check engine light PEUGEOT BOXER 2003 Owners Manual

05-05-2003
PEUGEOT SERVICING Your vehicle benefits from extended service intervals.
Â¥ For petrol engines: every 20,000 miles (30,000 km) or every two years.
Â¥ For dual-fuel Petrol or LPG*/UNG** engines: every 20,000 miles (30,000 km) or every two years. W arning, LPG/UNG checks every 10,000 miles (15,000 km) or every year.
Â¥ For direct injection diesel engines: every 12,000 miles (20,000 km) or every two years.
The extension of the service intervals means that the engine oil level must bechecked regularly: topping up of the oil between oil changes is normal. This is why the PEUGEOT network is offering you an intermediate service between regular services.
The date of this visit is not shown by the service indicator. It is to be carriedout at least every 10,000 miles (15,000 km) for petrol engines and dual-fuelpetrol or LPG/UNG engines; every 6,000 miles (10,000 km) for direct injectiondiesel engines. A Peugeot dealer will carry out a quick check and top up the levels if
necessary (oil, coolant, windscreen wash up to 2 litres).If the oil level is too low there is a risk of serious damage to the engine : check the engine oil level at least every 2,000 to 3,000 miles (3 000 to 5 000 km),depending on the conditions of use. This extended servicing has been made possible by modifications to our vehicles and to the lubricants:
THUS IT IS ESSENTIAL TO ONLY USE ENGINE LUBRICANTS THAT ARE
SUITABLE AND RECOMMENDED BY THE MANUFACTURER. * Liquid Petroleum Gas. ** Urban Natural Gas.
PEUGEOT SERVICING
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SERVICE INDICATOR This informs you of the distance remaining to the service in conformi-ty with the manufacturer's servicingschedule. Operation For a few seconds after the ignition has been switched on, the spannersymbolising a service lights up; thedisplay for the total distance recordertells you the distance remaining befo-re your next service.The values displayed by the serviceindicator before the next service arethe following: 20 000 km, 2 000 km,200 km, 100 km and 50 km. Example:2 000 km remain before
the next service is due. When the ignition is switched on and for a fewseconds, the display shows:

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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceABCIntermediate
DRAIN/REFILL- Engine oil - Bleed fuel filter (diesel) - Oil filter - Fuel filter* (petrol)REPLACE- Fuel filter element (diesel)- Air filter element- Spark plugs (petrol)- Engine oil (check + top-up) - Manual gearbox oil (check + top-up) - Battery (check + top-up) if cap is removable LEVEL- Screen wash (check + top-up)- Coolant (check + top-up) - Brake fluid (check + top-up) - Power steering fluid (check + top up according to specification) - Operation of lights and indicators - Condition of glass, headlamp and light lenses and mirrors - Horn - Windscreen washer jets - Condition of wiper blades - Condition and tension of the ancillary drive belts - Handbrake and clutch - Condition of hydraulic circuits (hoses and covers) CHECK- Condition of rubber boots and gaiters - Brake pads - Play in hubs, link rods, ball joints, flexible mountings- Shock absorbers- Rear drum brake lining wear- Condition and pressure of tyres (including spare wheel) - Emission control check as per current legislation (petrol) - Smoke opacity (diesel) - Passenger compartment filter (according to specification) - Visual check of the whole vehicle
SERVICE*- Courtesy vehicle
ROAD TEST

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Water in diesel filter warning light
This comes on for a few seconds when the ignition is switched on. Illumination of this warning light indicates that there is water in the die-
sel filter.
There is a risk of damage to the injection system.
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS 31
Passenger air bag disarmed warning light This comes on for a few seconds when the ignition is switched on. If the passenger air bag is disarmed, the warning light comes on when the ignition is switched on and stays on.
In all cases, if the warning light flashes, contact a PEUGEOT dealer.
Low fuel level warning light The warning light comes on for a few seconds when the ignition is swit- ched on.Illumination of this warning light while the engine is running indicates
that the fuel level is low.When the warning comes on, you have at least 8 litres of fuelleft.
Air bag warning light The warning light comes on for a few seconds when the ignition is swit- ched on.Illumination of this warning light while the engine is running indicates:
- a front air bag fault, or- a side air bag fault.
Contact a PEUGEOT dealer.
Front brake pad wear warning light Lighting of this warning light while the engine is running
and the vehicle is moving and whenyou press the brake pedal indicatesextreme wear of the front brakepads.
Contact a PEUGEOT dealer as soon as possible.
Electronic immobiliser key warning light This comes on for a few seconds when the ignition
is switched on. Flashing of this warning light, after the ignition has been switched on,
indicates an operating anomaly. If this warning light comes on (per- manently) after the ignition is swit-ched on, check the identification of
the key.
Contact a PEUGEOT dealer as soon as possible.

