ignition OPEL ZAFIRA 2009 Workshop Manual

Vehicle care
155
■ Check the engine oil level.
■ Check the coolant level.
■ Fit the number plate if necessary.
End-of-life vehicle
recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our
website www.opel.com. Only entrust
this work to an authorised recycling
centre. Vehicle checks
Performing work
9
Warning Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating

even if the ignition is off. 9
Danger The ignition system and Xenon
headlamps use extremely high
voltage. Do not touch.
The caps for topping up the engine oil,
the

coolant, the washing fluid and the
oil dipstick handle are yellow for ease
of identification.
Bonnet
Opening

Vehicle care
159
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.
Laying up the vehicle for more than
4 weeks can lead to battery
discharge.
Disconnect the clamp from
the negative terminal of the vehicle
battery.
Ensure the ignition is switched off
before connecting or disconnecting
the vehicle battery.
Diesel fuel system
bleeding
If the tank has been run dry, the diesel
fuel system must be bled. Switch on
the ignition three times for 15 seconds
at a time. Then start the engine for
a maximum of 40 seconds. Repeat
this process after no less than
5 seconds. If the engine fails to start,
seek the assistance of a workshop. Wiper blade replacement
Service setting for front
windscreen wipers
Switch off the ignition but do not
remove ignition key or open driver's
door.
Within 4 seconds, push the wiper
lever down and release as soon as
the wipers are vertical. Wiper blades on the windscreen
Lift the wiper arm, press the two
catches on the arm, disengage the
wiper blade and remove.

160
Vehicle care
Wiper blade on the rear window Lift wiper arm. Disengage wiper blade
as shown in illustration and remove. Bulb replacement
Switch off the ignition and switch off
the
relevant switch or close the doors.
Only hold a new bulb at the base! Do
not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement. The bulbs of the front outer lamps are
replaced through openings in the
front wheel housing: turn wheels in
the way that gains access, release
catch and remove cover. To replace bulbs on the right side of
the engine compartment, detach the
air hose from the air filter. On the left
side, detach the plug to the fuse box.
Halogen headlights
Headlamps have separate systems
for

high beam 1 (inner bulbs) and low
beam 2 (outer bulbs).
Low beam 1. Replace bulbs through the opening in the wheel housing.

Vehicle care
1654. Disengage locking tabs and
remove bulb holder. 5. Push bulb into socket slightly,
rotate anti-clockwise, remove and
renew bulb.
Tail light/brake light ( 1)
Turn signal light ( 2)
Fog tail light, may be only on one
side (3 )
Reverse light ( 4)
6. Engage bulb holder into the tail light assembly. Connect wiring
plug. Install tail light assembly in
body and tighten securing nuts.
On the right side, fit the insert with
tyre repair kit. Engage side cover.
On the left side engage retainer of
the load compartment cover.
7. After bulb replacement, check the tail lights for proper functionality:
switch on the ignition, operate the
brake, switch on the parking
lights.
Side turn signal lights
Have bulbs replaced by a workshop. Number plate light
1. Insert screwdriver in bulb
housing, press to the side and
release spring.

Vehicle care
167
2. Press bulb slightly towards spring clip and remove.
3. Insert new bulb.
4. Install lamp.
Instrument panel
illumination
Have bulbs replaced by a workshop. Electrical system
Fuses
Data on the replacement fuse must
match
the data on the defective fuse.
The vehicle has two fuse boxes: one
behind a cover on the left side of the
load compartment and one in the front
left of the engine compartment. Store spare fuses in the load
compartment fuse box version B.
Open the cover 3 171.
Before replacing a fuse, turn off the
respective switch and the ignition. A blown fuse can be recognised by its
melted wire. Do not replace the fuse
until the cause of the fault has been
remedied.
Some functions are protected by
several fuses.
Fuses may also be inserted without
existence of a function.

