wheel OPEL MERIVA 2009 Workshop Manual

177
Self-help, vehicle care
Picture no: 14763s.tif
The edge of the jack base must be
planted firmly and vertically in line with
the contact point.
Raise vehicle by turning crank handle.
If this is not the case, carefully lower the
vehicle immediately and reposition the
jack.
5. Unscrew the wheel bolts.
Picture no: 11647s.tif
If the wheel bolt s have retaining
washers 3, they must not be removed.
6. Change wheel. Notes on spare wheel 3172. Notes on temporary spare wheel
3 173.
7. Screw in the wheel bolts. Push the wheel bolt wrench 3 on as far as possible and
tighten the wheel bolts slightly.
8. Lower vehicle.
9. Push the wheel bolt wrench 3 on as far
as possible and tighten crosswise.
Tightening torque is 110 Nm. 10. Before refitting the wheel trim, clean the
wheel around the retaining clips. Valve
symbol 3 on back of wheel trim must
point towards valve on wheel.
Align and refit wheel trim or wheel bolt
caps 3.
Alloy wheels 3: put hub cap on and
engage, inserting pin on rear of hub
cap into relevant hole in wheel.
Alloy wheels with anti-theft lock 3: Put
hub cap on. Insert and tighten anti-
theft lock 3.
11. Stow removed wheel, tool kit and warning triangle in the luggage
compartment 3171.
12. Check the tyre pressure of the newly mounted wheel.
13. Have the wheel bolt tightening torque (110 Nm) checked.
14. Replace the faulty tyre on the wheel that was removed.

178 Self-help, vehicle careTyre repair kit
3
Minor damage to the tyre tread or sidewall
can be repaired with the tyre repair kit.
Do not remove the foreign body from the
tyre.
T y r e d a m a g e e x c e e d i n g 4 m m o r t ha t i s o n
the rim cannot be repaired with the tyre
repair kit.
Important 3181.
In the event of a flat tyre:
z Switch on the hazard warning flashers,
apply the hand brake, engage first gear
or reverse.
z Erect warning triangle as specified.
Warning triangle 3171.
Picture no: 17919S.tif
The tyre repair kit is in the stowage
compartment beneath the floor cover in
the luggage compartment.
1. Remove bag containing tyre repair kit
from compartment. Carefully remove
parts from bag.
2. Remove the compressor.
Picture no: 13639T.tif
3. Remove the electrical connection cable and air hose from the stowage
compartments on the underside of the
compressor.
9 Warning
Do not drive faster than 80 km/h.
Do not use the temporary spare wheel
for a lengthy period.
Steering and handling may be affected.

197
Self-help, vehicle care
Polishing and waxing
Wax the vehicle regularly (by the time the
water no longer beads at the latest).
Otherwise, the paintwork will dry out.
Polishing is necessary only if the paint has
become dull or if solid deposits have
become attached to it.
Paintwork polish with silicone forms a
protective film, making waxing
unnecessary.
Plastic body parts should not be treated
with wax and polish.
Wheels and tyres
Do not use high-pressure jet cleaners.
Clean wheels with a pH-neutral wheel
cleaner.
Wheels are painted and can be treated
with the same agents as the body.
Paintwork damage
Rectify minor paintwork damage with a
touch-up pen before rust forms. Have more
extensive damage or rust areas repaired
by a workshop. Exterior lights
Headlamp and other lamp covers are
made of plastic. Do not use any caustic
agents, do not use an ice scraper, and do
not clean them when dry.
Plastic and rubber parts
Plastic and rubber parts can be cleaned
with the same cleaner as used to clean the
body. Use interior cleaner if necessary. Do
not use any other agent. Avoid solvents
and petrol in particular. Do not use high-
pressure jet cleaners.
Interior and upholstery
Only clean the vehicle interior, including
the instrument panel fascia and panelling,
with a dry cloth or interior cleaner.
The instrument pane
l should only be
cleaned using a soft damp cloth.
Clean fabric upholstery with a vacuum
cleaner and brush. Remove stains with an
upholstery cleaner.
Clean seat belts with lukewarm water or
interior cleaner.
Caution
Close Velcro fasteners as open Velcro
fasteners on clothing could damage
seat upholstery.

