gearbox PEUGEOT 607 2003 Owners Manual

10-02-2003
CRUISE CONTROL Cruise control enables the vehicle to maintain a steady speed
programmed by the driver, withoutthe accelerator being pressed. In order for it to be memorised, the speed of the vehicle must begreater than 25mph (40km/h) or40mph (60km/h), depending onengine, with at least 4th gearengaged (2nd gear for the auto-matic gearbox). OperationPlace the ring of stalk A in the ONposition.
The indicator lightcomes on, accompa-nied by an audible sig-nal. FRONT AIR BAGS Disarming the passenger air bag*
with the ignition off, insert thekey into slot
1and turn it:
Ð to the 'ON'position, the pas-
senger air bag is armed,
Ð to the 'OFF'position, the pas-
senger air bag is disarmed.
Operating check When the passenger airbag is disarmed, thewarning light comes onwhen the ignition isswitched on (2nd notch),
accompanied by an audible sig-nal and the message 'Passenger
air bag disarmed' . Front air bag faulty
If this warning lightcomes on, accompaniedby an audible signal andthe message 'Air bag
faulty' , contact a
PEUGEOT dealer to have thesystem checked. Passenger air bag precautions
Disarm theair bag ifyou installa rear-fac-ing childseat.
Arm the airbag for anadult pas-
senger.
Never place your feet or anyobject on the fascia.
* According to country
YOUR AT A GLANCE11
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YOUR AT A GLANCE10
AUTOMATIC GEARBOX 'PORSCHE TIPTRONIC system'
The four speed automaticgearbox offers a choice between the comfort
of integral automatic operation, enhanced by a sport programme and
a snow programme, or the pleasure of manual gear changing.
Gear selection gate  Move the lever in the gate to select one of the functions.Once the function is selected, the indicator light for that function is dis- played on the instrument panel screen.
S: sport programme.
$ : snow programme.
P ark: to immobilise the vehicle and to start the
engine, with the handbrake on or owff.
R everse: to engage reverse; select this function
with the vehicle stationary and the engine at idle. N eutral: to start the engine and to park, with the
handbrake on. Note : if position Nis engaged by mistake while
the car is moving, allow the engine to return to idling speed before engaging function Dto accel-
erate. D rive: for automatic gear changing.
M anual: for manualgear changing.
To change the four gears manually:
 Push the lever to the +symbol to change up to
the next gear and pull it towards the -symbol to
change down a gear.
Note: the S (sport) and
$(
snow) programmes do
not operate in manual mode.
Moving Off With the engine running, to move
off from position P:
 it is essential to press the
brake pedal to exit position P,
 select function R, D or M, then
gradually release the pressureon the brake pedal; the vehi-
cle will move off immediately.
You can also move off from posi-tion N:
 release the handbrake, withyour foot on the brake,
 select function R, D or M, then
gradually release the pressureon the brake pedal; the vehi-
cle will move off immediately.
WARNING When the engine is idling with the brakes not applied, if functionR , D or M is selected, the vehicle
moves without the acceleratorbeing pressed. For this reason, do not leave
children unsupervised inside the vehicle, with the enginerunning. When maintenance operations have to be carried out with theengine running, apply the hand-brake and select position P.
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PEUGEOT SERVICING
22
THE SERVICE LEVELS Each vehicle has its own servicing cycle, defined by the manufacturer in terms of its technical specification.
This cycle consists of alternating 2 types of service A and C, intermediate visits and a few additional operations specific toyour vehicle; these correspond to key stages in the life of your 607.At your first and each subsequent service, your dealer will advise you of the type and content of the next servicedue.
Intermediate top-up visit.
MAINTENANCE CYCLE FOR YOUR PETROL ENGINE 607
2 litre 16 V and 2.2 litre 16V petrol engines : service every 2 years or 20,000 miles (30 000 km) maximum (unless the
service indicator shows it is required before this)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 40,000 (60 000) 80,000 (120 000) 120,000 (180 000)
24V V6 petrol injection engine: service every 2 years or 20,000 miles (30 000 km) maximum (unless the service
indicator shows it is required before this)
1st service at 6,000 miles
(10 000 km) or 6 months*.
This is necessary in order to benefit from the warranty.
MILES (KM) 40,000 (60 000) 80,000 (120 000) 120,000 (180 000)
Automatic gearbox oil level every 40,000 miles (60 000 km). Replacement of brake fluidevery 2 years or 40,000 miles (60 000 km).
These fixed operations are carried out with synthetically based oil. Fuel economy oil
or synthetic oil may also be used (except for the 2.2 litre 16 V petrol engine).
+ replacement of air filter
+ replacement of fuel filter+ replacement of air filter
+ replacement of fuel filter
* Whichever comes first.

