engine oil Peugeot 406 2002.5 Owner's Manual

PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
•For petrol engines: every 20,000 miles (30 000 km) or every two years.
• For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years.
The extension of the service intervals means that the engi ne oil level must be checked regularly: topping up of the
oil between oil changes is normal.
It is for this reason, and for your complete peace of min d, that your Peugeot dealer will carry out a levels check and
topup midway between each routine service, at the time or distance intervals specified.
This will be undertaken free of charge, provided that the maintenance of your vehicle has been carried out within the
PEUGEOT network. At the same time, your Peugeot dealer will offer you a Peugeot safety check, for a nominal fee.
A Peugeot professional will carry out a quick check, and will top up the levels if necessary (oil up to 1 litre, coolant
and screen wash).
The date of the intermediate visit is not shown by the serv ice indicator.
It is to be carried out at least every 10,000 miles (15 0 00 km) for petrol engines and every 6,000 miles (10 000 km) for
direct injection diesel engines.
If the oil level is too low there is a risk of serious d amage to the engine: check the engine oil level at least every
2,000 miles (3 000 km) or 3,000 miles (5 000 km), depen ding on the conditions of use.
The extended service intervals have been made possible by technica l modifications to the vehicles and lubricants:
THUS IT IS ESSENTIALTO ONLY USE ENGINE LUBRICANTS WHICH ARE APPROVED AND REC OMMENDED BY THE
MANUFACTURER
MAINTENANCE OF YOUR 406
18
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80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
SERVICE LEVELS
Each vehicle has its own servicing cycle, based upon
the engine type.
The servicing cycle consists of alternating 2 types of service A and C , intermediate visits, and a few additional operations
depending on your vehicle; these correspond to key stages in the life of your 406.
Level B service is designed for less recent vehicles.
When the first service is carried out and at each subseq uent service, your dealer will advise you of the type and
content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol eng ine.Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,00 0 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first.

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MAINTENANCE OF YOUR 40621
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,
000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 mil es (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

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MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning : only use 5W 40 oil for 2.2 litre HDI engines. Intermediate topup
visit
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,0
00 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty.
+ maintenance of particulate
emission filter
(except 2 litre HDI 90 bhp) + maintenance of
particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first.

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MAINTENANCE OF YOUR 40623

All driving conditions. o Arduous conditions
A AND C SERVICES AND THE INTERMEDIATE VISIT
Oil filter Fuel filter (Petrol only) Fuel filter element (Diesel only) Air filter element Spark plugs (Petrol only)HPI
Operation of lights and indicators Condition of glass, headlamp & light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers) Condition of rubber boots and gaiters Brake pads o Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear Condition and pressure of tyres (including spare wheel) Emission control check (Petrol only) Smoke opacity (Diesel only) Pollen filter (according to specification)o Visual check of the whole vehicle
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
Courtesy vehicle
SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
Engine oil Bleed fuel filter (Diesel only)
Engine oil (check + topup) Gearbox level (check + topup) Battery level (check + topup) if cap is removable Front/rear screen wash level (check + topup) Coolant level (check + topup) Brake fluid level (check + topup) Power steering fluid level (check + topup, according to specifica tion)

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TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
24
(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD ACEA= Association des Constructeurs Européens Automobiles (Association of Europ ean Automobile Manufacturers).
API = American Petroleum Institute If oil is used which does not con form to the ACEA A3B3 standards, this requires the "Arduous Condition s" servicing schedule to be followed, which involves shorter intervals between services.
*This Fuel Economy oil can only be used in engines designed f or its use (from 2000 Model Year).
Use only 5W40 oil for the 2.2 litre HDI engine.
Fuel economy oil cannot be used for the 2.2 litre 16V petrol engine.DIESEL DIESEL

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25
MAINTENANCE OF YOUR 406
Recommendations for
approved lubricants
The oils which appear in the table
opposite are suitable for most pur
poses.
The diagram opposite states the
optimum range of viscosity depen
ding on the temperatures at which
the oils are to be used.
It is also possible to use synthetic
oils of `superior quality'.
In the absence of semisynthetic or
synthetic oils, oils of API SH/SJ qua
lity (for petrol engines), or CD/CF
quality (for diesel engines) may be
used by following the 'Arduous
Conditions' servicing schedule, which
specifies shorter service intervals.
Do not hesitate to ask for advice
from a Peugeot dealer to maintain
driving pleasure and to minimise the
maintenance cost of your vehicle.
For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BV TOTAL TRANSMISSION BV 75W80W PR 9736.41 75W80
Automatic ONLY
Gearbox PR 9736.22
4HP20–AL4 ATF 4HP20–AL4
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730. A1*
Brake fluid PEUGEOT DOT4
Coolant
PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other approved products

