light PEUGEOT BOXER 2002 Service Manual

16-09-2002
The ASR system optimises drive to prevent the wheels skidding, byacting on the brakes of the drivewheels and on the engine. It alsoallows the directional stability of thevehicle to be improved on accelera-tion.
Operation of the ASR systemWhen this system is opera- ting, this light flashes.
TRACTION CONTROL (ASR) This system is linked with and com-
plements the ABS. Disarming the ASR system In exceptional conditions (starting the vehicle when stuck in mud, on
snow, on unstable ground ... ), it may
prove useful to disarm the ASR sys-tem to allow the wheels to skid andregain grip. ☞
Press switch Ain the centre of
the instrument panel.
The indicator light on the switch and the warning light
come on: the ASR systemwill no longer act on theoperation of the engine orthe brakes. It will come into operation again: ☞
automatically above 30 km/h,
☞ manually when the switch is pressed again.
Operating check When a malfunction of thesystem occurs, the warninglight on the instrument panelcomes on.
Contact a PEUGEOT dealer to havethe system checked.
YOUR BOXER IN DETAIL 133
Normal operation of the ABS may make itself felt by slight vibrationsof the brake pedal. In emergency braking, press very firmly without releasingthe pressure.
The operation of the sys- tem is ensured to theextent to which therecommendations of themanufacturer regarding
the wheels (tyres and wheel rims),the braking components, the elec-tronic components and the assem-bly and repair procedures withinthe PEUGEOT network are obser-ved. After an impact, have the system
checked by a PEUGEOT dealer.
Illumination of this warning light indicates a malfunctionof the electronic brake forcedistribution, which cancause a loss of control of
the vehicle when braking.
Stop immediately.
Contact a Peugeot dealer.

16-09-2002
The ASR system optimises drive to prevent the wheels skidding, byacting on the brakes of the drivewheels and on the engine. It alsoallows the directional stability of thevehicle to be improved on accelera-tion.
Operation of the ASR systemWhen this system is opera- ting, this light flashes.
TRACTION CONTROL (ASR) This system is linked with and com-
plements the ABS. Disarming the ASR system In exceptional conditions (starting the vehicle when stuck in mud, on
snow, on unstable ground ... ), it may
prove useful to disarm the ASR sys-tem to allow the wheels to skid andregain grip. ☞
Press switch Ain the centre of
the instrument panel.
The indicator light on the switch and the warning light
come on: the ASR systemwill no longer act on theoperation of the engine orthe brakes. It will come into operation again: ☞
automatically above 30 km/h,
☞ manually when the switch is pressed again.
Operating check When a malfunction of thesystem occurs, the warninglight on the instrument panelcomes on.
Contact a PEUGEOT dealer to havethe system checked.
YOUR BOXER IN DETAIL 133
Normal operation of the ABS may make itself felt by slight vibrationsof the brake pedal. In emergency braking, press very firmly without releasingthe pressure.
The operation of the sys- tem is ensured to theextent to which therecommendations of themanufacturer regarding
the wheels (tyres and wheel rims),the braking components, the elec-tronic components and the assem-bly and repair procedures withinthe PEUGEOT network are obser-ved. After an impact, have the system
checked by a PEUGEOT dealer.
Illumination of this warning light indicates a malfunctionof the electronic brake forcedistribution, which cancause a loss of control of
the vehicle when braking.
Stop immediately.
Contact a Peugeot dealer.

16-09-2002
YOUR BOXER IN DETAIL
136
The detection system uses an over- taking sensor and is intended for usewhen driving during the day and atnight. It operates when the vehicle speed exceeds approximately 30 km/h. The detection system consists of:
-a
mini-camera Aon the mirror,
-a warning light Band a buzzer on
the driver's side on the door pillar at mirror level. When a vehicle is indicated in thefield of detection of the mini-cameraA
:
- the red warning light Bcomes on,
- a buzzer sounds if the direction indicator is operated by the driver.
The detection system may come into operationwhen turning or in the
third lane on a motorway.
Note: at a speed below 80 km/h,
analysis of the field of detection is directly proportional to the vehicle
speed. Above 80 km/h, analysis ofthe field of detection is at its maxi-mum level. When driving at night, switching on the side lights automatically optimisesthe position of the mini-camera.
OVERTAKING SENSOR

