brake fluid Peugeot Boxer Dag 2003.5 Owner's Manual

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Zero re-set
Your PEUGEOT dealer carries out this operation after each service.
However, if you carry out the service yourself, the re-set procedure is asfollows: Place the ignition key in the MAR
position (1st notch) and wait until the spanner stops flashing,
 Press the trip recorder re-set but-ton for five seconds.
The distance remaining to the nextservice is displayed.  Press the trip distance recorder zero reset button for five secondsto store the operation in the
memory.
Important: after this operation, if you
wish to disconnect the battery, lockthe vehicle and wait for at least fiveminutes, otherwise the zero re-setwill not be registered. MAINTENANCE OF PARTS SUBJECT TO WEAR
AND A CHECK OF
CONSUMABLES Certain essential components on your vehicle are subject to checks at specific frequencies. ¥ The brake fluid is to be replaced at a maximum of every 36,000/40,000 miles
(60 000 km) or every two years;
¥ The coolant is to be replaced every 72,000/80,000 miles (120 000 km) or
every 5 years;
¥ The passenger compartment filter must be checked at each service
by a PEUGEOT dealer (services and intermediate visits) or more often,
depending on the environment (dust, pollution, etc.);
¥ Replacement of the timing belt: contact a PEUGEOT dealer.
¥ The check on tyre inflation presure must be carried out cold at least once a
month .
PEUGEOT SERVICING 19

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PEUGEOT SERVICING25
A, B AND C SERVICE LEVELS AND THE INTERMEDIATE VISIT
: All driving conditions: Arduous conditions * According to country.
1st Level
Operations Description of operation serviceA B C Intermediate
DRAIN/REFILLÐ Engine oil Ð Bleed fuel filter (diesel) Ð Oil filter Ð Fuel filter* (petrol)REPLACEÐ Fuel filter element (diesel)Ð Air filter elementÐ Spark plugs (petrol)Ð Engine oil (check + top-up) Ð Battery (check + top-up) if cap is removable LEVELÐ Screen wash (check + top-up) Ð Coolant (check + top-up) Ð Brake fluid (check + top-up) Ð Power steering fluid (check + top up according to specification) Ð Operation of lights and indicators Ð Condition of glass, headlamp and light lenses and mirrors Ð Horn Ð Windscreen washer jets Ð Condition of wiper blades Ð Condition and tension of the ancillary drive belts Ð Handbrake and clutch Ð Condition of hydraulic circuits (hoses and covers) CHECKÐ Condition of rubber boots and gaiters Ð Brake pads Ð Play in hubs, link rods, ball joints, flexible mountingsÐ Shock absorbersÐ Rear drum brake lining wearÐ Condition and pressure of tyres (including spare wheel) Ð Emission control check as per current legislation (petrol) Ð Smoke opacity (diesel) Ð Passenger compartment filter (according to specification) Ð Visual check of the whole vehicle
SERVICE*Ð Courtesy vehicle
ROAD TEST

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Recommended lubricants The oils which appear in the table opposite are suitable for most purposes.
The diagram opposite states theoptimum range of viscosity depend-ing on the temperatures at which theoils are to be used. It is also possible to use "superior quality" synthetic oils. In the absence of semi-synthetic or
synthetic oils, oils of ACEA A1/A2
and API SH/SJ/SL quality (for petrol
engines), or ACEA B1/B2 and APICD/CF quality (for diesel engines)may be used by following the"Arduous Conditions" servicingschedule, which specifies shorterintervals. Do not hesitate to ask for advice
from a PEUGEOT dealer to maintaindriving pleasure and to minimise themaintenance cost of your vehicle. For countries outside Europe, please
contact a local PEUGEOT dealer.
PEUGEOT SERVICING 27
ONLY ONLY
Manual ESSO Gear Oil BVTOTAL TRANSMISSION BVGearbox 75W80 PR 9736.41 75W80 PR 9730.A2
ONLY
Automatic ATF 4HP20
Gearbox PR 9736.22
Other recommended products
Power steering FLUIDE DA PR 9730.A1
Brake fluid PEUGEOT DOT4 Coolant
PROCOR TM 108/GLYSANTIN G33 or REVKOGEL 2000
ONLYProtection to minus 35 ¡C

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1 -Coolant temperature gauge.
2 - Coolant temperature warning light.
3 - Speedometer.
4 - Left-hand direction indicator.
5 - Side lights and dipped beamheadlamps indicator light.
6 - Main beam headlamps indicatorlight.
7 - Right-hand direction indicator. 8 -
Rev counter.
9 - Low fuel level warning light.
10 - Fuel gauge.
11 - Brake fluid level warning light.
12 - Traction control (ASR) warninglight.
13 - Passenger air bag disarmedwarning light.
14 - Trip distance recorder displaycontrol and zero reset button. 15 -
Front air bags warning light.
16 - Anti-lock braking system (ABS) warning light.
17 - Automatic gearbox temperatureor fault warning light.
18 - Low coolant level warning light.
19 - Service indicator, oil levelgauge, automatic gearbox
display, clock and total distance
recorder.
20 - Diesel engine pre-heatingwarning light.
21 - Engine oil pressure warninglight.
22 - Battery charge warning light.
23 - Clock setting button.
24 - Engine diagnostics warninglight.
25 - Front brake pad wear warninglight.
26 - Handbrake warning light.
27 - Water in diesel filter warninglight.
28 - Electronic immobiliser keywarning light.
INSTRUMENTS AND CONTROLS
28
PETROL-DIESEL MANUAL AND AUTOMATIC GEARBOX
INSTRUMENT PANELS

