service Peugeot Boxer 2018 User Guide

126
Diesel engines
1.Windscreen/headlamp wash fluid
reservoir.
2. Power steering fluid reservoir.
3. Coolant tank.
4. Brake and clutch fluid reser voir.
5. Diesel fuel filter.
6. Fusebox.
7. A i r f i l t e r.
8. Dipstick.
9. Engine oil filler cap.
Battery connections:
+ Positive terminal.
- Negative terminal (earth). The Diesel circuit is under very high
pressure.
All work on this circuit must be carried out
only by a
PEUGEOT dealer or a qualified
workshop.
Checking levels
Check all of these levels regularly, in line with
the manufacturer's service schedule. Top them
up if necessary, unless other wise indicated.
If a
level drops significantly, have the
corresponding system checked by a
PEUGEOT
dealer or a
qualified workshop.
If you have to remove/refit the engine
cover, handle it with care to avoid
damaging the fixing clips.
Used products
Avoid prolonged contact of used oil or
fluids with the skin.
Most of these fluids are harmful to health
or indeed very corrosive. Do not discard used oil or fluids into
sewers or onto the ground.
Take used oil to a
PEUGEOT dealer or
a qualified workshop and dispose of it in
the containers reser ved for this purpose.
Engine oil level
Check this regularly and top up as
necessary between two oil changes
(the maximum consumption is 0.5
litres
for 620
miles (1,000 km)). Make the
check with the vehicle standing level,
engine cold, using the dipstick.
Checking using the dipstick
2 marks on the dipstick:
A = MA X
B = MIN
Practical information

127
If you find that the level is above the A mark or
below the B mark, do not star t the engine.
-
I
f the level is above the MAX mark (risk of
damage to the engine), contact a
PEUGEOT
dealer or a
qualified workshop.
-

I
f the level is below the MIN mark, you must
top up the engine oil.
To maintain the reliability of engines and
emission control systems, the use of additives
in engine oil is prohibited.
Topping up the engine oil level Oil change
This must be done at the inter vals specified in
the manufacturer's service schedule. Ask for
advice from a


PEUGEOT dealer.
Refill with engine oil using the procedure
described for topping up.
Check the level after filling (never exceed the
maximum mark). F

T
ake the oil filler funnel.
F
U
nscrew the oil filler cap.
F
P
lace the funnel in the filler hole.
F
T
op up the oil.
F
R
emove the funnel from the filler hole.
F
R
efit the oil filler cap.
F
R
efit the dipstick.
F

R

emove the dipstick before topping up.
Engine oil grade
When topping up, the oil selected must meet
the manufacturer's requirements.
Brake fluid level
The brake fluid must be changed at
the inter vals stated, according to the
manufacturer's service schedule.
Power steering fluid level
The power steering fluid level should
be close to the "MA X" mark.
The vehicle must be parked on level ground
with the engine cold. Unscrew the cap and
gauge assembly and check the level.
Use brake fluid recommended by the
manufacturer, meeting the DOT4


standard.
The level must be between the MIN and MAX
marks on the reservoir.
If fluid has to be added frequently, this
indicates a failure which must be checked by
a

PEUGEOT dealer or a qualified workshop as
soon as possible.
7
Practical information

128
For access to the reser voir filler cap, remove
the protective cover by turning its three fixing
screws a quarter turn, then remove the second
cover fitted to the cap.
Engine coolant level
Check the coolant level regularly.
It is normal to top up this fluid
between two services.
Check the coolant level regularly,
according to the use made of your vehicle
(every 3,000
miles (5,000 km)/3 months);
if necessary, top up using coolant
recommended by the manufacturer.
The check and top up must only be done
with the engine cold.
A low coolant level presents a
risk of
serious damage to your engine.
When the engine is hot, the temperature of the
coolant is regulated by the electric fan. This
may operate with the ignition off; furthermore,
because the cooling system is under pressure,
wait for at least one hour after the engine has
stopped before carrying out any work. F

F
or access to the tank filler cap, remove the
protective cover by turning its three fixing
screws a

quarter turn.
F
T
o avoid the risk of scalding, place a cloth
around the cap, then loosen the cap by
a
quarter turn to release the pressure.
F

W
hen the pressure has dropped, remove
the cap and top up the level with coolant.
To p p i n g u p
The level must be between the MIN and MAX
marks on the expansion bottle.
As close as possible to the MAX mark is
recommended.
If more than 1
litre of fluid is required to top
up the level, have the system checked by
a
PEUGEOT dealer or a qualified workshop.
Screenwash and headlamp
wash level
To check the level or top up the fluid
on vehicles fitted with headlamp
washers, immobilise the vehicle and
switch off the engine.
Capacity of the reservoir: approximately
5.5


litres.
F

F

or access to the reser voir filler cap, pull on
the telescopic filler pipe and unclip the cap.
Practical information