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Programming the remote control ☞ Switch off the ignition.
☞ Switch the ignition on again.
☞ Immediately press button A.
☞ Switch off the ignition and remo- ve the remote control key from
the ignition lock. The remotecontrol is now working again.
Confidential card The confidential card is necessary for any work carried out by a
PEUGEOT dealer on the system. It contains:
-a five digit identification code 1
necessary for the emergency star- ting procedure,
- a code 2for reproduction of your
keys by a PEUGEOT dealer.
These codes are hidden by a film,which should be removed only if
necessary. Keep your card in a safe place, never inside the vehicle.
Key in ignition A buzzer sounds on opening the dri-
ver's door, if the key has been left in the ignition. Changing the battery of the remote control If the indicator light on the key lights only once, or does not light at allwhen the button is pressed, change
the battery.
To
do this, unclip the casing using a
coin at the ring (CR2032/3 volt battery).If the remote control does not work after the battery has been changed,reinitialise the remote control.
ELECTRONIC ENGINE IMMOBILISER This locks the engine control system as soon as the ignition has been
switched off and therefore preventsstarting of the vehicle by anyone
who does not have the key. The ignition key has an electronic chip which has a special code.When the ignition is switched on, thecode must be recognised for startingto be possible. If the system does not function
correctly, the electronic immobiliser
key indicator light, situated on theinstrument panel, flashes rapidlywhen the ignition is switched on(2nd notch). In this case your vehicle will not start.
Contact a PEUGEOT dealer as soon as possible. If the electronic immobiliser key indi- cator light comes on continuously
after switching on the ignition (2ndnotch), check the identification of
your key. It may also indicate an
operating anomaly.
Contact a PEUGEOT dealer as soon as possible.
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YOUR BOXER IN DETAIL107
Programming the remote control ☞ Switch off the ignition.
☞ Switch the ignition on again.
☞ Immediately press button A.
☞ Switch off the ignition and remo- ve the remote control key from
the ignition lock. The remotecontrol is now working again.
Confidential card The confidential card is necessary for any work carried out by a
PEUGEOT dealer on the system. It contains:
-a five digit identification code 1
necessary for the emergency star- ting procedure,
- a code 2for reproduction of your
keys by a PEUGEOT dealer.
These codes are hidden by a film,which should be removed only if
necessary. Keep your card in a safe place, never inside the vehicle.
Key in ignition A buzzer sounds on opening the dri-
ver's door, if the key has been left in the ignition. Changing the battery of the remote control If the indicator light on the key lights only once, or does not light at allwhen the button is pressed, change
the battery.
To
do this, unclip the casing using a
coin at the ring (CR2032/3 volt battery).If the remote control does not work after the battery has been changed,reinitialise the remote control.
ELECTRONIC ENGINE IMMOBILISER This locks the engine control system as soon as the ignition has been
switched off and therefore preventsstarting of the vehicle by anyone
who does not have the key. The ignition key has an electronic chip which has a special code.When the ignition is switched on, thecode must be recognised for startingto be possible. If the system does not function
correctly, the electronic immobiliser
key indicator light, situated on theinstrument panel, flashes rapidlywhen the ignition is switched on(2nd notch). In this case your vehicle will not start.
Contact a PEUGEOT dealer as soon as possible. If the electronic immobiliser key indi- cator light comes on continuously
after switching on the ignition (2ndnotch), check the identification of
your key. It may also indicate an
operating anomaly.
Contact a PEUGEOT dealer as soon as possible.
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OPENING THE BONNET From inside: pull the handle on the
right-hand side under the fascia. From outside: lift the catch Aand
raise the bonnet. Bonnet strut Secure the strut to hold the bonnet open. Before closing the bonnet, replace the strut in its housing.
To
close
Lower the bonnet and release it at the end of its travel. Check that thebonnet is properly locked. FILLING WITH FUEL Low fuel level
When the minimum fuel level in the tank is reached, thiswarning light comes on. You have approximately 8
litres of fuel left.
The engine must be switched off when filling with fuel. ☞
Open the fuel filler flap by pres-sing the front of it.
☞ Insert the key then turn it to theleft.
☞ Remove the cap and hang it onthe hook located on the inside ofthe flap.
An indication on the cap reminds youwhich type of fuel to use. When you fill your tank, do not conti-
nue after the third cut-off of the
pump. This could cause your vehicleto malfunction. The capacity of the tank is approximately 70 litres. ☞ After filling the tank, lock the cap and close the fuel filler flap.
The key cannot be removed from thelock until the cap has been replacedon the fuel tank.
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The ASR system optimises drive to prevent the wheels skidding, byacting on the brakes of the drivewheels and on the engine. It alsoallows the directional stability of thevehicle to be improved on accelera-tion.
Operation of the ASR systemWhen this system is opera- ting, this light flashes.
TRACTION CONTROL (ASR) This system is linked with and com-
plements the ABS. Disarming the ASR system In exceptional conditions (starting the vehicle when stuck in mud, on
snow, on unstable ground ... ), it may
prove useful to disarm the ASR sys-tem to allow the wheels to skid andregain grip. ☞
Press switch Ain the centre of
the fascia panel.
The indicator light on the switch and the warning light
come on: the ASR systemwill no longer act on theoperation of the engine orthe brakes. It will come into operation again: ☞
automatically above 20 mph (30 km/h),
☞ manually when the switch ispressed again.
Operating check When a malfunction of thesystem occurs, the warninglight on the instrument panelcomes on.
Contact a PEUGEOT dealer to havethe system checked.
YOUR BOXER IN DETAIL 125
Normal operation of the ABS may make itself felt by slight vibrationsof the brake pedal. In emergency braking, press very firmly without releasingthe pressure.
The operation of the sys- tem is ensured to theextent to which therecommendations of themanufacturer regarding
the wheels (tyres and wheel rims),the braking components, the elec-tronic components and the assem-bly and repair procedures withinthe PEUGEOT network are obser-ved. After an impact, have the system
checked by a PEUGEOT dealer.
Illumination of this warning light indicates a malfunctionof the electronic brake forcedistribution, which cancause a loss of control of
the vehicle when braking.
Stop immediately.
Contact a Peugeot dealer.