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Anti-lock braking system (ABS) warning light If the warning light remains on or comes on above 7 mph (12 km/h), this
indicates an ABS system fault. Nevertheless, the vehicle retains conventional assisted braking.
Contact a PEUGEOT dealer.
Traction control (ASR) warning lightIf the warning light remains on or comes on while the engine is running
and the vehicle is moving, contact a PEUGEOT dealer.It flashes when the system comes into operation and comes on perma-
nently when the system is disarmed.
Diesel engine pre-heating warning light This comes on when the ignition is switched on.
Wait until it goes out before operating the starter.
Engine autodiagnostics warning light This comes on when the ignition is switched on. If it comes on while the engine is running, it indicates:
Ð an emission control system fault,or
Ð a particulate emission filter fault. If it flashes while the engine is running, this indicates an injection or ignition sys-
tem fault. There is a risk of destruction of the catalytic converter (petrol engineonly).
Contact a PEUGEOT dealer as soon as possible.
INSTRUMENTS AND CONTROLS
30
Battery charge warning light This comes on when the ignition is switched on.
If it comes on while the engine isrunning, it may indicate:
Ð faulty operation of the charging circuit,
Ð slack battery or starter terminals,
Ð a cut or slack alternator belt,
Ð an alternator failure.
Contact a PEUGEOT dealer.
Low brake fluid level warning light Illumination of this warning light while the engine is
running indicates that the handbrakeis applied or has not been released
correctly, or that the brake fluid level
is too low.
Simultaneous illumination of the ABS warning light and the low brake fluidlevel warning light indicates a brakeforce distribution system fault.
Stop immediately.
Contact a PEUGEOT dealer.

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PRACTICAL INFORMATION131
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6 - Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Engine oil filler cap.
9 - Dipstick.
2 LITRE PETROL INJECTION ENGINE

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PRACTICAL INFORMATION
132
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6- Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Dipstick.
9 - Engine oil filler cap.
2.0/2.2 LITRE TURBO DIESEL HDI ENGINE

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PRACTICAL INFORMATION133
1 -
Power steering reservoir.
2 - Battery.
3 - Coolant reservoir. 4 -
Brake fluid reservoir.
5 - Air filter.
6 - Windscreen and headlamp wash
reservoir. 7 -
Fuse box.
8 - Dipstick.
9 - Engine oil filler cap.
2.8 LITRE TURBO DIESEL HDI/TED ENGINE

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PRACTICAL INFORMATION
134
CHECKING THE LEVELS Oil level Check the level regularly and top
up between changes. The maxi-mum consumption is 0.5 l per
600 miles (1 000 km). Check the level with the vehicle level, engine cold, using the oillevel gauge on the instrumentpanel or the dipstick.
Dipstick
There are two marks onthe dipstick: A=maximum
Never fill past this mark.B= minimum
To maintain the reliability of engines and emissioncontrol systems, the useof additives in engine oilis prohibited.
Oil change According to the information given in
"PEUGEOT SERVICING" .
Note: avoid used oil coming into
prolonged contact with the skin.
Viscosity selection In all cases, the oil selected must meet the manufacturer's require-ments. Brake fluid level:
Ð The level must always be between the DANGER and MAXIMUM
marks in the reservoir.
Ð If the level drops substantially, contact a PEUGEOT dealer
immediately.
Fluid change:
Ð must be carried out according to the manufacturer's servicing schedule.
Ð use fluids recommended by the manufacturer, which fulfil DOT4standards.
Note: brake fluid is harmful to health
and very corrosive. Avoid all contactwith the skin. Cooling system Use the fluid recommended by the
manufacturer. When the engine is warm, the tem- perature of the coolant is controlled
by the engine fan. As this fan canoperate with the ignition keyremoved and because the coolingsystem is pressurised, wait for atleast one hour after the engine hasstopped before carrying out anywork. Slacken the cap to the first notch torelease the pressure to prevent anyrisk of scalding. When the pressurehas dropped, remove the cap andtop up the level. Note:
the coolant does not need to
be changed. Used oil Do not dispose of used oil, brake fluid or coolant into drains or into theground. Power steering reservoir  Open the reservoir, with the engine at ambient temperature.The level should always beabove the MIN. mark and closeto the MAX. mark.
Windscreen and headlamp* wash level For best quality cleaning and for your
safety, we would advise that you use
products recommended by PEUGEOT.
* According to destination.