the disposal
of brake fluid.

217
Service and maintenance
Laying the vehicle up for a long
period of time If the vehicle is to be laid up for several
months, the following work should be
undertaken to prevent damage.
zWash and wax the vehicle 3196.
z Have the wax in the engine
compartment and underbody checked.
z Clean and preserve rubber seals.
z Change engine oil.
z Check antifreeze and corrosion
protection 3 212.
z Check coolant level, add antifreeze if
necessary 3213.
z Empty windscreen washer system and
headlamp washer system.
z Increase tyre pressure to value given for
full load 3228. z
Park vehicle in dry and well ventilated
place. Select first gear or reverse gear,
and with manual transmission
automated 3 move selector lever to
middle position before switching ignition
off. Use wedges or something similar to
prevent vehicle from rolling.
z Do not apply hand brake.
z Disconnect the clamp from the negative
terminal of the vehicle battery.
Putting the vehicle back into
servicePerform the following work before
recommissioning the vehicle:
zConnect the clamp to the negative
terminal of the vehicle battery.
z Check tyre pressure 3228.
z Top up windscreen washer system 3215.
z Check engine oil level 3210.
z Check coolant level 3213.
z Fit the number plate if necessary.

220 Technical DataEngine data Sales designation
Engine identifier code1.4 TWINPORT
Z 14 XEP1.6 TWINPORT
Z 16 XEP1.8
Z 18 XEOPC
Z 16 LET
Number of cylinders 4 4 4 4
Piston displacement [cm
3] 1364 159817961598
Brake horse power [kW/bhp] at rpm 66
560077
600092
6000132
5500
Torque [Nm] at rpm 125
4000150
3900165
4600230
2200-5500
Fuel type
1)
1)Standard quality fuels, e.g. unleaded DIN EN 228.
Petrol PetrolPetrolPetrol
Octane rating RON
2)
recommended
possible
possible2)Standard quality fuels: N = Normal, S = Super, SP = Super Plus; bold type: recommended fuel.
95 (P)
3)
98 (PP)
3)
91 (R)
3)4)
3)Knock control system automatically adjusts ignition timing according to type of fuel used (octane number). 4)Use of 91 RON fuel - lower power and torque and increased fuel consumption.
95 (P)
3)
98 (PP)
3)
91 (R)
3)4)
95 (P)
3)
98 (PP)
3)
91 (R)
3)4)
95 (S)
3)5)
98 (SP)
3)
–6)
5)Use of 95 RON fuel - lower power and torque and increased fuel consumption. 6)91 RON fuel must not be used.Max. permissible engine speed,
continuous operation (rpm)
approx. 6200 650065006500
Oil consumption [l/1000 km] 0.6 0.60.60.6

221
Technical Data
Engine data Sales designation
Engine code 1.3 CDTI
Z 13 DTJ1.7 CDTI
Z 17 DT1.7 CDTI
Z 17 DTH 1.7 CDTI
Z 17 DTR
Number of cylinders4444
Piston displacement [cm
3] 1248 16861686 1686
Brake horse power [kW/bhp] at rpm 55
400074
400074
4400 92
4000
Torque [Nm] at rpm 170
1750 to 2500 260
2000240
2300 280
2300
Fuel type
1)
1)Standard quality fuels, e.g. diesel DIN EN 590.
Diesel DieselDiesel Diesel
Cetane requirement [CN]
2)
2)Standard quality fuels: D = diesel, bold type: recommended fuel
49 (D)
3)
3)A lower value is possible with winter diesel fuels.
49 (D)
3)
49 (D)
3)
49 (D)
3)
Max. permissible engine speed,
continuous operation (rpm)
approx. 5100 to 530047304730 4730
Oil consumption [l/1000 km] 0.6 0.60.6 0.6

234 IndexIndex
AABS (Anti-lock Brake System) ................ 152
Accessories.............................................. 171
Accessory socket ...................................... 78
Adaptive brake lamp ............................. 152
Adaptive Forward Lighting ................... 106Bulb replacement ............................... 188
Driving abroad.................................... 110
Adaptive Forward Lighting (AFL) ......... 106 Bulb replacement ............................... 188
Driving abroad.................................... 110
Air conditioning system ......................... 114
Air intake ................................................. 127
Air recirculation system.................. 119, 126
Air vents .................................................. 115
Airbags ...................................................... 67
Alarm ......................................................... 36
Alarm system ............................................ 34
Alternator .................................................. 85
Antenna .......................................... 111, 196
Anti-corrosion service............................. 208
Antifreeze........................................ 208, 212
Antifreeze protection ..................... 212, 216
Anti-knock quality of fuel Octane number................................... 220
Anti-theft alarm system ........................... 34
Anti-theft lock Alloy wheels ........................................ 175
Anti-theft lockin g system ......................... 31
Towing equipment ............................. 160
Aquaplaning ........................................... 156
Armrest...................................................... 48
Ashtray ...................................................... 79 Automatic anti-dazzle interior mirror..... 39
AUX input ............................................... 112
Auxiliary heater ...................................... 127
BBattery ............................................ 136, 216
Interruption of power supply ....... 41, 134
Battery discharge protection ................ 110
Before starting off .................................... 15
Belt tensioners .......................................... 60
Bleeding, diesel fuel system .................. 165
Bonnet ..................................................... 165
Boot, see Luggage compartment..... 32, 53
Brake assist ............................................. 153
Brake fluid ............................................... 208
Brake lamp ............................................. 152
Brake system .......................................... 151
Brakes ABS ...................................................... 152
Brake assist ......................................... 153
Brake fluid ........................................... 214
Brake lamps ........................................ 191
Brake servo unit .................................. 135
Hand brake ......................................... 153
Bulb replacement ................................... 185
Bulbs ........................................................ 184CCapacities ............................................... 230
Car Pass .................................................... 26
Caravan/trailer towing........................... 135
Care ......................................................... 196
Catalytic converter ......................... 145, 166
Central locking system ....................... 28, 30