129
Checks
These operations allow your vehicle to be
kept in good working order. Ask for advice
from a PEUGEOT dealer or refer to the
manufacturer's service schedule included
in the handbook pack.
Battery
The battery does not require any
maintenance.
However, check regularly that the
terminals are correctly tightened
(models without quick release
terminals) and that the connections
are clean. Models equipped with Stop & Start are
fitted with a
12 V lead-acid battery of
specific technology and specification.
Its replacement should be carried out
only by a PEUGEOT dealer or a qualified
workshop.
Air filter
At the start of winter, have your battery checked
by a PEUGEOT dealer or a qualified workshop.
For best quality cleaning and to prevent
freezing, this fluid must not be topped up or
replaced with plain water.
In wintry conditions, the use of an alcohol or
methanol based fluid is recommended.
Refer to the manufacturer's
ser vice schedule for details of
the replacement inter val for this
component.
Depending on the environment (e.g. dusty
atmosphere) and the use of the vehicle (e.g.
city driving), replace it twice as often if
necessary .
Passenger compartment
filter
Refer to the manufacturer's
ser vice schedule for details of
the replacement inter val for this
component. Depending on the environment (e.g. dusty
atmosphere) and the use of the vehicle (e.g.
city driving), replace it twice as often if
necessary
.
Oil filter
Change the oil filter each time the
engine oil is changed.
Refer to the manufacturer's
ser vice schedule for details of
the replacement inter val for this
component.
Particle filter (Diesel)
A clogged passenger compartment
filter may have an adverse effect on
the per formance of the air conditioning
system and generate undesirable odours.
As an addition to the catalytic converter,
this filter makes an active contribution to the
preser vation of air quality by retaining unburnt
pollutant particles. Black exhaust fumes are
also eliminated.
7
Practical information

130
Operation
This filter, fitted in the exhaust system,
accumulates particles of soot. The engine
management unit controls the automatic
periodic elimination of the soot particles
(regeneration).
The regeneration procedure is triggered
depending on the amount of particles
accumulated and the vehicle use conditions.
During this phase, you may notice some
unusual phenomena – increased idling speed,
cooling fan running, increase in smoke and
higher exhaust gas temperature – which does
not affect the operation of the vehicle or the
environment.After prolonged idling or driving at very
low speeds, you may occasionally notice
water vapour being emitted from the
exhaust when accelerating. This is of no
consequence to the running of the vehicle
or to the environment. Because of the higher exhaust gas
temperature resulting from the normal
operation of the particle filter, it is
recommended that you do not park the
vehicle over inflammable materials (grass,
dry leaves, pine needles, etc.) so as to
avoid any risk of fire.
Saturation/Regeneration
If there is risk of blockage of the
filter, this warning lamp comes on in
the instrument panel.
This alert tells you that the particle filter is
starting to saturate (in conditions of urban
driving of exceptionally long duration: low
speeds, traffic jams, etc.).
To regenerate the filter, it is advised to drive
as soon as possible, when traffic conditions
and the law permit, at a
speed of at least
37

mph (60 km/h), with an engine speed above
2,000

rpm for about fifteen minutes (until the
warning lamp and/or the message disappears).
If possible, avoid switching off the engine
before the end of the filter regeneration;
repeated interruptions could cause premature
deterioration of the engine oil. It is not
recommended to end regeneration of the filter
with the vehicle stationary.
Malfunction
If this alert persists, do not ignore the warning;
it indicates that a fault has occurred in the
exhaust system/particle filter assembly.
Have the whole system checked by
a
PEUGEOT dealer or a qualified workshop.
Manual gearbox
The gearbox does not require any
maintenance (no oil change).
Brake pads
Brake wear depends on the style
of driving, particularly in the case
of vehicles used in town, over short
distances. It may be necessary to
have the condition of the brakes
checked, even between vehicle
services.
If this warning lamp comes on, have
the brake pad wear checked by
a
PEUGEOT dealer or a qualified
workshop.
Practical information

