headlamp Peugeot Boxer 2008 User Guide

123
7
CHECKS
Cooling system
Only use the fluid recommended by the
manufacturer. Otherwise, you risk seriously
damaging your engine. When the engine
is warm, the temperature of the coolant is
controlled by the engine fan. As this fan can
operate with the ignition key removed and
because the cooling system is pressurised,
wait for at least one hour after the engine
has stopped before carrying out any work.
Slacken the cap by 1/4 of a turn to release
the pressure to prevent any risk of scalding.
When the pressure has dropped, remove the
cap and top up the level with coolant.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a PEUGEOT dealer as soon as possible.
Power steering fluid level
The vehicle must be parked on level ground with
the engine cold. Unscrew the cap integrated with
the gauge and check the level which must be
between the MIN and MAX marks.
Used oil
Avoid prolonged contact of used oil with the
skin.
Brake fluid is harmful to health and very
corrosive.
Do not dispose of used oil, brake fluid or
coolant into drains or into the ground but
into the containers dedicated to this use at
PEUGEOT dealerships.
Topping up
The level must be between the MIN and
MAX marks on the expansion bottle. If
more than 1 litre of fluid is required to top
up the level, have the system checked by a
PEUGEOT dealer.
Windscreen wash and headlamp
wash level
For best quality cleaning and to prevent
freezing, this fluid must not be topped up or
replaced with water.
Capacity of the reservoir: approximately
5.5 litres. Levels

4
2
1
3
135
TROUBLESHOOTING
8
FRONT LIGHTS
Open the bonnet. To access the bulbs, reach
behind the headlamp unit.
Carry out the operations in reverse order to
refit each bulb.1 - Dipped headlamp
Type D,
H7 - 55 W
- Remove the cover by turning it anticlockwise.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the grooves on the light. 3 - Main beam headlamp
Type E,
H1 - 55 W
- Remove the cover by turning it anticlockwise.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the groove on the light.
2 - Side light
Type A, W 5 W - 5 W
- Remove the cover by turning it anticlockwise.
- Remove the bulb holder itted by pressure.
- Change the bulb. 4 - Direction indicators
Type B,
PY 21 W - 21 W
- Turn the bulb holder a quarter turn anticlockwise. Changing a bulb

136
- Remove the bulb by pressing it lightly while turning it anticlockwise.
- Change the bulb.
DIRECTION INDICATOR SIDE
REPEATER
Type A, W 16 WF - 16 W
- Move the mirror glass to access the screws.
- Unscrew the two screws using the screwdriver supplied.
- Pull the bulb holder to release it from the dog points.
- Pull the bulb then change it. Front/Rear
5 - Fog lamps
Type D,
H1 - 55 W
- Turn the steering fully to the left.
- Unscrew the screw located in the wheel arch then open the flap.
- Remove the cover.
- Disconnect the electrical connector.
- Release the retaining spring by pressing on the two clips.
- Change the bulb taking care to align the metal part with the grooves on the light.
Halogen bulbs must be changed after
the headlamp has been off for several
minutes (risk of serious burns). Do not touch
the bulb directly with your fingers, use lint-
free cloths.
When each operation has been completed,
check the operation of the lights.
When using a high pressure washer
on stubborn dirt, do not persist on the
headlamps, the lights and their periphery to
avoid damaging their varnish and seal.
COURTESY LIGHTS
Type C, 12 V 10 W - 10 W
- Press the points, indicated by the arrows, then remove the courtesy light.
- Open the protective flap.
- Change the bulb moving aside the two contacts.
- Ensure that the new bulbs are secured correctly between the two contacts.
- Close the protective flap.
- Fix the courtesy light in its housing and ensure that it is secured correctly.
Changing a bulb

139
TROUBLESHOOTING
8
PASSENGER'S SIDE FASCIA PANEL FUSES
- Remove the bolts and tilt the box to access the fuses.
Fuses A (amps) Allocation
12 7.5 Right-hand dipped headlamp
13 7.5 Left-hand dipped headlamp - Headlamp height adjuste r
31 7.5 Relay supply
32 10 Minibus interior lighting - Hazard warning lights
33 15 Rear 12 V socket
34 - Not used
35 7.5 Reversing lights - Water in diesel sensor
36 20 Door locking/unlocking unit
37 10 Brake lights switch - Third brake light - Instrumen t panel
38 10 Interior relays
39 10 Audio equipment - Diagnostics socket - Alarm siren - Programmable additional heating controls
40 15 De-icing: rear screen (left-hand side), mirror (pas senger side)
41 15 De-icing: rear screen (right-hand side), mirror (dr iver's side)
42 7.5 ABS control unit and sensor - ESP sensor - Brake li ghts switch
43 30 Windscreen wiper motor
44 20 Lighter - Front 12 V socket
45 7.5 Electric window and mirror switches (driver's side) - Passenger electric window
46 - Not used
47 20 Driver's electric window motor
48 20 Passenger electric window motor
49 7.5 Rain/brightness sensor - Audio equipment - Driver's electric window motor - Alarm - Instrument panel controls
50 7.5 Air bags and pre-tensioners unit
51 7.5 Chronotachograph - Cruise control - Air conditionin g controls
52 7.5 Passenger compartment relays
53 7.5 Instrument panel - Rear fog lamps Changing a fuse

141
TROUBLESHOOTING
8
FUSES IN THE ENGINE
- Remove the nuts and tilt the box to access the fuses. Fuses A (amps) Allocation
1 40 ABS/ESP pump supply
2 50 Diesel pre-heat unit
3 30 Ignition switch
4 20 Programmable additional heating burner
5 20 Programmable additional heating controls relay
6 40/60 Fan assembly (high speed)
7 40/50 Fan assembly (low speed)
8 40 Air conditioning
9 20 Windscreen wash pump
10 15 Horn
11 7.5 Diesel pre-heat unit and relay
14 7.5 Right-hand main beam headlamp
15 7.5 Left-hand main beam headlamp
16 7.5 Engine control unit
17 10 Engine control unit
18 7.5 Engine control unit
19 7.5 Air conditioning compressor
20 30 Headlamp wash pump
21 15 Fuel pump supply
22 20 Engine control unit
23 30 ABS/ESP solenoid valves supply
24 - Not used
30 15 Front fog lamps Changing a fuse

142
CHANGING A WIPER BLADE
The sills, located in the lower front panel,
enable you to access the blades and the
wash-wipe nozzles.Changing a front wiper blade
Lift the wiper arm.
Unclip the blade by pressing the button and
remove it by pulling it outwards.
Fit the new blade and ensure that it is
secured correctly.
Push back the wiper arm.
Changing the rear wiper blade
Lift the wiper arm, then unclip the blade and
remove it.
Fit the new blade and push back the wiper arm.
To return the windscreen wipers to their
normal position, switch on the ignition
and operate the wipers stalk. Check that the wash-wipe or headlamp wash
nozzles are not blocked.
Changing a wiper blade