235
Index
Centre console lighting .................. 108, 109
Changing the remote control battery ..... 29
Changing wheels .................................... 174
Chassis number, see Vehicle identification number ........................... 219
Child restraint system ............................... 65
Child safety locks ................................ 36, 40
Cigarette lighter........................................ 78
Climate control system ........................... 122
Clutch operation ............................. 134, 136
CO2 emissions......................................... 224
Coin holder ................................................ 81
Cold start ................................................. 136
Colour information display ...................... 92
Contrast ..................................................... 96
Control indicator ABS (Anti-lock Brake System) ............ 152
Airbag .................................................... 72
Engine electronics ............................... 143
Exhaust ................................................ 143
Immobiliser ............................................ 27
Control indicators ............................... 10, 82 Adaptive Forward Lighting
(AFL) .............................................. 82, 106
Belt tensioners ....................................... 61
Cruise control ...................................... 148
EPS (Electric Power Steering) ............... 86
ESP (Electronic Stability Program) ..... 146
Coolant ............................................ 208, 212
Coolant level ........................................... 213
Coolant temperature display .................. 88
Coolant thermometer ............................... 88
Cornering light ........................................ 106
Correcting time ......................................... 95 Coupling socket load ............................. 163
Courtesy lamp ........................................ 108
Bulb replacement ............................... 194
Cruise control .......................................... 148
Curtain airbags......................................... 71
Curve lighting ......................................... 106
DDashboard, see Instrument panel .......... 15
Data................................................... 26, 218
Date ........................................................... 92
Daytime running lights........................... 102
Decommissioning ................................... 217
Demisting and defrosting Windows .............................................. 118
with climate control system ............... 124
With the air conditioning system....... 121
Diesel fuel filter ....................................... 212
Diesel fuel system ........................... 165, 212
Diesel particle filter.............41, 86, 136, 144
Dimensions .............................................. 231
Dipped beam ............................................ 11 Bulb replacement ....................... 186, 188
Display....................................................... 90
Display mode ............................................ 96
Door locks ......................................... 26, 198
Driving abroad ....................................... 199 Headlamps.......................................... 110
Toll systems ......................................... 112
Driving hints ............................................ 135
EEasytronic ......................................... 15, 129 Driving programmes .......................... 131
Fault .................................................... 133
Interruption of power supply ............. 134
Kickdown............................................. 132
Selector lever................................. 15, 130
Winter programme ............................. 132
Economical driving ................................. 137
Electric power steering ............................. 86
Electric windows ....................................... 40
Electrical system ............................. 181, 216
Electronic components........................... 216
Electronic immobiliser .............................. 27
Electronic Stability Program .................. 146
Engine code .................................... 220, 221
Engine control indicator ........................ 143
Engine oil ........................................ 207, 210 Additives ............................................. 207
Top up ................................................. 207
Viscosity .............................................. 207
Engine oil consumption ... 135, 210, 220, 221
Engine oil level ........................................ 210
Engine oil pressure ................................... 84
Engine speed .......................................... 136
Engine wash............................................ 198
Environmental protection ...................... 196
EPS ............................................................. 86
ESP (Electronic Stability Program) ........ 146
Exhaust control indicator ...................... 143
Exhaust gases......................................... 144
Exhaust system ....................................... 135