201
Service and maintenance
⊕ additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕
Replace timing belt and tension pulley
Z 18 XE every 6 years/90 000 km
Z 17 DTH every 10 years/90 000 km
Z 16 LET, Z 16 XEP, Z 17 DTR, Z 17 DTR every 10 years/150 000 km
Change engine oil and replace filter xxxxx
⊕o
Drain water from fuel filter, diesel (if the air humidity is high or the fuel of lower quality)xxxxx
Replace fuel filter and drain water, diesel (grade EN 590)
Z 13 DTJ, Z 17 DTH xx
Replace fuel filter, petrol (grade EN 228), outer Z 16 LET every 4 years/60 000 km
Check handbrake, adjust if necessary (unl aden wheels); carry out a visual check of
wheel suspension and suspension front and re ar, brake lines, brake pressure hose, fuel
lines and exhaust system xx
Check external bodywork / underseal, note any damage in the Service and Warranty
Booklet. x
xxxx
⊕o
Carry out a visual check on the front and rear wheel brakes
2)
2)If the loss is too great or there are leaks, carry out remedial work in agr
eement with the customer.
xx
Annual service check if the annual distance travelled is greater than 20 000 km.
Carry out a visual check of the engine, tran smission (AT, MT), check air conditioning
compressor for leaks
2)
xxxxx

202 Service and maintenance⊕additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x1000)
1)
1)Depending on what occurs first.
1
30 2
60 3
90 4
120 5
150
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20 000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary xx
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx
⊕
Germany only: carry out emissions check, main inspection
First time after three years, then every 2 years
If used commercially to tran sport passengers, taxis, ambulances, hire cars etc annually

204 Service and maintenance⊕additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
15 2
30 3
45 4
60 5
75
⊕
Replace timing belt and tension pulley
Z 18 XE every 6 years/90 000 km
Z 17 DTH every 10 years/90 000 km
Z 16 LET, Z 16 XEP, Z 17 DTR, Z 17 DTR every 10 years/150 000 km
Change engine oil and replace filter xxxxx
⊕o
Drain water from fuel filter, diesel (if the air humidity is high or the fuel of lower quality)xxxxx
Replace fuel filter and drain water, diesel (grade EN 590)
Z 13 DTJ, Z 17 DTH xx
Replace fuel filter, petrol (grade EN228), outer Z 16 LET every 4 years/60 000 km
Check handbrake, adjust if necessary (unl aden wheels); carry out a visual check of
wheel suspension and suspension front and re ar, brake lines, brake pressure hose, fuel
lines and exhaust system xx
Check external bodywork / underseal, note any damage in the Service and Warranty
Booklet. x
xxxx
⊕o
Carry out a visual check on the front and rear wheel brakes
2)
2)If the loss is too great or there are leaks, carry out remedial work in agr
eement with the customer.
xx
Annual service check if the annual distance travelled is greater than 20 000 km.
Carry out a visual check of the engine, tran smission (AT, MT), check air conditioning
compressor for leaks
2)
xxxxx

205
Service and maintenance
⊕ additional work.
o The intervals are shorter where driving conditions are more arduous or country-specific.
Service work
after year
1)
km (x 1000)
1)
1)Depending on what occurs first.
1
15 2
30 3
45 4
60 5
75
⊕o
Remove brake drum, clean, carry out visual check every 4 years/60 000 km
Visually inspect steering system boots, track rods, final drive xxxxx
Check track rod end and supporting ball joint xxxxx
⊕
Change brake and clutch fluids (manual transmission automated) every 2 years
Loosen wheel mountings and tighten to 110 Nm
xx
Grease or apply oil to
bolt taper when fitting.
Check tyre condition and pressure (inclu ding spare wheel), correct if necessary.
If there is a tyre inflation system, check that the set is complete and the use-by date is
still valid. Replace sealant bottle every four years.
⊕
Annual service check if the annual distance travelled is greater than 20 000 km.
Visually check the first aid kit (that it is wher e it should be, that it is undamaged and that
the use by date is still valid), lashing eyes and warning triangle every 2 years
Check headlamp settings (including auxi liary headlamps), adjust if necessary xx
Lubricate door hinges, check arms, cylinder lo ck, door latch, bonnet catch, rear panel
hinge xx
Test run, final check (check steering and ig nition lock, instrument and warning lamps,
entire brake system, steering, air conditioni ng system, engine, bodywork and chassis,
reset service/interval display with TECH 2. xxxxx

