engine Peugeot Boxer 2010 Owner's Guide

Checks
CHECKS
Air filter and passenger compartment filter
A clogged passenger compartment filter
may reduce the performance of the
air conditioning system and generate
undesirable odours. The replacement
intervals for these components are indicated
in the servicing booklet.
Depending on the environment (dusty
atmosphere...) and the use of the vehicle
(urban driving...), change them twice as
often if necessary, refer to the "Under the
bonnet" section of chapter 7.
Manual gearbox
Have the level checked in accordance with
the manufacturer's servicing schedule. To check the main levels and certain
components, in accordance with the
manufacturer's servicing schedule, refer to
the pages of the servicing booklet which
correspond to your vehicle's engine.
Only use products recommended by
PEUGEOT or products of equivalent quality
and specification.
In order to optimise the operation of units as
important as the braking system, PEUGEOT
selects and offers specific products.
In order to avoid damaging the electrical
units, high pressure washing to clean the
engine compartment is strictly prohibited.
Parking brake
Where the parking brake travel is too great
or there is a reduction in the performance
of the system, the parking brake should be
adjusted, even between services.
Have the system checked by a PEUGEOT
dealer.
Bleeding the water contained in the Diesel filter
If this warning lamp comes on,
bleed the filter, otherwise bleed
regularly each time the engine oil
is changed.
To drain the water out, unscrew the bleed
screw or the water in Diesel sensor, located
at the base of the filter. Leave open until
all of the water has been drained out. Then
tighten the bleed screw or the water sensor.
HDi engines use advanced technology. All
work requires a special qualification which is
guaranteed by a PEUGEOT dealer.
Battery
At the start of winter, have your battery
checked by a PEUGEOT dealer.
Brake pads
Brake pad wear depends on the style of
driving, in particular for vehicles which are
used in town, over short distances. It may
be necessary to check the thickness of the
pads, even between services.
Unless there is a leak on the system, a drop
in the brake fluid level indicates that the
brake pads are worn.
Brake disc/drum wear status
For any information relating to checking
the brake disc/drum wear status, contact a
PEUGEOT dealer.
Oil filter
Change the filter regularly, in accordance
with the servicing schedule.

130
Fuel
Low fuel level
When the fuel tank level E
(Empty) is reached, this warning
lamp comes on. At this moment,
you have enough fuel left to
drive approximately 30 miles (50 km) ,
depending on the driving conditions, the
engine and the profile of the road. Fill up
without delay to avoid running out of fuel. The fuel tank must be filled
with the engine
off.
- Open the fuel filler flap.
- Support the cap with one hand.
- With the other hand, insert the key, then turn it anticlockwise.
- Remove the cap and hook it onto the clip located on the inside of the flap.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
When filling the fuel tank, do not continue
after the 3rd cut-off of the nozzle. This could
cause malfunctions.
The capacity of the fuel tank is
approximately 90 litres.
- After filling the fuel tank, lock the cap and close the flap.
FUEL SYSTEM CUT-OFF
In the event of a serious collision, a device
automatically cuts off the fuel supply to the
engine and the vehicle’s electrical supply.
FILLING WITH FUEL
Fuel tanks of different capacities,
60 and 125 litres, may be fitted. Check that there is no smell or leak of fuel
outside the vehicle.
Restore the supply by pressing:
- the first button,
located below the steering wheel.
- the second button, located in the
battery compartment, under the front
passenger ’s floor.
In low temperatures
In mountainous and/or cold areas, it is
advisable to use a "winter" type fuel suited
to low or minus temperatures.