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PEUGEOT SERVICING23
Intermediate top-up visit.
MAINTENANCE CYCLE FOR YOUR 607 TURBO DIESEL HDI
Turbo diesel HDI: service every 2 years or 12,000 miles (20 000 km) maximum (unless the service indicator shows it is
required before this).
1st service
at 6,000 miles (10 000 km) or 6 months*.
This is necessary in
order to benefit from the warranty.
MILES (KM) 36,000 (60 000)
72,000 (120 000) 108,000 (180 000)
+ maintenance of
particulate emission filter
Automatic gearbox oil every 36,000 miles (60 000 km). Replacement of brake fluidevery 2 years or 36,000 miles (60 000 km).
These fixed operations are carried out:
Ð with synthetically based oil, Fuel Economy oil or synthetic oil ;
Ð with 5W 40 oil for Turbo Diesel HDI engines fitted with a particulate emission filter.
* Whichever comes first.

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PEUGEOT SERVICING25
∀
All driving conditions. oArduous conditions. * According to destination.
A AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
Level
Operations Description of operation 1st service
A C Intermediate
DRAIN/REFILL- Engine oil∀∀- Bleed fuel filter (diesel)∀∀∀- Oil filter∀∀- Fuel filter* (petrol)∀REPLACE- Fuel filter element (diesel)∀- Air filter element∀- Spark plugs (petrol)∀- Engine oil (check + top-up)∀∀- Manual gearbox oil (check + top-up)∀∀- Battery (check + top-up) if cap is removable∀∀LEVEL- Screen wash front/rear (check + top-up)∀∀∀∀- Coolant (check + top-up)∀∀∀∀- Brake fluid (check + top-up)∀∀∀- Power steering fluid (check + top up according to specification)∀∀∀- Operation of lights and indicators∀∀∀- Condition of glass, headlamp and light lenses and mirrors∀∀- Horn∀∀- Windscreen washer jets∀∀- Condition of wiper blades∀∀- Condition and tension of the ancillary drive belts∀∀- Handbrake∀∀- Condition of hydraulic circuits (hoses and covers)∀∀CHECK- Condition of rubber boots and gaiters∀∀∀- Brake pads∀∀ #- Play in hubs, link rods, ball joints, flexible mountings∀- Shock absorbers∀- Rear drum brake lining wear∀- Condition and pressure of tyres (including spare wheel)∀∀∀- Emission control check as per current legislation (petrol)∀∀∀- Smoke opacity (diesel)∀∀- Passenger compartment filter (according to specification)∀∀ #- Visual check of the whole vehicle∀∀
SERVICE*Courtesy vehicle∀
ROAD TEST∀∀

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27
Recommendations for approved lubricants The oils which appear in the table opposite are suitable for most pur-poses. The diagram opposite states the optimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use synthetic oils of `superior quality'. In the absence of semi-synthetic or
synthetic oils, oils of API SH/SJ qual-ity (for petrol engines), or CD/CFquality (for diesel engines) may beused by following the 'Arduous Con-ditions' servicing schedule, whichspecifies shorter service intervals. Do not hesitate to ask for advice from a Peugeot dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
ONLY ONLY
Manual Gearbox ESSO GEAR OIL BVTOTAL TRANSMISSION BV75W 80 PR 9736.41 75W 80
ONLY
Automatic Gearbox ATF 4HP20-AL4 PR 9736.22
Power steering ESSO ATF D TOTAL FLUIDE AT42 PR 9730.94
Power steering FLUIDE DA PR 9730.A1*
Brake circuit PEUGEOT DOT4
Cooling circuit PROCOR TM108/GLYSANTIN G33 or REVKOGEL 2000ONLYProtection to minus 35 degrees Celsius
* Only for extremely cold countries. Other recommended products
PEUGEOT SERVICING

10-02-2003
INSTRUMENTS AND CONTROLS
36
Anti-lock braking system (ABS) warning light This is linked to the warning light on the instrument panel .
Display of this warning light is accompanied by an audible signal and the message 'ABS faulty' on the multi-func-
tion display.
If the warning light remains on, or comes on at over 8 mph (12 km/h), this indicates a malfunction of the ABS.
However, the vehicle retains conventional servo-assisted braking.
Contact a PEUGEOT dealer.
Automatic headlamp adjustment warning light Display of this warning light is accompanied by an audible signal and the message 'Automatic adjustment of
headlamps faulty' on the multi-function display.
It comes on if there is a malfunction of the system.
Contact a PEUGEOT dealer. Automatic gearbox fault warning light Display of this warning light is accompanied by an audible signal and the message 'Automatic gearbox faulty'on
the multi-function display. It comes on if there is an abnormality in the automatic gearbox.
The gearbox will continue to operate in downgrade mode (locked in 3rd gear).
Contact a PEUGEOT dealer. Tyre under-inflation detector battery flat / remote control battery flat / impact sensor fault / wheel(s) miss- ing warning light Display of this warning light is accompanied by an audible signal and a message on the multi-function display show- ing the cause of the warning:
Ð 'Tyre pressure sensor battery charge low',
Ð 'Remote control battery charge low',
Ð 'Impact sensor faulty',
Ð 'X tyre pressure sensor(s) missing'.
Contact a PEUGEOT dealer.