236 IndexExterior lighting switch-off delay........... 107
Exterior mirrors..........................4, 36, 38, 41FFan ........................................................... 114
Fault........................................................... 41
Filling station Engine oil level .................................... 210
Fuel .............................................. 220, 221
Opening the bonnet ........................... 165
Tyre pressure ............................... 138, 228
Vehicle data ................................ 218, 219
Windscreen washer system ................ 215
First-aid kit .............................................. 171
Flat tyre ................................................... 178
FlexSpace .................................................. 52
Fog lamps ............................................... 103 Bulb replacement................................ 191
Fog tail lamp ........................................... 104 Bulb replacement................................ 191
Foot brake ....................................... 151, 153
Front passenger airbag ........................... 67
Fuel ......................................... 139, 220, 221
Fuel consumption ........................... 137, 224
Fuel filter.................................................. 212
Fuel gauge ................................................ 88
Fuel system, diesel .................................. 165
Fuses ........................................................ 181GGears ................................................. 14, 134
Generator, see Alternator ........................ 85
Glasses compartment .............................. 81
Glove compartment ................................. 80 Glove compartment lighting ................. 109
Bulb replacement ............................... 195
Graphical information display ................ 90
Gross vehicle weight............................... 226
Gross vehicle weight rating ................... 226
HHalogen headlamp system ................... 185 Bulb replacement ............................... 185
Driving abroad.................................... 110
Hand brake ....................................... 16, 153
Hazard warning lamps .................... 12, 104
Head restraints ............................. 21, 46, 47
Headlamp flash ........................................ 11
Headlamp range adjustment................ 104
Headlamp switch ............................. 11, 102
Headlamp washer system13, 100, 101, 215
Headlamps ............................................... 11 Daytime running lights ....................... 102
Driving abroad.................................... 110
Fog lamps ........................................... 103
Reversing lamps.................................. 104
Warning device ................................... 100
Headlights Changing bulbs .................................. 185
Heated exterior mirrors................ 13, 38, 41
Heated rear window .................... 13, 38, 41
Heated seats............................................. 46
Heating ........................................... 114, 117 Seats ...................................................... 46
With climate control system .............. 123
With the air conditioning system....... 114 Height adjustment
Seat belts .............................................. 63
Steering wheel .........................................5
High-pressure cleaners .......................... 198
Hill Start Assist ........................................ 153
Horn........................................................... 12
IIdentification plate ......................... 218, 219
Idling ....................................................... 134
Ignition switch..................................... 16, 27
Ignition system ............................... 209, 216
Immobiliser ............................................... 27
Information display .................................. 90
Infotainment system .............................. 111
Instrument display ................................... 87
Instrument illumin ation .......................... 108
Bulb replacement ............................... 196
Instrument pane l ...................................... 15
Instruments ................................... 15, 82, 87
Interior mirror.................................. 4, 38, 39
Interruption of po wer supply ................... 99
Easytronic............................................ 134
Electric sun roof .................................... 43
Electric windows ................................... 41
Electronic Stability Program .............. 147
ISOFIX ....................................................... 79JJack ................................................. 171, 176
Jump leads.............................................. 166

237
Index
KKeyextending .............................................. 26
ignition lock ..................................... 16, 27
Locking doors............................28, 30, 36
Starting .................................................. 27
Starting the engine ............................... 16
Keys ........................................................... 26LLanguage selection .................................. 95
Lashing eyes ............................................. 57
Leather trim ............................................ 197
Light switch ............................................... 11
Lighting ............................................. 11, 102 Driving abroad .................................... 110
Loading .....................................58, 162, 226
Loading the vehicle .................................. 58
Locking doors ...........................2, 28, 30, 36
Locking from the inside ............................ 30
Lubricants ............................................... 210
Luggage compartment Bulb replacement................................ 195
Cover...................................................... 55
Extension ......................................... 32, 53
Lighting ............................................... 109
Loading .................................58, 162, 226
Luggage compartment cover ................. 55
Lumbar support ........................................ 45
MMain beam ................................................ 11 Bulb replacement ....................... 187, 188
Control indicator ................................... 84
Maintenance Air conditioning system...................... 128
Antifreeze protection ......................... 212
Brake fluid ........................................... 214
Brakes .................................................. 213
Catalytic converter ............................. 145
Engine oil ............................................. 210
Fuel consumption ............................... 138
Tyre pressure............................... 154, 228
Tyres .................................................... 155
Manual transmission ........................ 14, 134
Mirrors ................................................... 4, 38
Misted windows ......................118, 121, 124
Mobile telephone.................................... 113
Muffler, see Exhaust system .................. 144NNumber plate lamps Bulb replacement ............................... 193
Number plate lighting............................ 193
Number plates ........................................ 217OOctane numbers ............................. 220, 221
Odometer .................................................. 87
Oil ............................................................ 207 Additives ............................................. 207
Top up ................................................. 207
Viscosity............................................... 207 Oil consumption ..................... 210, 220, 221
Oil level.................................................... 210
Oil pressure ............................................... 84
Opel Service ............................................ 199
Operating temperature ......................... 136
Outside temperature gauge ................... 91
Overrun ........................................... 136, 138
PPaintwork damage................................. 197
Park pilot ................................................. 150
Parking lamps........................................... 11
Bulb replacement ............................... 189
Pedals...................................................... 136
Performance ........................................... 222
Pollen filter .............................................. 127
Power assisted steering, see electronic power steering ................ 86
Power steering, see electronic power steering ........................................ 86
Preheating ................................................ 86
Pushing, towing .............................. 142, 166QQuickheat ............................................... 127RRadio ................................................. 24, 111
Radio equipment (CB) ........................... 113
Radio reception ...................................... 111
Radio remote control ............................... 28
Reading lamps ....................................... 109
Rear lamp cluster ................................... 102 Bulb replacement ............................... 191