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INSTRUMENT PANEL DIALS: PETROL / DIESEL1 Fuel filler cap warning light.
2 Door open warning light.
3 Dipped beam headlamps
indicator light.
4 Main beam headlamps indicator
light.
5 Rev counter.
6 Lefthand direction indicator.
7 Central (STOP) warning light.
8 Service indicator, oil level and
total distance recorder. 9
Righthand direction indicator.
10 Speedometer.
11 Clogging of the particulate
emission filter warning light
(Diesel).
12 Front fog lamps indicator light.
13 Rear fog lamp indicator light.
14 Dynamic stability control
(ASR/ESP) indicator light
(petrol versions only).
15 Low coolant level warning light.
YOUR 406 IN DETAIL 125
16 Coolant temperature indicator.
17 Trip recorder zero reset.
18 Handbrake and low brake fluid
level warning light.
19 Seat belt not fastened warning
light.
20 Air bags warning light.
21 ABS system warning light.
22 Engine diagnostics warning
light.
23 Battery charge warning light.
24 Diesel engine preheating
indicator light.
25 Passenger air bag disarming
warning light.
26 Water in diesel filter warning
light.
27 Front brake pad wear warning
light.
28 Engine oil pressure warning
light.
29 Electronic immobiliser warning
light.
30 Lighting rheostat.
31 Fuel gauge.
32 Low fuel level warning light.

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1 Fuel filler cap
warning light.
2 Door open warning light.
3 Dipped beam headlamps
indicator light.
4 Main beam headlamps
indicator light.
5 Rev. counter.
6 Lefthand direction indicator.
7 Central (STOP)
warning light.
8 Low fuel level warning
light.
9 Fuel gauge. 10
Service indicator, oil level
indicator and total distance
recorder.
11 Righthand direction indicator.
12 Speedometer.
13 Clogging of the particulate
emission filter warning light
(Diesel).
14 Front fog lamps indicator light.
15 Rear fog lamp indicator light.
16 Dynamic stability control
(ASR/ESP) warning light (petrol
versions only). 17
Low coolant level warning light.
18 Coolant temperature indicator.
19 Trip recorder zero reset button.
20 Handbrake and low brake fluid
level warning light.
21 Seat belt not fastened warning
light.
22 Air bags warning light.
23 ABS system warning light.
24 Engine diagnostics warning
light.
25 Battery charge warning light.
26 Diesel engine preheating
indicator light.
27 Passenger air bag disarming
warning light.
28 Water in diesel filter warning
light.
29 Front brake pad wear warning
light.
30 Engine oil pressure warning
light.
31 Electronic immobiliser warning
light.
32 Lighting rheostat.
33 Engine oil temperature
indicator.
YOUR 406 IN DETAIL
126
INSTRUMENT PANEL DIALS: PETROL / DIESEL

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YOUR 406 IN DETAIL127
1
Fuel filler cap warning light.
2 Door open warning light.
3 Dipped beam headlamps
indicator light.
4 Main beam headlamps indicator
light.
5 Rev. counter.
6 Lefthand direction indicator.
7 Central (STOP) warning light.
8 Low fuel level warning light.
9 Fuel gauge. 10
Service indicator, oil level
and total distance recorder.
11 Righthand direction indicator.
12 Speedometer.
13 Clogging of the particulate
emission filter warning light
(Diesel).
14 Front fog lamp indicator light.
15 Rear fog lamp indicator light.
16 Dynamic stability control
(ASR/ESP) indicator light
(petrol versions only). 17
Low coolant level warning light.
18 Coolant temperature indicator.
19 Trip recorder zero reset.
20 Handbrake and low brake fluid
level warning light.
21 Seat belt not fastened warning
light.
22 Air bags warning light.
23 ABS system warning light.
24 Engine diagnostics warning
light.
25 Battery charge warning light.
26 Diesel engine preheating
indicator light.
27 Passenger air bag disarming
warning light.
28 Water in diesel filter warning
light.
29 Front brake pad wear warning
light.
30 Engine oil pressure warning
light.
31 Operating programmes.
32 Gear lever position indicator.
33 Electronic immobiliser warning
light.
34 Lighting rheostat.
35 Engine oil temperature.
INSTRUMENT PANEL DIALS: AUTOMATIC GEARBOX