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INSTRUMENTS AND CONTROLS39
Automatic gearbox selector lever position indicator lights 'Park' indicator lights 'Reverse' indicator lights'Neutral' indicator lights'Drive' indicator lights
Note: the letter Sand the symbol $linked to the above indicator lights correspond respectively to the Sport and Snow oper-
ating programmes.
'Manual' indicator lights These indicator lights correspond to the four manually operated gears.

YOUR 607 IN DETAIL131
PORSCHE TIPTRONIC system' AUTOMATIC GEARBOX The four speed automatic gearbox offers a choice between the comfort of inte-
gral automatic operation , enhanced by a sportand a snow programme, or the
pleasure of manual gear changing .
Gear selection gate  Move the lever in the gate to select a function. Once the function is selected, the corresponding indicator light appears on the instrument panel screen.
S: sport programme.
$ : snow programme.
P ark: to immobilise the vehicle and to start the
engine , with the handbrake on or off.
R everse: to reverse(select this function with the vehi-
cle stationary, engine at idle). N eutral: to start the engine and to park, with the hand-
brake on. Note: if position Nis inadvertently engaged while dri-
ving, allow the engine to return to idle before engaging function Dto accelerate.
D rive: for driving in automatic mode.
M anual: for drivingin manual mode.
Moving Off
With the engine running, to move off from position P:
 it is essential to press the brake
pedal to exit position P,
 select function R, D or M, then
gradually release the pressure onthe brake pedal; the vehicle
moves off immediately.
You can also move off from positionN :
 release the handbrake, with yourfoot on the brake,
 select function R, D or M, then
gradually release the pressure onthe brake pedal; the vehicle
moves off immediately.
WARNING When the engine is at idle, brakes not applied, if function R, D or Mis
selected, the vehicle moves evenwithout the accelerator beingpressed. For this reason, do not leave
children unsupervised inside the vehicle, with the engine running. When maintenance operations need to be carried out with the engine run-ning, apply the handbrake and selectposition P.
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Notes It is only possible to change from one gear to another if the vehicle speed and enginespeed permit. If they do not, the vehicle willoperate temporarily in automatic mode. When the vehicle is stationary or moving
very slowly, the gearbox automaticallyselects gear M1.
Programmes S(sport) and $(snow) do not
operate in manual mode.
Operating abnormality Any operating abnormality isshown by illumination of this warn-ing light, accompanied by an audi-ble signal and the message 'Auto-
matic gearbox faulty' on the
multi-function display. In this situation the gearbox operates in
downgrade mode (locked in 3rd gear). Youmay feel a substantial knock when selectingreverse from Pto Rand from Nto R(this will
not cause any damage to the gearbox). Do not exceed 60 mph (100 km/h).
Contact a PEUGEOT dealer as soon as possible.Automatic operation Automatic changing of the four gears:
select function Din the gate.
The gearbox always selects the most suitable gear according to the follow-ing parameters:
Ð the style of driving,
Ð the road profile,
Ð the vehicle load.The gearbox is then operating in auto- adaptive mode, without any action onyour part.
WARNING Never select function N when the vehi-
cle is moving.Never select functions Por Runless
the vehicle is stationary.Never change betwen functions to optimise braking on a slippery surface. Notes For immediate maximum acceleration
without touching the gear lever, pressthe accelerator pedal down as far as it
will go (kickdown). The gearbox willautomatically change down or main-tain the gear selected until maximumengine speed is reached. When the brake is applied, the gear- box will automatically change down in
order to provide efficient engine brak-ing.
If you take your foot off the accelerator
suddenly, the gearbox will not change
to a higher gear for reasons of safety. Sport and snow programmes In addition to the auto-adaptive pro- gramme, there are two special pro-grammes.The programme is displayed on theinstrument panel screen. Sport programme
Press button
Sonce the vehicle has
been started and function Dselected.
The gearbox automatically favours sporty driving and more dynamicacceleration. Snow programme This programme improves starting and
drive when traction is poor.
Press button $once the vehicle has
been started and function Dselected.
The gearbox adapts to driving on slip-pery roads. Note: you can return to the auto-adap-
tive programme at any time.
Press button Sor $again to switch
off the programme you are in.
Manual operationManual changing of the four gears:
select function Min the gate,
push the lever to the +sign to
change to a higher gear,
pull the lever to the -sign to change
to a lower gear.
You can change from position D(dri-
ving in automatic mode) to position M
(driving in manual mode) at any time.
YOUR 607 IN DETAIL
132
If the battery is flat and the lever is in position
P, it will
be impossible to changeto another position.