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The ASR system optimises drive to prevent the wheels skidding, byacting on the brakes of the drivewheels and on the engine. It alsoallows the directional stability of thevehicle to be improved on accelera-tion.
Operation of the ASR systemWhen this system is opera- ting, this light flashes.
TRACTION CONTROL (ASR) This system is linked with and com-
plements the ABS. Disarming the ASR system In exceptional conditions (starting the vehicle when stuck in mud, on
snow, on unstable ground ... ), it may
prove useful to disarm the ASR sys-tem to allow the wheels to skid andregain grip. ☞
Press switch Ain the centre of
the fascia panel.
The indicator light on the switch and the warning light
come on: the ASR systemwill no longer act on theoperation of the engine orthe brakes. It will come into operation again: ☞
automatically above 20 mph (30 km/h),
☞ manually when the switch ispressed again.
Operating check When a malfunction of thesystem occurs, the warninglight on the instrument panelcomes on.
Contact a PEUGEOT dealer to havethe system checked.
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Normal operation of the ABS may make itself felt by slight vibrationsof the brake pedal. In emergency braking, press very firmly without releasingthe pressure.
The operation of the sys- tem is ensured to theextent to which therecommendations of themanufacturer regarding
the wheels (tyres and wheel rims),the braking components, the elec-tronic components and the assem-bly and repair procedures withinthe PEUGEOT network are obser-ved. After an impact, have the system
checked by a PEUGEOT dealer.
Illumination of this warning light indicates a malfunctionof the electronic brake forcedistribution, which cancause a loss of control of
the vehicle when braking.
Stop immediately.
Contact a Peugeot dealer.

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PRACTICAL INFORMATION
146
BATTERY
To
charge the battery using a battery charger:
- Disconnect the battery,
- Follow the instructions for use given by the battery charger manufacturer,
- Reconnect starting with the negative (-) terminal,
- Check that the terminals and connectors are clean. If they are covered with sul- phate (white or greenish deposit), disconnect them and clean them.
To start the vehicle from another battery:
- Connect the red cable to the positive (+) terminals of the two batteries,
- Connect one end of the green or black cable to the negative (-) terminal of the
slave battery,
- Connect the other end of the green or black cable to an earth point on the bro-
ken down vehicle as far as possible from the battery.
Operate the starter, let the engine run. W ait for the engine to return to idle, then disconnect the cables.
- Never disconnect a ter-
minal when the engine is running.
- Never charge a battery without first disconnecting the terminals.
- After every disconnection of the
battery, switch on the ignitionand wait 1 minute before startingto allow the electronic systems tobe initialised. If slight difficultiesare experienced after this, please
contact a PEUGEOT dealer.
It is advisable to disconnect the battery if the vehicle is not to be used for a period of more than one month.

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TOWING A TRAILER,
CARAVAN, BOAT etc.
Only use original PEUGEOT tow bars that have been tested andapproved from the design stage of
your vehicle. The tow bar must be
fitted by a PEUGEOT dealer. Y our vehicle is primarily designed for
transporting people and luggage but it may also be used for towing a
trailer. Driving with a trailer subjects the towing vehicle to more significantstress and its driver must be particu-larly careful. Air density decreases with altitude, thus reducing engine performance.Above 1000 metres, the maximumtowing load must be reduced by 10%and so on for every 1000 metres ofaltitude. Driving advice Distribution of loads :
Distribute the
load in the trailer so that the heaviest items are as close as possible to theaxle and the nose weight approachesthe maximum permitted without excee-ding it. Cooling : Towing a trailer on a slope
increases the temperature of the coolant. As the fan is electrically controlled, its cooling capacity is not dependenton the engine speed.
On the contrary, use a high gear to lower the engine speed and reduceyour speed. The maximum towing load on a long slope depends on the gradient andthe outside temperature. In all cases, pay attention to the coolant temperature. If the warning light comes on, stop
the vehicle and switch off the engineas soon as possible. T
yres : Check the tyre pressures
of the towing vehicle and of the
trailer, observing the recommendedpressures. Braking : Towing increases the
braking distance. Lights : Check the electrical
signalling on the trailer.Side wind : Take into acount the
increased sensitivity to side wind.
PRACTICAL INFORMATION 149