engine Peugeot 406 Break Dag 2003 Owner's Manual

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FUEL FILLER FLAP
To open:firmly pull the handle
on the floor to the outside of the driver's seat.
To close: from outside the vehi-
cle, push back the flap and check
that it is secured correctly. Filling with fuel Switch off the engine.
A filler cap hook is provided.
A label on the inside of the flap shows which fuels are permitted and which are not. The capacity of the tank is approximately 15.4 gallons (70 litres).
Low fuel level warning lightFrom the time this light comes on, you have enough fuel remaining to drive for approximately 30 miles (50
km) .
YOUR 406 AT A GLANCE
14
OPENING THE BONNET Inside the vehicle: Pull the handle.
Outside the vehicle: Raise the catch and openthe bonnet.
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12YOUR 406 AT A GLANCE
THE AUTOMATIC AUTOADAPTIVE GEARBOX Moving Off
To move off from position P:
 It is essential to press the brake pedal to exit position P (shift lock).
 Select the required function (R, D, 3, 2or1), then gradually release the pressure on the brake pedal; the vehi-
cle will move off immediately.
You can also move off from position N:
 Release the handbrake, with your foot on the brake.
 Select the required function (R, D, 3, 2 or 1) then gradually release the pressure on the brake pedal; the vehi-
cle will move off immediately.
The four speed automaticgearbox provides the comfort of integral automatic regulation, enhanced by a sport
programme (switch A) and a snow programme (switch B).
Gear selection gate  Move the lever in the gate to select one of the functions.
Once it has been selected, the indicator light for that function illuminates on the instrument panel display.
P ark (parking): for parkingthe vehicle and startingthe engine, with the handbrake on or off.
R everse: for reversing. Select this function with the vehicle stationary and the engine at idle.
N eutral: for startingthe engine and for parking, with the handbrake on.
D rive: for driving in auto-adaptive mode (automatic changing of the four gears).
3: for urban driving or driving on winding roads, (automatic changing of the first three gears only).
2: for driving on mountain roads or fortowing a trailer (automatic changing of the first two gears only).
1: for tackling steep gradients (selection of first gear only).
Special feature of the gearbox (1.8 litre, 2 litre petrol and 2 litre turbo diesel HDI) Selection of first gear is by pressing switch Cwith the gear lever in posi-
tion 2.
To change out of first gear, pressswitch C again or operate the lever.
V6 engine 1.8 litre, 2 litre petrol and 2 litreturbo diesel HDI engines

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Memorising a speed As soon as you reach the chosen speed, press button 2 or 3. This
memorises the speed, which will be maintained automatically. Note: It is possible to accelerate momentarily without disarming the
cruise control. Cancelling the memorised speed If you wish to cancel the memorised speed:
 Press button 4or the brake or clutch pedal.
Recalling the memorised speedAfter cancelling, press button 4. Your vehicle will return to the
last memorised speed.
YOUR 406 AT A GLANCE
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151
Do not use cruise control on slippery roads or inheavy traffic.
CRUISE CONTROL Cruise control enables the vehicle to maintain a steady speed pro-
grammed by the driver, regardless of the road characteristics and withoutthe driver having to touch the accelerator or brake pedals. In order for it to be memorised, the vehicle speed must be greater than
25 mph (40 km/h) or 37 mph (60 km/h), depending on the engine, with atleast 4th gear engaged (2nd gear for automatic gearboxes). Operation
 Place switch 1 in the ON position.
A speed can now be memorised.
 Place switch 1 in the OFF position to de-activate the system. Changing a memorised speed
To memorise a speed higher than the previous one:
 press button 3;
 release it when you havereached the required speed.
To memorise a speed lower thanthe previous one:  press button 2;
 release it when you havereached the required speed.
Cancelling the cruise control  place switch 1in the OFFposi-
tion or switch off the ignition.

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PEUGEOT SERVICING
Your vehicle benefits from extended service intervals.
¥ For petrol engines: every 20,000 miles (30 000 km) or every two years.
¥ For direct injection diesel engines: every 12,000 miles (20 000 km) or every two years. The extension of the service intervals means that the engine oil level must be checked regularly: topping up of the oil between oil changes is normal. It is for this reason that the PEUGEOT network invites you to an intermediate visit between regular services.
The date of this service is not shown by the service indicator. It is to be carried out at least every 10,000 miles
(15 000 km) for petrol engines and every 6,000 miles (10 000 km) for direct injection diesel engines. A PEUGEOT dealerwill carry out a quick check, and will top up the levels if necessary (oil, coolant, screenwash up to 2 litres). If the oil level is too low there is a risk of serious damage to the engine: check the engine oil level at least every 2,000 miles (3 000 km) or 3,000 miles (5 000 km), depending on the conditions of use. The extended service intervals have been made possible by technical modifications to the vehicles and lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS WHICH ARE APPROVED AND RECOMMENDED BY THE
MANUFACTURER.
MAINTENANCE OF YOUR 406
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SPECIAL FEATURES Some of your vehicle's vital components have specific servicing schedules. The air bags and the pretensioning seat beltsmust be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The passenger compartment filte r must be checked at each visit to the PEUGEOT dealer (intermediate visits and regular
services).Replacement of the timing belt: consult your PEUGEOT dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use If the vehicle is used in certain particularly arduous conditions: ¥ Continuous door-to-door use.
¥ Town use (e.g. taxi).
¥ Repeated short journeys, with the engine cold in low temperatures.
or for long stays in the following conditions: ¥ Hot countries with temperatures often above 30 ¡C.
¥ Cold countries with temperatures often below minus 15 ¡C.
¥ Countries with a dusty atmosphere.
¥ Countries whose lubricants or fuels do not conform to our recommendations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser- vice intervals: ¥ Every 12,000 miles (20 000 km) or every year for petrol engine vehicles.
¥ Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.

