fuel Peugeot 406 2002.5 Owner's Manual

YOUR 406 AT A GLANCE
14
FUEL FILLER FLAP
To open: firmly pull the handle
on the floor on the right of the dri
ver's seat.
To close: from outside the
vehicle, push back the flap and
check that it is secured correctly.
Filling with fuel
Switch off the engine.
A filler cap hook is provided.
A label on the inside of the flap shows which fuels are pe rmitted and
which are not.
The capacity of the tank is approximately 15.4 gallons (7 0 litres).
Low fuel level warning light
From the time this light comes on, the range remaining is
approximately 30 miles (50 km). OPENING THE BONNET
Inside the vehicle:
Pull the
handle.
Outside the vehicle: Lift
the catch and open the
bonnet.
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11 011 0

SPECIAL FEATURES
Some of your vehicle's vital components have specific servicing schedules.
The air bags and the pretensioning seat belts must be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The pollen filter must be checked at each visit to the PEUGEOT dealer (intermediate vi sits and regular services).
Replacement of the timing belt: consult your Peugeot dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use
If the vehicle is used in certain particularly arduous condition
s:
• Continuous doortodoor use.
• Town use (e.g. taxi).
• Repeated short journeys, with the engine cold in low te mperatures.
or for long stays in the following conditions: • Hot countries with temperatures often above 30°C.
• Cold countries with temperatures often below minus 15°C.
• Countries with a dusty atmosphere.
• Countries whose lubricants or fuels do not conform to our recommen dations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser
vice intervals:
• Every 12,000 miles (20 000 km) or every year for petrol engine vehicle s.
• Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.
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80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
SERVICE LEVELS
Each vehicle has its own servicing cycle, based upon
the engine type.
The servicing cycle consists of alternating 2 types of service A and C , intermediate visits, and a few additional operations
depending on your vehicle; these correspond to key stages in the life of your 406.
Level B service is designed for less recent vehicles.
When the first service is carried out and at each subseq uent service, your dealer will advise you of the type and
content of the next service due.
MAINTENANCE OF YOUR 406
20
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol eng ine.Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,00 0 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first.

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MAINTENANCE OF YOUR 40621
80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,
000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)
Automatic gearbox oil level every 40,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate topup
visit
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 mil es (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

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MAINTENANCE OF YOUR 406
22
Automatic gearbox oil every 2 years or 36,000 miles (60 000 km).
Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning : only use 5W 40 oil for 2.2 litre HDI engines. Intermediate topup
visit
MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,0
00 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit
from the warranty.
+ maintenance of particulate
emission filter
(except 2 litre HDI 90 bhp) + maintenance of
particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first.

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PETROL / LPG DUALFUEL VERSION169
Replacement of the timing belt: consult a PEUGEOT dealer.
Replacement of the solenoid valve filter every 40,000 miles (60 000 km) or 2 years.
Replacement of the brake fluid every 2 years or every 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil. Fuel Ecomony Oil or
synthetic oil may also be used. Intermediate topup visit
incorporated in the fixed
services.
MILES (km) 10,000 (15 000)/90,000 (135 000) 20,000 (30 000)/10
0,000 (150 000) 30,000 (45 000)/110,000 (165 000) 40,000 (60 000)/120,000 (180,000)
50,000 (75 000)/130,000 (195 000) 60,000 (90 000)/140,000 (210,000) 70,000 (105 000)/150,000 (225 000) 80,000 (120 000)/160 (240 000)
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL / LPG
Service every 20,000 miles (30 000 km) or 2 years + LPG checks every 10,000 miles (15 000 km) or every year.
First service at 6,000 miles
(10 000 km) or 6 months*. This is necessary
in order to benefit from the warranty.
+ LPG checks+ Replacement of the solenoid valve filter
+ LPG checks+ Replacement of the solenoid valve filte
* Whichever comes first. + LPG checks
+ LPG checks + LPG checks
+ LPG checks
+ LPG checks
+ LPG checks

