engine Peugeot 607 Dag 2009 Service Manual
[x] Cancel search | Manufacturer: PEUGEOT, Model Year: 2009, Model line: 607 Dag, Model: Peugeot 607 Dag 2009Pages: 182, PDF Size: 10.7 MB
Page 114 of 182
9
98
CHECKING THE LEVELS
There are two marks on
the dipstick:
A = maximum
N e v e r fi l l p a s t t h i s m a r k .
B = minimum
To maintain the reliability
of engines and emission
control systems, the use
of additives in engine oil is
prohibited.
Dipstick
Oil change
According to the information given in
the servicing booklet.
The level must always be between the
DANGER and MAXIMUM marks in the
reservoir.
If the level drops substantially, contact
a PEUGEOT dealer immediately.
Windscreen and headlamp wash level
For best quality cleaning and for your
safety, we advise that you use prod-
ucts recommended by PEUGEOT
(reservoir capacity 4 litres or 6.5 litres
with headlamp wash).
Viscosity selection
In all cases, the oil selected must meet
the manufacturer's requirements. Fluid change:
- must be carried out according
to the manufacturer's servicing
schedule.
- u s e fl u i d s r e c o m m e n d e d b y t h e m a n u f a c t u r e r , w h i c h f u l fi l D O T 4
standards.
Used oil
Prevent used oil from coming
into prolonged contact with
the skin.
B r a k e a n d c l u t c h fl u i d i s h a r m f u l t o
health and very corrosive.
Do not dispose of used oil, brake and
c l u t c h fl u i d o r c o o l a n t i n t o d r a i n s o r
onto the ground.
Power steering reservoir
Open the reservoir, with the engine
cold at ambient temperature. The
level should always be above the
MINI mark and close to the MAXI
mark.
Oil level
Check the level regularly and top
up between changes.
Carry out this check with the vehicle
level, engine cold, using the oil level
gauge on the instrument panel or the
dipstick. C h a r a c t e r i s t i c s o f t h e fl u i d
For best quality cleaning and to pre-
v e n t f r e e z i n g , t h i s fl u i d m u s t n o t b e
topped up or replaced with water.
Page 115 of 182
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99
CHECKS Handbrake
Where the handbrake travel
is too great or there is a re-
duction in the performance of the
system, the handbrake should be ad-
justed. Have the system checked by a
PEUGEOT dealer.
Only use products recom-
mended by PEUGEOT or
products of equivalent quality
a n d s p e c i fi c a t i o n .
To ensure best performance from
components as important as the pow-
er steering and the braking system,
P E U G E O T s e l e c t s a n d o f f e r s s p e c i fi c
products.
To prevent damage to the electrical
units, high pressure washing of the en-
gine compartment is strictly prohibited .
In order to check the main levels
and certain components, in accord-
ance with the manufacturer's servi-
cing schedule, refer to the pages of
the servicing booklet which corres-
pond to your vehicle's engine. Battery
At the start of winter, have
your battery checked by a
PEUGEOT dealer.
Air filter and passenger compartment filter
H a v e t h e fi l t e r e l e m e n t s r e -
placed regularly. If you drive
in dusty conditions, change them
twice as often .
Particulate emission filter - Additive reservoir (Diesel)
Maintenance of the particulate emis-
s i o n fi l t e r a n d fi l l i n g o f t h e a d d i t i v e
reservoir must be carried out by a
PEUGEOT dealer, according to the
manufacturer's servicing schedule.
Brake pads
Brake pad wear depends on
the style of driving, in particu-
lar for vehicles which are used in town,
over short distances.
Manual gearbox
This does not need an oil change.
Have the level checked, according to
the manufacturer's servicing schedule.
Automatic gearbox
This does not need an oil change. Have
the level checked by a PEUGEOT
dealer, according to the manufacturer's
servicing schedule.
Oil filter
C h a n g e t h e fi l t e r r e g u l a r l y , i n a c c o r d -
ance with the servicing schedule.
It may be necessary to check
the thickness of the pads,
even between services.
Disc wear condition
For any information relating to check-
ing of the disc wear condition, contact
a PEUGEOT dealer.
Page 119 of 182
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103
CHANGING A BULB
2 - Main beam headlamps: H1-55 W.