131
Brake disc wear
For information on checking brake
disc wear, contact a PEUGEOT
dealer or a
qualified workshop.
Parking brake
If excessive travel or a loss of
e ffectiveness of this system is
noticed, the parking brake must
be checked, even between two
services.
This system must be checked by a
PEUGEOT
dealer or a
qualified workshop.
Diesel fuel filter
The Diesel fuel filter is located under the
bonnet, close to the brake fluid reser voir. If this warning lamp comes on, the
filter must be purged to remove
water.
You can also purge the fuel filter
regularly, every time the engine oil
is changed.
Purging water from the filterThe HDi engines use advanced technology.
All work must be done by personnel that
have had special training, which can be
ensured by going to a
PEUGEOT dealer or
a


qualified workshop.
Only use products recommended by
PEUGEOT or products of equivalent
quality and specification.
In order to optimise the operation of
components as important as those in the
braking system, PEUGEOT selects and
offers very specific products.
After washing the vehicle, dampness, or
in wintry conditions, ice can form on the
brake discs and pads: braking efficiency
may be reduced. Make light brake
applications to dry and defrost the brakes.
F

C

onnect a

transparent pipe to the head of
the purge screw 1 .
F

P

lace the other end of the transparent pipe
in a

container.
F

L

oosen the purge screw 2 .
F

S

witch the ignition on.
F

W

ait until the supply pump stops running.
F

S

witch the ignition off.
F

T

ighten the purge screw 2 .
F

R

emove and then empty the transparent
pipe and the container.
F

S

tart the engine.
F

C

heck that there are no leaks.
7
Practical information

183
Check and top up the fluid level regularly.
Replace the fluid annually. Replace the fluid if it
contains water.
Check the condition of the hydraulic hose and
the sealing of the hydraulic system regularly.
Pump and motor
Requires no ser vicing; the ball bearings are
lubricated for life and the pump bearings by the
pumped fluid.
Lubrication
The tipper body and ram pivots do not have
grease nipples. Lubricate the hinges and
retainers for the tipper body sides regularly,
as well as the catches for the rear tipper body
side.
Sub-chassis and tipper body
For maximum life, we recommend that you
clean your tipper body by washing it down
regularly with a hose.
Touch up paint chips quickly to avoid rust
spreading.After 8
months of use, check the
tightening torque of the fixings of the
underbody to the chassis (following the
recommendations of the body converter).
Cleaning the valve slider
F Loosen the cap 244A paying attention to
the ball and retrieving it.
F

U
sing a wide screwdriver, unscrew the
bore/piston bolt assembly.
F

C
heck that the piston slides smoothly and
remove any impurities. Pass a
magnet over
if there is any swar f present.
F

R
efit the assembly and ensure that the
piston slides smoothly. Retain the ball with
some grease on the plug for reassembly.
F

B
leed the hydraulic unit.
Bleeding the electro-hydraulic
unit
F Remove the hexagonal plug 257 .
F S lacken by a half turn the bolt 587 located
inside, using a
6 mm Allen key.
F

O
perate the electro-hydraulic unit for a few
moments by pressing the raise button.
F

T
he tipper body does not rise, or rises very
slowly. When fluid flows from the orifice,
the system is bled.
F

R
etighten the bolt 587

and refit the plug
257 . Check that the tipper body lowers
c o r r e c t l y.
Detailed view of the UD2386 electro-
h ydraulic unit
Maintenance
Reser voir
For safety reasons, we strongly advise
against doing anything under the tipper
body while it is being operated or while it
is being serviced.
10
Special features

9
The classifications available are those of
the portable device connected (artists/
albums/genres/tracks/playlists/audio
books/podcasts).
The default classification used is by
artists. To modify the classification used,
return to the first level of the menu then
select the desired classification (playlists,
for example) and confirm to go down
through the menu to the desired track.
The version of software in the audio
system may not be compatible with the
generation of your Apple
® p l aye r.
Navigation
Press N AV then in the centre or at
the bottom of the screen to display
the settings and navigation menus:
Go to…
Select "Go to", to define the destination in many
ways and not just by entering an address.
Display map
Display the map for the route for a
preview
using the map navigator. Plan a
route
Use the navigation system to plan a route
in advance, selecting the start point and the
destination.
Services
Use the traffic information to minimise the
impact on your journey from traffic delays.
Settings
Modify the appearance and operation of the
navigation system.
Most of the system settings are accessible by
pressing "Settings" in the main menu.
Help
Access information on assistance ser vices or
other specialised services.
End
Confirm the settings.
Limit
Speed limit (if known).
To see the difference between the desired time
of arrival and estimated time of arrival.
Switch between 3D and 2D maps.
Go to…, Display map, Plan a
route,
Services, Settings, Help, End.
When the navigation system starts for the
first time, the "Driving mode" and detailed
information on the current position are
displayed. Details
The route over view gives a
preview of the
route, the remaining distance to the destination
and an estimate of the remaining travelling
time.
With RDS-TMC data, the route over view also
shows traffic information related to delays on
the route.
Modify route
The navigation system helps you to reach
your destination in the fastest possible time by
displaying an alternative route when available.
End
Confirm the settings.
Instructions
Navigation instructions for the next section
of the route and the distance until the next
instruction. If the second instruction is less
than 150 metres from the first, it is displayed
immediately instead of the distance.
Touch this part of the status bar to repeat the
last voice instruction. Touch the middle of the screen to open the
main menu.
.
Touch screen Audio-Telematic system