Vehicle care
177
System initialisation After a wheel change, the system
must
be initialised: inflate the tyres to
the prescribed pressure, switch on
the ignition, press and hold the DDS
button for approx. 4 seconds, control
indicator w flashes three times.
Tyre deflation detection
system
The tyre deflation detection system
continually checks the rotation speed
of all four tyres. If a tyre loses pressure the control
indicator
w illuminates red. Stop
immediately

and check tyre pressure.
Control indicator w 3 90.
System initialisation After tyre pressure correction or
wheel change, the system must be
initiated:

Switch on the ignition, press
and hold the DDS button for approx.
4 seconds, control indicator w flashes
three times. Tread depth
Check tread depth at regular
intervals.
Tyres should be replaced for safety
reasons

at a tread depth of 2-3 mm (4
mm for winter tyres). The legally permissible minimum
tread depth (1.6 mm) has been
reached when the tread has worn
down as far as one of the tread wear
indicators (TWI). Their position is
indicated by markings on the
sidewall.

Vehicle care
187
Towing
Towing the vehicle Version with cover strip: Disengage
strip at bottom, slide to side and
remove.
Version with cover cap: Disengage
cap at bottom and remove
downwards.
The towing eye is stowed with the
vehicle tools
3 173. Screw in the towing eye as far as it will
go until it stops in a horizontal
position.
Attach
a tow rope – or better still a tow
rod – to the towing eye.
The towing eye must only be used for
towing and not recovering the vehicle.
Switch on ignition to release steering
column lock and to permit operation
of brake lamps, horn and windscreen
wipers.
Open&Start system 3 29.
Transmission in neutral. Caution
Drive slowly. Do not drive jerkily.
Excessive tractive force can
damage the vehicle.
When the engine is not running,
considerably

more force is needed to
brake and steer.
To prevent the entry of exhaust fumes
from the towing vehicle, switch on the
air recirculation and close the
windows.
Vehicles with automatic transmission
must be towed facing forwards, not
faster than 80 km/h and further than
100 km. Otherwise or if the
transmission is defective, the front
axle must be raised off the ground.
Seek the assistance of a workshop.
Manual transmission automated
3 136.
After towing, unscrew the towing eye
clockwise and refit the cover.

192
Service and maintenance
Service and
maintenance
General information ...................192
Scheduled maintenance ............194
Recommended
fluids, lubricants
and parts .................................... 204 General information
Service information
In order to ensure economical and
safe vehicle operation and to
maintain the value of your vehicle, it
is of vital importance that all
maintenance

work is carried out at the
proper intervals as specified.
European service intervals
Due every 30,000 km or 1 year,
whichever occurs first.
International service intervals
Due every 15,000 km or 1 year,
whichever occurs first.
Confirmations
Confirmation of service is recorded in
the Service and Warranty Booklet.
The date and mileage is completed
with the stamp and signature of the
servicing workshop.
Make sure that the Service and
Warranty Booklet is completed
correctly as continuous proof of
service is essential if any warranty or goodwill claims are to be met, and is
also a benefit when selling the
vehicle.
Fixed service interval
When
service is due, InSP appears in
the odometer display for
approximately 10 seconds when the
ignition is switched on. Have the next
service performed by a workshop
within one week or 500 km
(whichever occurs first).
Flexible service interval
The length of the service intervals is
based on several parameters
stemming from usage. For this
reason, various engine-specific data
is continually gathered and is used to
calculate the remaining distance until
the next service.
If the remaining distance is less than
1500 km, InSP is displayed with
a remaining distance of 1000 km
when the ignition is switched on and
off. If less than 1000 km remains,
InSP is displayed for several
seconds. Have the next service

Service and maintenance
193
performed by a workshop within one
week or 500 km (whichever occurs
first).
Display of remaining distance: 1.
Switch off ignition.
2. Briefly press the trip odometer reset button. The odometer
reading is shown.
3. Press and hold the reset button for about 2 seconds. InSP and the
remaining distance are displayed.

194
Service and maintenance
Scheduled
maintenance Service schedules
European service schedule
The european schedule is valid for the following countries:
Andorra, Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Greenland,
Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland, United Kingdom
For all other countries the international schedule is valid.
Service operations by year
1)
km ( x 1000) 1) 1
30 2
60 3
90 4
120 5
150
Check visually control unit, lighting unit and signalling equipment as well as airbag,
check steering and ignition lock X X X X X
Replace batteries for remote control (Do not forget the second key) Every 2 years
Check and correct windscreen wipers, screen wiper system, and headlamp washer
system X X X X X
1)
Whichever occurs first.