Turn the protective cover of the
faulty bulb a quarter of a turn and
remove it.
Disconnect the connector.
Press the end of the securing clip
to free it. Change the bulb.
W h e n fi t t i n g t h e n e w b u l b , e n s u r e
that the direction notches are po-
sitioned correctly and the securing
c l i p i s fi x e d p r o p e r l y .
Reconnect the connector.
R e fi t t h e p r o t e c t i v e c o v e r . 3 - S i d e l i g h t s : W 5 W .
Pull the socket rearwards.
Remove the bulb and change it.
Front foglamps: H1-55 W.
Handle the bulbs with a dry
cloth.
T h e h e a d l a m p s a r e fi t t e d w i t h
polycarbonate glass with a
protective coating. Do not clean them
with a dry or abrasive cloth, nor with a
detergent or solvent product.
Use a soft, damp cloth with soapy water.
In the engine compartment, remove
the style cover secured by one or two
b u t t e r fl y s c r e w s , a p l a s t i c r e t a i n e r c l i p
and two quarter turn screws.
On the left-hand side, remove the par-
tition by lifting it to gain access to the
lights.
W h e n y o u h a v e fi n i s h e d , d o n o t f o r g e t
to put everything back correctly.
W A R N I N G : R I S K O F E L E C -
TROCUTION
Xenon bulbs must be replaced
by a PEUGEOT dealer.
Front lights 1 - D i p p e d b e a m h e a d l a m p s : X e n o n b u l b . 4 - D i r e c t i o n i n d i c a t o r s :
PY 21 W (amber).
Turn the bulb holder a quarter turn
and remove it.
Remove the bulb and change it.
R e fi t t h e s t y l e c o v e r .
H i g h p r e s s u r e w a s h i n g
When using this type of washing on
stubborn dirt, do not persist on the
headlamps, the lights and their sur-
rounds to avoid damaging their var-
nish and their seal.
In certain climatic conditions
(low temperature, humidity),
condensation on the inside
surface of the glass of the
headlamps and rear lights is normal;
it disappears a few minutes after the
lights are switched on.
Page 123 of 182
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C H A N G I N G A F U S E
The fuse boxes are placed in the lower
part of the fascia (driver's side), in the
engine compartment (left-hand side)
and in the left boot trim.
R e p l a c i n g a f u s e
Before replacing a fuse, the cause of
the incident must be found and recti-
fi e d . T h e f u s e n u m b e r s a r e i n d i c a t e d
on the fuse box.
Correct Incorrect
F u s e N ° Rating F u n c t i o n s
F31 5 A Right-hand brake light.
F32 5 A Left-hand brake light.
F33 5 A Third brake light.
F34 - Not used.
F35 5 A
T y r e u n d e r - i n fl a t i o n d e t e c t i o n c o n t r o l u n i t , C D c h a n g e r .
F36 30 A Passenger seat relay.
F37 30 A Passenger and rear right heated seats.
F38 30 A Driver's and rear left heated seats.
F39 30 A Driver's seat relay.
F40 5 A Diagnostics socket.
Always replace a faulty fuse
with a fuse of the same rating
(same colour).
Use the special pliers located
on the support next to the fuse box,
this support also contains the replace-
ment fuses.
F a s c i a f u s e s
To access the fuses, open the cover
of the storage compartment on the
driver's side. Tilt the fuse box down-
wards.
Page 124 of 182
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C H A N G I N G A F U S E
The fuse boxes are placed in the lower
part of the fascia (driver's side), in the
engine compartment (left-hand side)
and in the left boot trim.
R e p l a c i n g a f u s e
Before replacing a fuse, the cause of
the incident must be found and recti-
fi e d . T h e f u s e n u m b e r s a r e i n d i c a t e d
on the fuse box.
Correct Incorrect
F u s e N ° Rating F u n c t i o n s
F31 5 A Right-hand brake light.
F32 5 A Left-hand brake light.
F33 5 A Third brake light.
F34 - Not used.
F35 5 A
T y r e u n d e r - i n fl a t i o n d e t e c t i o n c o n t r o l u n i t , C D c h a n g e r .
F36 30 A Passenger seat relay.
F37 30 A Passenger and rear right heated seats.
F38 30 A Driver's and rear left heated seats.
F39 30 A Driver's seat relay.