131
Battery
QUICK HELP
8

A. Positive metal point on your vehicle

B. Slave battery

C. Earth on your vehicle
Charging the battery using a charger
- disconnect the battery located in the
front left floor,
- follow the instructions for use given by the battery charger manufacturer,
- reconnect starting with the negative (-) terminal,
- check that the terminals and connectors are clean. If they are covered with
sulphate (white or greenish deposit),
disconnect them and clean them. The charging operation must be carried
out in a ventilated area away from naked
flames or any possible sources of sparks to
eliminate the risk of explosion and fire.
Do not attempt to charge a frozen battery: it
must first be thawed to eliminate the risks of
explosion. If the battery has frozen, before
charging it have it checked by a specialist
who will check that the internal components
have not been damaged and that the
container is not cracked, which could mean
that there is a risk of a leak of toxic and
corrosive acid.
BATTERY
Starting from another battery
- connect the red cable to the metal
point A then to the positive (+) terminal
of the slave battery B ,
- connect one end of the green or black cable to the negative (-) terminal of the
slave battery B ,
- connect the other end of the green or black cable to the earth point C on your
vehicle,
- operate the starter, let the engine run,
- wait for the engine to return to idle, then disconnect the cables.

132
Battery
The batteries contain harmful
substances such as sulphuric acid and
lead. They must be discarded in accordance
with the provisions of the law and must not,
in any circumstances, be discarded with
household waste.
Take used batteries to a special collection
point. It is advisable to disconnect the
negative (-) terminal of the battery if the
vehicle is not to be used for a period of
more than one month.
Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
Close the windows and doors before
disconnecting the battery.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If slight difficulties
are experienced after this, please contact a
PEUGEOT dealer. If the battery has been disconnected
for some time, it may be necessary to
reinitialise the following functions:
- the display parameters (date, time,
language, distance unit and
temperature unit),
- the radio stations,
- the central locking.
Some settings are cleared and must be
reprogrammed, consult a PEUGEOT.
If your vehicle is fitted with a tachograph or
an alarm, disconnection of the negative (-)
terminal of the battery (located under the
floor on the left-hand side, in the cab) is
recommended if the vehicle is not to be used
for a period of more than 5 days.

142
Changing a fuse
The three fuseboxes are placed in the dashbard
on the passenger’s side, in the driver’s door pillar
and in the engine compartment.
The pliers are secured to the fusebox on the
driver ’s side.
Removing and fitting a fuse
Before changing a fuse, the cause of the
fault must be found and rectified. The fuse
numbers are indicated on the fuse box.
- Use the pliers.
Always replace a faulty fuse with a fuse
of the same rating.
No responsibility can be accepted for
expenses incurred by repairs to your vehicle
or for any malfunctions resulting from the
installation of additional accessories which
are not supplied or recommended by the
manufacturer and which are not installed in
accordance with its instructions, in particular
when the combined consumption of all of
the additional equipment connected exceeds
10 milliamperes.

Correct Incorrect

QUICK HELP
8
Changing a fuse
FUSES IN THE ENGINE COMPARTMENT
- Remove the nuts and tilt the box to access the fuses.
Fuses A (amps) Allocation

1 40 ABS/ESP pump supply

2 50 Diesel pre-heater unit

3 30 Ignition switch

4 20 Programmable additional heating burner

5 20 Programmable additional heating controls relay

6 40/60 Fan assembly (high speed)

7 40/50 Fan assembly (low speed)

8 40 Air conditioning

9 20 Windscreen wash pump

10 15 Horn

11 7.5 Diesel pre-heater unit and relay

14 7.5 Right-hand main beam headlamp

15 7.5 Left-hand main beam headlamp

16 7.5 Engine control unit

17 10 Engine control unit

18 7.5 Engine control unit

19 7.5 Air conditioning compressor

20 30 Headlamp wash pump

21 15 Fuel pump supply

22 20 Engine control unit

23 30 ABS/ESP electrovalves supply

24 - Not used

30 15 Front foglamps

QUICK HELP
8
Having your vehicle towed
BEING TOWED
Without lifting (four wheels on the ground)
You must always use a towing bar.
From the rear
Hook the bar onto the rigid eye located
under the bumper.
From the front
The removable towing eye is located in the
box under the front passenger seat.
Unclip the cover using a flat tool.
Screw the removable towing eye in fully.
Place the gear lever in neutral. Failure to
observe this special condition may result in
damage to certain braking components and
the absence of braking assistance when the
engine is re-started.
With lifting (2 wheels only on the ground)
It is preferable to lift the vehicle using
professional lifting equipment. When being towed with the engine
off, there is no braking or steering
assistance.