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YOUR BOXER IN DETAIL137
AIR BAGS The air bags have been designed to maximise the safety of the occupantsin the event of serious collisions.They work in conjunction with theforce-limiting seat belts. The electronic detectors register and analyse any abrupt deceleration ofthe vehicle: if the triggering thresholdis reached, the air bags inflate ins-tantly and protect the occupants ofthe vehicle. Immediately after the impact, the air bags deflate rapidly so that they donot hinder the visibility of the occu-pants nor their exit if necessary fromthe vehicle. The air bags are not deployed in the case of collisions which are notserious, for which the seat belt is suf-ficient to ensure maximum protec-
tion. The seriousness of a collisiondepends on the nature of the obs-tacle and the speed of the vehicle atthe moment of the collision. Air bags only operate when the ignition is switched on. Note:
the gas escaping from the air
bags can be a minor irritant. FRONT AIR BAGS These are folded in the centre of the steering wheel for the driver and in
the fascia for the front passenger.
They are deployed simultaneously,except in cases where the passen-ger air bag is disarmed. Front air bag fault
If this warning light comes on on the instrument panel,
contact a PEUGEOT dealerto have the system chec-ked. Disarming the passenger air bag*
To
ensure the safety of your child,
it is essential to disarm the pas- senger air bag when you install arear-facing child seat on the frontpassenger seat. ☞ Remove the ignition key, insert it into the passenger air bag switch1located between the two front
seats and turn it to the "OFF"
position.
☞ The air bag warning light on theinstrument panel is lit throughoutthe disarming process.
* According to destination.

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YOUR BOXER IN DETAIL
138
In the
"OFF" position, the passenger
air bag will not be triggered in the event of an impact. As soon as you remove the rear- facing child seat from the front pas-senger seat, turn the air bag switchto the "ON"position, to arm the air
bag and thus ensure the safety ofyour passenger in an impact. Operating check This is confirmed by the light on the instrument panel. If the passenger air bag is armed (passenger air bag switch in the"ON" position), the indicator light
comes on for six seconds when theignition is switched on.
If the passenger air bag isdisarmed (passenger airbag switch in the "OFF"
position), the indicator lightremains on.
In all cases, if the light flashes,
contact your PEUGEOT dealer. SIDE AIR BAGS* The side air bags are incorporated into the front seat backs on the door side. They are deployed independently of
each other, on whichever side thecollision occurs. Operating check This is confirmed by an indicator light on the instrument panel.
If this indicator light comeson, contact a PEUGEOTdealer to have the systemchecked.
* According to destination.

16-09-2002
YOUR BOXER IN DETAIL
138
In the
"OFF" position, the passenger
air bag will not be triggered in the event of an impact. As soon as you remove the rear- facing child seat from the front pas-senger seat, turn the air bag switchto the "ON"position, to arm the air
bag and thus ensure the safety ofyour passenger in an impact. Operating check This is confirmed by the light on the instrument panel. If the passenger air bag is armed (passenger air bag switch in the"ON" position), the indicator light
comes on for six seconds when theignition is switched on.
If the passenger air bag isdisarmed (passenger airbag switch in the "OFF"
position), the indicator lightremains on.
In all cases, if the light flashes,
contact your PEUGEOT dealer. SIDE AIR BAGS* The side air bags are incorporated into the front seat backs on the door side. They are deployed independently of
each other, on whichever side thecollision occurs. Operating check This is confirmed by an indicator light on the instrument panel.
If this indicator light comeson, contact a PEUGEOTdealer to have the systemchecked.
* According to destination.