F40 5 A Diagnostics socket.
Always replace a faulty fuse
with a fuse of the same rating
(same colour).
Use the special pliers located
on the support next to the fuse box,
this support also contains the replace-
ment fuses.
F a s c i a f u s e s
To access the fuses, open the cover
of the storage compartment on the
driver's side. Tilt the fuse box down-
wards.
Page 125 of 182
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F u s e N ° Rating
F u n c t i o n s
F1 15 A F r o n t w a s h - w i p e p u m p a n d w a s h - w i p e fl u i d l e v e l s e n s o r .
F2 30 A Locking and deadlocking earth.
F3 5 A Air bags.
F4 10 A Clutch switch, brake dual-function switch, diagnostic connector
, ESP sensor,
electrochromatic mirror.
F5 30 A Front electric windows and sunroof supply.
F6 30 A Rear electric windows supply.
F7 5 A Glove box switch, courtesy lights, map reading lights, courtesy mirrors.
F8 20 A Multifunction display supply, steering wheel control, alarm si
ren, trailer fusebox supply,
PC Com, electric mirror and front and rear electric window controls.
F9 30 A Front and rear lighters (100 W max.).
F10 15 A Additive reservoir control unit supply.
F11 15 A Automatic gearbox control unit, automatic gearbo x positions selection switch, ignition switch.
F12 15 A Trailer fusebox supply, hands-free kit, seats relay, seat memory un
it, rain and brightness
sensor.
F13 5 A Engine fusebox supply.
F14 15 A Parking assistance control unit supply, instrument panel, air co
nditioning, air bags and
pre-tensioners unit.
F15 30 A Locking and deadlocking supply.
F17 40 A H i - F i a m p l i fi e r , h e a t e d m i r r o r s .
Page 126 of 182
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E n g i n e c o m p a r t m e n t f u s e s
F u s e N ° Rating
F u n c t i o n s
F1 20 A Engine management control unit.
F2 15 A Horn.
F3 10 A Rear electric blind.
F4 20 A Headlamp wash.
F5 15 A Fuel pump (except 2 litre HDI 16V), diesel heater (2 litre HD
I 16V), turbocharger and diesel
pre-heat unit (2.7 litre HDI 24V).
F6 10 A Power steering, suspension control unit, automatic gearbox, aut
omatic headlamp
adjustment unit.
F7 10 A ESP control unit.
F8 25 A Starter coil.
F9 10 A Coolant level sensor, passenger compartment heating (HDI), S TOP switch.
F10 30 A Engine management actuators (injectors, ignition coil, solen oid valves, oxygen sensors).
To access the fuses located in the en-
gine compartment, remove the cover
and unclip the fuse box lid.
W h e n y o u h a v e fi n i s h e d , c l o s e t h e l i d
carefully to guarantee the sealing of
t h e f u s e b o x a n d r e fi t t h e c o v e r .
Page 128 of 182
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C H A N G I N G A W I N D S C R E E N
W I P E R B L A D E
Placing the wiper blades in the
maintenance position
Less than one minute after switching
off the ignition, press the windscreen
wiper stalk down once to position the
blades at the top of the windscreen
(maintenance position).
E N E R G Y E C O N O M Y M O D E
After the engine has stopped, certain
functions (windscreen wiper, elec-
tric windows, sunroof, electric seats,
audio equipment, telephone, dipped
headlamps, video, etc.) can only be
used for a limited combined duration,
to prevent discharging of the battery.
Once this period has elapsed, a
switching to economy mode message
appears on the multifunction display
and the active functions are put on
standby.
These functions are reactivated au-
tomatically next time the vehicle is
driven.
In order to exit the economy mode and
resume the use of these functions im-
mediately, the engine must be started
and left to run for a few minutes.
If the engine has been running for at
least 10 minutes, all of the functions
are active for 30 minutes.
If the engine has been running for
less than 10 minutes, this duration
before returning to economy mode is
5 minutes. All of these functions are
available when the engine is
running.
If the telephone is being used
when economy mode starts, it will still
b e p o s s i b l e t o fi n i s h t h e c a l l .
L O A D R E D U C T I O N F U N C T I O N
When driving, certain functions (air con-
ditioning, heated rear screen, heating
system for passenger compartment of
diesel vehicles, etc.) may be switched
off temporarily, depending on the level
of battery charge.