149
9
TECHNICAL DATA
Environment
ENVIRONMENT
With you, PEUGEOT acts to protect the
environment.
On the www.peugeot.com site, you are
invited to consult, PEUGEOT's clean HDi Diesel engines
(Common Rail diesel direct injection)
have the characteristic of offering low
consumption and minimising emissions of
CO
2. In addition to this contribution, these
engines provide a highly acclaimed level of
driving pleasure. - observe the service intervals;
we recommend that services are carried
out by a PEUGEOT dealer, authorised to
collect used batteries and fluids,
- in order to preserve the reliability of the engine and emission control system, do
not use engine oil additives.
select the "ENVIRONNEMENT"
tab and then specifically "OPÉRATION
CARBONE to discover "LA PEPINIERE".
select the "ENVIRONMENT"
tab and then specifically "OPERATION
CARBON" to discover "THE NURSERY". As the driver, you also can contribute to
protecting the environment by following
certain rules:
- adopt a preventive style of driving,
without frequent and sharp acceleration, Refer to the starting and stopping
"good practice" advice in this handbook
at the end of chapter 2.

157
9
TECHNICAL DATA
Diesel engines

ENGINES
and gearboxes - Diesel

2.2 HDi 100 2.2 HDi 120 3 HDi 160

Gearbox Manual Manual
Gears 5 6 6
Power (hp) 100 120 156
EU standard maximum power (kW) 74 88 115
Cubic capacity (cc) 2 198 2 198 2 999
Bore x stroke (mm) 86 x 94.6 86 x 94.6 95.8 x 104
Max power engine speed (rpm) 2 900 3 500 3 500
EU standard max torque (daNm) 25 32 40
Max torque engine speed (rpm) 1 500 2 000 1 700
Fuel Diesel Diesel Diesel
Catalytic converter Yes Yes Yes
Engine oil capacity (in litres) 6.4 6.4 -

158
Diesel engines

Fuel consumption in litres per 100 km (miles per ga llon)
Body type GVW Engine Urban cycle Extr a-urban cycle Combined cycle
CO
2 emissions (g/km)
Chassis L1 330, 333, 335
HDi 100 8.9 (31.7) 7.3 (38.7) 7.9 (35.8)
208
HDi 120 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 232
HDi 160 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 233
L2 333 and 335 HDi 100 8.9 (31.7) 7.3 (38.7) 7.9 (35.8)
208
HDi 120 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 232
HDi 160 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 233
435 HDi 120 10.7 (26.4) 8.2 (34.4) 9.1 (31.0)
240
HDi 160 10.7(26.4) 8.0 (35.3) 9.0 (31.0) 213
L2S 330 and 335 HDi 100 9.2 (30.7) 7.5 (37.7) 8.1 (34.9)
214
HDi 120 10.7 (26.4) 8.2 (34.4) 9.1 (31.0) 240
HDi 160 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 233
L3 333 and 335
HDi 100 9.2 (30.7) 7.5 (37.7) 8.1 (32.1)
214
HDi 120 10.7 (26.4) 8.2 (34.4) 9.1 (31.0) 240
HDi 160 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 233
435 HDi 120 10.7 (26.4) 8.2 (34.4) 9.1 (31.0)
240
HDi 160 11.0 (25.7) 8.3 (34.0) 9.3 (30.4) 246
440 HDi 120 10.8 (26.2) 8.4 (33.6) 9.3 (30.4)
246
HDi 160 11.0 (25.7) 8.3 (34.0) 9.3 (30.4) 246
L4 335
HDi 100 9.2 (30.7) 7.5 (37.7) 8.1 (34.9)
214
HDi 120 10.7 (26.4) 8.2 (34.4) 9.1 (31.0) 240
HDi 160 10.4 (27.2) 7.9 (35.8) 8.8 (32.1) 233
435 HDi 120 10.8 (26.2) 8.4 (33.6) 9.3 (30.4)
246
HDi 160 11.0 (25.7) 8.3 (34.0) 9.3 (30.4) 246
440 HDi 120 10.8 (26.2) 8.4 (33.6) 9.3 (30.4)
246
HDi 160 11.0 (25.7) 8.3 (34.0) 9.3 (30.4) 246