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PRACTICAL INFORMATION147
CHANGING A BULB Front lights Removing a headlamp unit: -
Open the bonnet,
- Unscrew the bolts Afrom the grille
to gain access to the unit 1,
- Unscrew the nuts Busing a wren-
ch and pull the unit 1outwards,
- Unclip the two strips C,
- Unclip the rubber protector D,
- Disconnect the connector. Note: handle the bulbs with a dry
cloth. 1 - Dipped beam headlamps
(H7-60W),
☞ Press and release the spring G,
☞ Extract the bulb holder Hto chan-
ge the bulb.
2 - Main beam headlamps (H1-60W),
☞ Press and release the spring E,
☞ Extract the bulb holder F to chan- ge the bulb.
3 - Front fog lamps (H1-60 W). ☞ Contact a PEUGEOT dealer.When fitting the new bulb, ensure that the direction notches are posi-tioned correctly and the securing clip
is fixed properly. Carry out the operations in the reverse order to refit. The headlamp units are fitted with polycarbonate glass with a protecti-ve coating. Do not clean them with
a dry or abrasive cloth, nor with adetergent or solvent product. Use
a sponge and soapy water.

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Direction indicator side repeaters (W 5W). ☞Push the repeater rearwards and
release the assembly,
☞ Pull the bulb holder to gain accessto the bulb,
☞ Change the bulb.
PRACTICAL INFORMATION
148
4 -
Direction indicators (P 21 W) and side lights (R 5 W).
☞ Remove the protective casing Bby pressing the two springs A.
☞ Turn the bulb holder Da quarter turn and remove it.
☞ Change the bulb (P 21 W).
☞ Pull the bulb holder C, remove the bulb (R 5 W) and change it,
☞ Carry out the operations in the reverse order to refit.
Note: in certain climatic conditions (low temperature, humidity), condensation
inside the headlamp glass is normal; it disappears a few minutes after the
lights are switched on.

16-09-2002
Rear lights
1 - Brake lights (P 21 W).
2 - Reversing lights (P 21 W).
3 - Direction indicators (PY 21 W).
4 - Fog lamps / Side lights
(P 21/4 W). ☞
Unscrew the two bolts Aand
release the unit,
☞ Disconnect the connector B,
☞ Unscrew the two bolts Cat the
rear of the unit,
☞ Change the faulty bulb.
PRACTICAL INFORMATION 149
Number plate lights (C 5 W) ☞ Insert a thin screwdriver into one of the external holes of the lens.
☞ Push it outwards to unclip it.
☞ Remove the lens.
☞ Unscrew the bolt and release theassembly towards the right to
extract the bulb holder.
☞ Change the faulty bulb.
Chassis cab lights (W 5 W) ☞Unscrew the four bolts to gain access to the bulbs.
Third brake light (W 5 W) ☞
Unscrew the 2 fixing screws.
☞ Release the lamp unit by pushing it outwards.
☞ Disconnect the connector.
☞ Squeeze the two tabs to release
the bulb holder.
☞ Change the faulty bulb.
☞ When refitting, ensure that thelamp unit seal has been put back
in place correctly.

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PRACTICAL INFORMATION151
Fuse no. Rating
Functions
12 5 A Front and rear right side lights.
13 5 A Front and rear left side lights.
24 5 A Number plate and trailer lights - Side lights warning light - Lights stalk.
25 7,5 A Audio equipment.
26 7,5 A Brake lights.
27 7,5 A Electric mirrors - Cruise control - Telephone - Chronotachograph -
Remote control - Alarm.
31 10 A Reversing lights - Front fog lamps relay - Air conditioning relay - Heated mirrors relay -Heated rear screen relay - 12 volt socket.
32 15 A Audio equipment.
33 7,5 A Rear fog lamp.
35 7,5 A ABI - Electric window controls.
36 - Not used.
37 10 A Instrument panel.
39 10 A Interior lighting - EOBD diagnostic socket.
42 7,5 A ABS.
43 20 A Wash-wipe pump.
44 15 A Lighter.
46 - Not used.
49 20 A Headlamp wash pump.
50 7,5 A Air bags.
51 10 A PCS (Minibus).
52 20 A Front power socket.
53 10 A Direction indicators- Hazard lights - Instrument panel.
55 30 A Passenger compartment electric ventilator - Webasto unit - Heating/air conditioning ventila-
tion - Webasto heating ventilation - Webasto supply.
62 - Not used.
Left-hand fuse box