Reactivation of these functions is au-
tomatic, once the battery charge is
s u f fi c i e n t .
Note: at the risk of discharging the
battery, the functions that have been
switched off may be reactivated manually.
Replacing a blade
Lift the arm, then unclip the blade
and remove it.
Fit the new blade and fold down
the arm.
To reposition the blades, switch on the
ignition and operate the windscreen
wiper stalk. A fl a t b a t t e r y p r e v e n t s t h e e n -
gine from starting.
If the doors or boot are opened
several times or if the alarm is
triggered, this may result in activation
of the energy economy mode.
Page 129 of 182
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BATTERY
The battery is located behind the left
boot trim.
TOWING YOUR VEHICLE
Lifting (2 wheels only on the road)
It is preferable to raise the vehicle using
professional lifting equipment.
N e v e r u s e t h e r a d i a t o r c r o s s m e m b e r .
When towing with the engine
switched off, there is no brak-
ing or steering assistance.
S p e c i a l f e a t u r e s o f t h e a u t o m a t i c g e a r b o x
Towing a vehicle with an automatic
gearbox in reverse gear is prohibited
(absence of lubrication).
W i t h o u t l i f t i n g (4 wheels on the road)
You should always use a towbar.
The towing eye is inside the spare
wheel.
When being towed with all
four wheels on the ground, it
is imperative that the following
rules are obeyed:
- selector lever in position N ,
- the vehicle must be towed at a speed of less than 30 mph (50 km/h) over
a maximum distance of 30 miles
(50 km),
- do not add oil to the gearbox.
From the front:
Carefully unclip the bottom of the
cover, using a small screwdriver.
Screw in the towing eye until it
locks.
From the rear:
Carefully unclip the top of the cover
using a small screwdriver.
Screw in the towing eye until it
locks. To disconnect the battery:
pull the handle downwards and
fold back the panel to gain access
to the battery,
disconnect the green terminal (-) of
the battery.
It is advisable to disconnect
the battery if the vehicle is not
to be used for a period of more
than one month.
V e h i c l e s f i t t e d w i t h a m a n u a l g e a r b o x ( D i e s e l v e r s i o n )
O n v e h i c l e s fi t t e d w i t h a m a n u a l g e a r -
box, the gear lever must be in neutral.
Failure to observe this special condi-
tion may result in damage to certain
braking components and the absence
of braking assistance when the engine
is restarted.
Page 130 of 182
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BATTERY
The battery is located behind the left
boot trim.
TOWING YOUR VEHICLE
Lifting (2 wheels only on the road)
It is preferable to raise the vehicle using
professional lifting equipment.
N e v e r u s e t h e r a d i a t o r c r o s s m e m b e r .
When towing with the engine
switched off, there is no brak-
ing or steering assistance.
S p e c i a l f e a t u r e s o f t h e a u t o m a t i c g e a r b o x
Towing a vehicle with an automatic
gearbox in reverse gear is prohibited
(absence of lubrication).
W i t h o u t l i f t i n g (4 wheels on the road)
You should always use a towbar.
The towing eye is inside the spare
wheel.
When being towed with all
four wheels on the ground, it
is imperative that the following
rules are obeyed:
- selector lever in position N ,
- the vehicle must be towed at a speed of less than 30 mph (50 km/h) over
a maximum distance of 30 miles
(50 km),
- do not add oil to the gearbox.
From the front:
Carefully unclip the bottom of the
cover, using a small screwdriver.
Screw in the towing eye until it
locks.
From the rear:
Carefully unclip the top of the cover
using a small screwdriver.
Screw in the towing eye until it
locks. To disconnect the battery:
pull the handle downwards and
fold back the panel to gain access
to the battery,
disconnect the green terminal (-) of
the battery.
It is advisable to disconnect
the battery if the vehicle is not
to be used for a period of more
than one month.
V e h i c l e s f i t t e d w i t h a m a n u a l g e a r b o x ( D i e s e l v e r s i o n )
O n v e h i c l e s fi t t e d w i t h a m a n u a l g e a r -
box, the gear lever must be in neutral.
Failure to observe this special condi-
tion may result in damage to certain
braking components and the absence
of braking assistance when the engine
is restarted.