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SPECIAL FEATURES Some of your vehicle's vital components have specific servicing schedules. The air bags and the pretensioning seat beltsmust be checked every 10 years by a PEUGEOT dealer.
The brake fluid must be replaced every 36/40,000 miles (60 000 km) or every 2 years.
The passenger compartment filte r must be checked at each visit to the PEUGEOT dealer (intermediate visits and regular
services).Replacement of the timing belt: consult your PEUGEOT dealer.
MAINTENANCE OF YOUR 406 19
Arduous conditions of use If the vehicle is used in certain particularly arduous conditions: ¥ Continuous door-to-door use.
¥ Town use (e.g. taxi).
¥ Repeated short journeys, with the engine cold in low temperatures.
or for long stays in the following conditions: ¥ Hot countries with temperatures often above 30 ¡C.
¥ Cold countries with temperatures often below minus 15 ¡C.
¥ Countries with a dusty atmosphere.
¥ Countries whose lubricants or fuels do not conform to our recommendations,
it is necessary to follow an "Arduous conditions" servicing schedule, which includes special operations and shorter ser- vice intervals: ¥ Every 12,000 miles (20 000 km) or every year for petrol engine vehicles.
¥ Every 9,000 miles (15 000 km) or every year for Direct Injection Diesel engine vehicles.

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SERVICE LEVELS Each vehicle has its own servicing cycle, based upon the engine type.
The servicing cycle consists of alternating 2 types of service A and C, intermediate visits, and a few additional operations depending on your vehicle; these correspond to key stages in the life of your 406. Level B service is designed for less recent vehicles.When the first service is carried out and at each subsequent service, your dealer will advise you of the type and content of the next service due.
MAINTENANCE OF YOUR 406
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Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used.
Warning: do not use Fuel Economy oil in the 2.2 litre 16V petrol engine. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
Petrol engine (except 24V V6 injection): service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
* Whichever comes first. 80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

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MAINTENANCE OF YOUR 406 21
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetic based oil; Fuel Economy oil or
synthetic oil may also be used. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 PETROL
24V V6 petrol injection engine: service every 20,000 miles (30 000 km) or 2 years
1st service at
6,000 miles (10 000 km) or 6 months*.
This is necessary
in order to benefit
from the warranty.
+ replacement of air filter
+ replacement of fuel filter
+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.80,000 (120 000) 100,000 (150 000) 120,000 (180 000) 140,000 (210 000) 160,000 (240 000)
MILES (KM) 20,000 (30 000) 40,000 (60 000) 60,000 (90 000)

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MAINTENANCE OF YOUR 406
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Automatic gearbox oil every 2 years or 36,000 miles (60 000 km). Replacement of
brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out with synthetic basedoil; Fuel Economy oil or
synthetic oil may also be used.
Warning: only use 5W 40 oil for 2.2 litre HDI engines. Intermediate top-upvisit.
THE MAINTENANCE CYCLE FOR YOUR 406 TURBO DIESEL HDI
Service every 12,000 miles (20 000 km) or 2 years
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
+ maintenance of particulate emission
filter (except 2 litre HDI 90 bhp)
* Whichever comes first. MILES (KM) 12,000 (20 000) 24,000 (40 000) 36,000 (60 000) 48,000 (80 000)
60,000 (100 000) 72,000 (120 000) 84,000 (140 000) 96,000 (160 000) 108,000 (180 000)

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MAINTENANCE OF YOUR 406 23

All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICES AND THE INTERMEDIATE VISIT
- Oil filter.- Fuel filter (Petrol only).- Fuel filter element (Diesel only).- Air filter element.- Spark plugs (Petrol only).HPI
- Operation of lights and indicators.- Condition of glass, headlamp & light lenses and mirrors.- Horn.- Windscreen washer jets.- Condition of wiper blades.- Condition and tension of the ancillary drive belts.- Handbrake.- Condition of hydraulic circuits (hoses and covers.- Condition of rubber boots and gaiters.- Brake pads. o- Play in hubs, link rods, ball joints, flexible mountings.- Shock absorbers.- Rear drum brake lining wear.- Condition and pressure of tyres (including spare wheel).- Emission control check (Petrol only).- Smoke opacity (Diesel only).- Passenger compartment filter (according to specification).o- Contr™le visuel de lÕensemble du vŽhicule par un technicien du rŽseau de la marque.
DRAIN and REFILL
REPLACE
LEVELS
CHECK

ROAD TEST
- Visual check of the whole vehicle.
SERVICE*
Level
Operation Description of OperationFirst ServiceA C Intermediate- Engine oil.- Bleed fuel filter (Diesel only).
- Engine oil (check + top-up).- Gearbox level (check + top-up).- Battery level (check + top-up).if cap is removabl.- Front/rear screen wash level (check + top-up).- Coolant level (check + top-up).- Brake fluid level (check + top-up).- Power steering fluid level (check + top-up, according to specification).