engine Peugeot 406 2002.5 Owner's Manual

YOUR 406 AT A GLANCE
14
FUEL FILLER FLAP
To open: firmly pull the handle
on the floor on the right of the dri
ver's seat.
To close: from outside the
vehicle, push back the flap and
check that it is secured correctly.
Filling with fuel
Switch off the engine.
A filler cap hook is provided.
A label on the inside of the flap shows which fuels are pe rmitted and
which are not.
The capacity of the tank is approximately 15.4 gallons (7 0 litres).
Low fuel level warning light
From the time this light comes on, the range remaining is
approximately 30 miles (50 km). OPENING THE BONNET
Inside the vehicle:
Pull the
handle.
Outside the vehicle: Lift
the catch and open the
bonnet.
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11 011 0

12YOUR 406 AT A GLANCE
THE AUTOMATIC AUTOADAPTIVE GEARBOX
Moving Off
To move off from position P:
 It is essential to press the brake pedal to exit position P(shift lock)
 Select the required function (R,D,3,2or 1), then gradually release the pressure on the brake pedal; the vehicle
will move off immediately.
You can also move off from position N:
 Release the handbrake, with your foot on the brake.
 Select the required function (R, D, 3, 2 or 1)then gradually release the pressure on the brake pedal; the ve hicle
will move off immediately.
The four speed automaticgearbox provides the comfort of integral automatic regulation, enhanced by a sport
programme (switch A) and a snowprogramme (switch B).
Gear selection gate  Move the lever in the gate to select one of the functions.
Once it has been selected, the indicator light for that fu nction illuminates on the instrument panel.
P ark (parking): for parkingthe vehicle and startingthe engine, with the handbrake on or off.
R everse: for reversing. Select this function with the vehicle stationary and the eng ine at idle.
N eutral: for startingthe engine and for parking,with the handbrake on.
D rive: for driving in autoadaptive mode (automatic changing of the four gears).
3: for urban driving or driving on winding roads,(automatic changing of the first three gears only).
2: for driving on mountain roads or for towing a trailer (automatic changing of the first two gears only).
1: for tackling steep gradients (selection of first gear only).
Special feature of the gearbox
(1.8 litre, 2 litre petrol and 2
litre turbo diesel HDI)
Selection of first gear is by pres
sing switch Cwith the gear lever
in position 2.
To change out of first gear, press
switch Cagain or operate the
lever.
V6 engine 1.8 litre, 2 litre petrol and 2 litre
turbo diesel HDI engines
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146

PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
•For petrol engines: every 20,000 miles (30 000 km) or every two years.
• For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years.
The extension of the service intervals means that the engi ne oil level must be checked regularly: topping up of the
oil between oil changes is normal.
It is for this reason, and for your complete peace of min d, that your Peugeot dealer will carry out a levels check and
topup midway between each routine service, at the time or distance intervals specified.
This will be undertaken free of charge, provided that the maintenance of your vehicle has been carried out within the
PEUGEOT network. At the same time, your Peugeot dealer will offer you a Peugeot safety check, for a nominal fee.
A Peugeot professional will carry out a quick check, and will top up the levels if necessary (oil up to 1 litre, coolant
and screen wash).
The date of the intermediate visit is not shown by the serv ice indicator.
It is to be carried out at least every 10,000 miles (15 0 00 km) for petrol engines and every 6,000 miles (10 000 km) for
direct injection diesel engines.
If the oil level is too low there is a risk of serious d amage to the engine: check the engine oil level at least every
2,000 miles (3 000 km) or 3,000 miles (5 000 km), depen ding on the conditions of use.
The extended service intervals have been made possible by technica l modifications to the vehicles and lubricants:
THUS IT IS ESSENTIALTO ONLY USE ENGINE LUBRICANTS WHICH ARE APPROVED AND REC OMMENDED BY THE
MANUFACTURER
MAINTENANCE OF YOUR 406
18
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SPECIAL FEATURES
Some of your vehicle's vital components have specific servicing schedules.
The air bags and the pretensioning seat belts must be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The pollen filter must be checked at each visit to the PEUGEOT dealer (intermediate vi sits and regular services).
Replacement of the timing belt: consult your Peugeot dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use
If the vehicle is used in certain particularly arduous condition
s:
• Continuous doortodoor use.
• Town use (e.g. taxi).
• Repeated short journeys, with the engine cold in low te mperatures.
or for long stays in the following conditions: • Hot countries with temperatures often above 30°C.
• Cold countries with temperatures often below minus 15°C.
• Countries with a dusty atmosphere.
• Countries whose lubricants or fuels do not conform to our recommen dations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser
vice intervals:
• Every 12,000 miles (20 000 km) or every year for petrol engine vehicle s.
• Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.
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80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
SERVICE LEVELS
Each vehicle has its own servicing cycle, based upon
the engine type.
The servicing cycle consists of alternating 2 types of service A and C , intermediate visits, and a few additional operations
depending on your vehicle; these correspond to key stages in the life of your 406.
Level B service is designed for less recent vehicles.
When the first service is carried out and at each subseq uent service, your dealer will advise you of the type and
content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol eng ine.Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,00 0 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first.

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MAINTENANCE OF YOUR 40621
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,
000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 mil es (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

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MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning : only use 5W 40 oil for 2.2 litre HDI engines. Intermediate topup
visit
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,0
00 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty.
+ maintenance of particulate
emission filter
(except 2 litre HDI 90 bhp) + maintenance of
particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first.

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MAINTENANCE OF YOUR 40623

All driving conditions. o Arduous conditions
A AND C SERVICES AND THE INTERMEDIATE VISIT
Oil filter Fuel filter (Petrol only) Fuel filter element (Diesel only) Air filter element Spark plugs (Petrol only)HPI
Operation of lights and indicators Condition of glass, headlamp & light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers) Condition of rubber boots and gaiters Brake pads o Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear Condition and pressure of tyres (including spare wheel) Emission control check (Petrol only) Smoke opacity (Diesel only) Pollen filter (according to specification)o Visual check of the whole vehicle
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
Courtesy vehicle
SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
Engine oil Bleed fuel filter (Diesel only)
Engine oil (check + topup) Gearbox level (check + topup) Battery level (check + topup) if cap is removable Front/rear screen wash level (check + topup) Coolant level (check + topup) Brake fluid level (check + topup) Power steering fluid level (check + topup, according to specifica tion)

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TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
24
(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD ACEA= Association des Constructeurs Européens Automobiles (Association of Europ ean Automobile Manufacturers).
API = American Petroleum Institute If oil is used which does not con form to the ACEA A3B3 standards, this requires the "Arduous Condition s" servicing schedule to be followed, which involves shorter intervals between services.
*This Fuel Economy oil can only be used in engines designed f or its use (from 2000 Model Year).
Use only 5W40 oil for the 2.2 litre HDI engine.
Fuel economy oil cannot be used for the 2.2 litre 16V petrol engine.DIESEL DIESEL

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25
MAINTENANCE OF YOUR 406
Recommendations for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depen
ding on the temperatures at which
the oils are to be used.
It is also possible to use synthetic
oils of `superior quality'.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qua
lity (for petrol engines), or CD/CF
quality (for diesel engines) may be
used by following the 'Arduous
Conditions' servicing schedule, which
specifies shorter service intervals.
Do not hesitate to ask for advice
from a Peugeot dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80W PR 9736.41 75W80
Automatic ONLY
Gearbox PR 9736.22
4HP20–AL4 ATF 4HP20–AL4
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730. A1*
Brake fluid PEUGEOT DOT4
Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other approved products