228 Technical DataTyres Restrictions
Not all tyres available on the market
currently meet the structural requirements.
We recommend that you consult an Opel
Partner concerning suitable tyre makes.
These tyres have undergone special tests
to establish their reliability, safety and
specific suitability for Opel vehicles.
Despite continuous market monitoring, we
are unable to assess these attributes for
other tyres, even if they have been granted
approval by the relevant authorities or in
some other form.
Further information 3153. Winter tyres
3
Tyres of size 205/50 R 16 are not suitable
for use as winter tyres except on vehicles
with the Z 16 LET engine.
Tyres of size 205/45 R 17 are not suitable
for use as winter tyres. If winter tyres are in use, the spare wheel
may still be fitted with a summer tyre. Use
of the spare wheel may alter vehicle
handling. Obtain a replacement for the
faulty tyre as soon as possible, and have
the wheel balanced and fitted to the
vehicle.
Further information 3
157.
Tyre chains
3
Tyre chains may be used on the front
wheels only.
We recommend the use of tyre chains with
a fine mesh that add no more than 10 mm
to the running surface and the insides of
the tyres (including chain lock).
Tyre chains are not permitted on tyre
sizes 205/50 R 16 and 205/45 R 17.
Further information 3157. Wheels Wheel bolt tightening torque: 110 Nm.
Spare wheel
3
Depending on model, the spare wheel is
designed as a temporary spare wheel 3.
When using the spare wheel, the driving
behaviour may be modified. Replace the
faulty tyre as soon as possible, balance the
wheel and refit to vehicle. Follow the notes
on this page and 3157, 3173.
On vehicles with alloy wheels 3 the spare
wheel may have a steel rim.
The spare wheel can be fitted with a
smaller tyre
1)and a smaller rim than the
wheels fitted on the vehicle.
Tyre pressure (overpressure) The specified tyre pressures are valid for
cold tyres. The increased tyre pressure
resulting from extensive driving must not
be reduced. The tyre pressures specified on
the following pages apply to both summer
and winter tyres.
The spare wheel must always be inflated to
the tyre pressure for a full load – see table
on following pages.
Further information 3153 to 3157. 1)Country-specific version: The spare wheel is
only to be used as a temporary spare wheel.

231
Technical Data
Dimensions
Meriva Meriva OPC
Length [mm] 40524068
Width without exterior mirrors [mm] 16941694
Width with two exterior mirrors [mm] 19481948
Height [mm] 16241624
Length of luggage compartment
floor [mm] 861
861
Luggage compartment width [mm] 10341034
Height of luggage compartment
opening [mm] 832
832
Wheelbase [mm] 26302630
Turning circle diameter [m] 10.4210.42

234 IndexIndex
AABS (Anti-lock Brake System) ................ 152
Accessories.............................................. 171
Accessory socket ...................................... 78
Adaptive brake lamp ............................. 152
Adaptive Forward Lighting ................... 106Bulb replacement ............................... 188
Driving abroad.................................... 110
Adaptive Forward Lighting (AFL) ......... 106 Bulb replacement ............................... 188
Driving abroad.................................... 110
Air conditioning system ......................... 114
Air intake ................................................. 127
Air recirculation system.................. 119, 126
Air vents .................................................. 115
Airbags ...................................................... 67
Alarm ......................................................... 36
Alarm system ............................................ 34
Alternator .................................................. 85
Antenna .......................................... 111, 196
Anti-corrosion service............................. 208
Antifreeze........................................ 208, 212
Antifreeze protection ..................... 212, 216
Anti-knock quality of fuel Octane number................................... 220
Anti-theft alarm system ........................... 34
Anti-theft lock Alloy wheels ........................................ 175
Anti-theft lockin g system ......................... 31
Towing equipment ............................. 160
Aquaplaning ........................................... 156
Armrest...................................................... 48
Ashtray ...................................................... 79 Automatic anti-dazzle interior mirror..... 39
AUX input ............................................... 112
Auxiliary heater ...................................... 127
BBattery ............................................ 136, 216
Interruption of power supply ....... 41, 134
Battery discharge protection ................ 110
Before starting off .................................... 15
Belt tensioners .......................................... 60
Bleeding, diesel fuel system .................. 165
Bonnet ..................................................... 165
Boot, see Luggage compartment..... 32, 53
Brake assist ............................................. 153
Brake fluid ............................................... 208
Brake lamp ............................................. 152
Brake system .......................................... 151
Brakes ABS ...................................................... 152
Brake assist ......................................... 153
Brake fluid ........................................... 214
Brake lamps ........................................ 191
Brake servo unit .................................. 135
Hand brake ......................................... 153
Bulb replacement ................................... 185
Bulbs ........................................................ 184CCapacities ............................................... 230
Car Pass .................................................... 26
Caravan/trailer towing........................... 135
Care ......................................................... 196
Catalytic converter ......................... 145, 166
Central locking system ....................... 28, 30