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MAINTENANCE OF YOUR 40623

All driving conditions. o Arduous conditions
A AND C SERVICES AND THE INTERMEDIATE VISIT
Oil filter Fuel filter (Petrol only) Fuel filter element (Diesel only) Air filter element Spark plugs (Petrol only)HPI
Operation of lights and indicators Condition of glass, headlamp & light lenses and mirrors Horn Windscreen washer jets Condition of wiper blades Condition and tension of the ancillary drive belts Handbrake Condition of hydraulic circuits (hoses and covers) Condition of rubber boots and gaiters Brake pads o Play in hubs, link rods, ball joints, flexible mountings Shock absorbers Rear drum brake lining wear Condition and pressure of tyres (including spare wheel) Emission control check (Petrol only) Smoke opacity (Diesel only) Pollen filter (according to specification)o Visual check of the whole vehicle
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
Courtesy vehicle
SERVICE
Level
Operation Description of Operation First Service
A C Intermediate
Engine oil Bleed fuel filter (Diesel only)
Engine oil (check + topup) Gearbox level (check + topup) Battery level (check + topup) if cap is removable Front/rear screen wash level (check + topup) Coolant level (check + topup) Brake fluid level (check + topup) Power steering fluid level (check + topup, according to specifica tion)

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TRADE NAMES OF APPROVED AND RECOMMENDED LUBRICANTS IN EUROPE(1)
PETROL
PETROL
24
(1) Minimum quality standard: Petrol engines ACEA A3 and API SH/SJ; Diesel engines ACEA B3 and API CF/CD ACEA= Association des Constructeurs Européens Automobiles (Association of Europ ean Automobile Manufacturers).
API = American Petroleum Institute If oil is used which does not con form to the ACEA A3B3 standards, this requires the "Arduous Condition s" servicing schedule to be followed, which involves shorter intervals between services.
*This Fuel Economy oil can only be used in engines designed f or its use (from 2000 Model Year).
Use only 5W40 oil for the 2.2 litre HDI engine.
Fuel economy oil cannot be used for the 2.2 litre 16V petrol engine.DIESEL DIESEL

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INSTRUMENT PANEL DIALS: PETROL / DIESEL1 Fuel filler cap warning light.
2 Door open warning light.
3 Dipped beam headlamps
indicator light.
4 Main beam headlamps indicator
light.
5 Rev counter.
6 Lefthand direction indicator.
7 Central (STOP) warning light.
8 Service indicator, oil level and
total distance recorder. 9
Righthand direction indicator.
10 Speedometer.
11 Clogging of the particulate
emission filter warning light
(Diesel).
12 Front fog lamps indicator light.
13 Rear fog lamp indicator light.
14 Dynamic stability control
(ASR/ESP) indicator light
(petrol versions only).
15 Low coolant level warning light.
YOUR 406 IN DETAIL 125
16 Coolant temperature indicator.
17 Trip recorder zero reset.
18 Handbrake and low brake fluid
level warning light.
19 Seat belt not fastened warning
light.
20 Air bags warning light.
21 ABS system warning light.
22 Engine diagnostics warning
light.
23 Battery charge warning light.
24 Diesel engine preheating
indicator light.
25 Passenger air bag disarming
warning light.
26 Water in diesel filter warning
light.
27 Front brake pad wear warning
light.
28 Engine oil pressure warning
light.
29 Electronic immobiliser warning
light.
30 Lighting rheostat.
31 Fuel gauge.
32 Low fuel level warning light.

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1 Fuel filler cap
warning light.
2 Door open warning light.
3 Dipped beam headlamps
indicator light.
4 Main beam headlamps
indicator light.
5 Rev. counter.
6 Lefthand direction indicator.
7 Central (STOP)
warning light.
8 Low fuel level warning
light.
9 Fuel gauge. 10
Service indicator, oil level
indicator and total distance
recorder.
11 Righthand direction indicator.
12 Speedometer.
13 Clogging of the particulate
emission filter warning light
(Diesel).
14 Front fog lamps indicator light.
15 Rear fog lamp indicator light.
16 Dynamic stability control
(ASR/ESP) warning light (petrol
versions only). 17
Low coolant level warning light.
18 Coolant temperature indicator.
19 Trip recorder zero reset button.
20 Handbrake and low brake fluid
level warning light.
21 Seat belt not fastened warning
light.
22 Air bags warning light.
23 ABS system warning light.
24 Engine diagnostics warning
light.
25 Battery charge warning light.
26 Diesel engine preheating
indicator light.
27 Passenger air bag disarming
warning light.
28 Water in diesel filter warning
light.
29 Front brake pad wear warning
light.
30 Engine oil pressure warning
light.
31 Electronic immobiliser warning
light.
32 Lighting rheostat.
33 Engine oil temperature
indicator.
YOUR 406 IN DETAIL
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INSTRUMENT PANEL DIALS: PETROL / DIESEL