20
"AM/FM/DAB Radio " voice commands
These voice commands can be issued from any main screen page after pressing the voice recognition button on the steering wheel, as long as
there is no telephone call in progress.
Level 1 Level 2 Level 3 Comments
Tu n e t o 105.5FMTunes the radio to frequency 105.5
on the FM waveband.
Tu n e t o 940AMTunes the radio to frequency 940
on the AM waveband.
Tu n e t o * FIP FMTunes the radio to the FIP station.
Tune to DAB
channel ** Radio NOVA
Tunes the DAB radio to the Radio NOVA channel.
*

T
he name "FIP" can be replaced by any
other FM station name received by the
radio. Not all radio stations provide this
service. **

T
he name "Radio NOVA" can be replaced
by any other DAB channel received by the
radio. Not all DAB channels provide this
service.
Touch screen Audio-Telematic system

186
Hazard warning lamps ....................................68
Headlamp flash ............................................... 61
Headlamps, dipped beam


...............................61
Headlamps, main beam


............................16, 61
Head restraints, front
...................................... 37
Heating
............................................................ 43
H

eating, additional

.................................... 46 - 47
Hill Descent Control


................................... 71-72
Hill start assist
................................................. 95
Horn ................................................................. 68
Immobiliser, electronic


....................................89
Indicator, coolant temperature


........................20
Indicator, engine oil level
...........................18 -19
Indicator lamps, operation
................................ 9
I

ndicators, direction

........................................ 61
Information, vehicle ......................................... 14
Instrument panels


............................................. 7
Instruments and controls
..................................4
Intelligent Traction Control


..............................71Kit, hands-free
.......................................
1
2-13, 5
Jack
...............................
................................
7, 4Pads, brake

............................................
12 9 -131
Parking brake

........................
11, 91-92, 129 -131
Player, USB ................................................
6 - 7, 4
Port, USB ...................................................
6 - 7, 4
Pre-tensioning seat belts

................................
74
Protecting children

..............................
75, 77, 79
Radio ......................................................4, 7, 2-3
Radio, digital (Digital Audio Broadcasting – DAB)
......................................5
Range, AdBlue


................................................21
Regeneration of the particle filter
..........12 9 -13 0
Remote control


..........................................30, 89
Replacing bulbs
..................................... 14

3 -14 4
Replacing the air filter
................................... 12

9
Replacing the oil filter
................................... 12

9
Replacing the passenger compartment filter


....12 9
Resetting the service indicator


..................18 -19
Rev counter


.......................................................7
Safety, children


...................................75, 77, 79
Screen, colour
................................................... 4
S

creen menu map

.........................4, 6, 9, 12, 14
Screenwash fluid


...................................126 -128
SCR (Selective Catalytic Reduction)


............132
Seat belts


...................................................7 2 -74
Seat belts, rear


................................................73
Seats, heated


..................................................38
Service indicator


........................................18 -19
Servicing
.................................................... 1

8 -19
Settings, equipment


..................................22, 27
Oil, engine


..............................................126 -128
On-board tools


.......................................137-142
Opening the bonnet


......................................125
Overhead storage
............................... 5

2-54, 56
Menu


.......................................22, 4, 6, 9, 12, 14
Menus (audio)


...............................................4, 6
Mirrors, door .................................................... 42
Lane Departure Warning
System (LDWS)


...................................10 6 -107
Level, engine coolant


......................................20
Levels


.....................................................126 -128
Levels and checks

..............................
..........126
Lighting dimmer


................................................8
Low fuel level

..........................................2

0, 116
Lumbar


............................................................37H
I
K
JP
R
S
O
M
L
Gauge, fuel.............................................. 20, 116
Gearbox, manual .............................. 92, 94, 130
Gear shift indicator ~ Gear efficiency indicator


....................................... 17
Glove box
.................................................. 52-55G
Alphabetical index