engine Peugeot Expert VU 2011 Owner's Guide

108



Checks




Manual gearbox

Have the level checked in accordance with
the manufacturer's servicing schedule.
To check the main levels and certain
components, in accordance with the
manufacturer's servicing schedule, refer to
the pages of the servicing booklet which
correspond to your vehicle's engine.
Only use products recommended by
PEUGEOT or products of equivalent
quality and specification.
In order to optimise the operation of units as
important as the braking system, PEUGEOT
selects and offers specific products.
In order to avoid damaging the electrical
units, high pressure washing to clean the
engine compartment is strictly prohibited.

Bleeding the water contained in the
Diesel filter
If this warning lamp comes on,
bleed the filter. Otherwise bleed
regularly each time the engine oil
is changed.
To evacuate the water, unscrew the bleed
screw located on the end of the transparent
pipe.
Operate until all of the water in the
transparent pipe has been drained out then
tighten the bleed screw.
HDi engines use advanced technology.
Contact a PEUGEOT or a qualified
workshop for all work on the system.

1.6 litre HDi

2 litre HDi
During this regeneration, you may notice
that the idling speed is higher than normal
and that the cooling fan is running. As
operation of the exhaust emissions controls
may cause the exhaust gas temperature to
reach very high levels, it is recommended
that you do not stop the vehicle over easily
inflammable surfaces (dry grass and leaves,
pine needles, edge of a meadow or forest).

10
9


Maintenance with TOTAL

CHECK
S
6



RECOMMENDS




Innovation at the service of performance
The TOTAL Research and Development
teams develop lubricants for PEUGEOT which
satisfy the requirements of the latest technical
innovations incorporated in PEUGEOT vehicles.
This ensures that you obtain the best
performance and the maximum engine life.

Reduced exhaust emissions
TOTAL lubricants are formulated to optimise the
efficiency of engines and the protection of the
emissions post-treatment systems. It is crucial to
observe the servicing recommendations made by
PEUGEOT to ensure correct operation.

11 0


Fuel




FILLING WITH FUEL


Filling with fuel
The fuel tank must be filled with the engine
off
.

Low fuel level

When this warning light fi rst comes
on and when the needle is at the
start of the red zone, the minimum
fuel tank level has been reached.
At this moment, you have approximately
8 litres
of fuel remaining.
Fill up without delay to avoid running out of fuel. When filling with fuel, do not open the
left-hand side door, if fitted on your
vehicle, as there is a risk of damage to the
fuel filler flap.


- Open the fuel filler flap.
Insert the key, then turn it a quarter turn.

- Remove the cap and hook it onto the
clip located on the inside of the flap.

It is normal to hear an air intake noise when
the cap is opened as there is a vacuum
linked with the sealing of the fuel circuit.
A label affixed to the inside of the flap
reminds you of the type of fuel to be used.
More than 8 litres of fuel must be added in
order to be registered by the fuel gauge.
When filling the fuel tank, do not continue
after the 3 rd cut-off of the nozzle. This could
cause malfunctions.

The capacity of the fuel tank is
approximately 80 litres.


- After filling the fuel tank, lock the cap
and close the flap.


Never continue to drive until you run
out of fuel as this may damage the
emission control and injection systems.

DIESEL
111


Fuel

CHECK
S
6

FUEL CIRCUIT DISARMED
DIESEL REPRIMING
PUMP



If you should run out of fuel, it is necessary
to re-prime the circuit:


- fill the fuel tank with at least five litres of
diesel,

- squeeze and release the manual
re-priming pump, under the bonnet
under the protective cover, until fuel
appears in the transparent pipe,

- operate the starter until the engine
starts. In a serious collision, a mechanism
automatically prevents fuel from reaching
the engine.
The flashing of this warning light
is accompanied by a message on
the display.
Check that there is no odour or leakage of
fuel outside the vehicle and re-establish the
fuel supply:


- switch off the ignition (STOP position),

- remove the key,

- put the key back in the ignition,

- switch on the ignition and start.











Quality of the fuel used for petrol
engines











Quality of the fuel used for Diesel
engines

The petrol engines are perfectly compatible
with E10 or E24 type petrol biofuels
(containing 10 % or 24 % ethanol),
conforming to European standards EN 228
and EN 15376.
E85 type fuels (containing up to 85 %
ethanol) are reserved exclusively for
vehicles marketed for the use of this type
of fuel (BioFlex vehicles). The quality of
the ethanol must comply with European
standard EN 15293.
For Brazil only, special vehicles are
marketed to run on fuels containing up to
100 % ethanol (E100 type).

The Diesel engines are perfectly compatible
with biofuels which conform to current
and future European standards (Diesel
fuel which complies with standard EN 590
mixed with a biofuel which complies with
standard EN 14214) available at the pumps
(containing up to 7 % Fatty Acid Methyl
Ester).
The B30 biofuel can be used in certain
Diesel engines; however, this use is subject
to strict application of the special servicing
conditions. Contact a PEUGEOT dealer or a
qualified workshop.
The use of any other type of (bio)fuel
(vegetable or animal oils, pure or diluted,
domestic fuel...) is strictly prohibited (risk of
damage to the engine and fuel system).

11 2


Fuel




DIESEL PRIMINGPUMP



If you should run out of fuel, it is necessary
to prime the circuit:


- fill the fuel tank with at least five litres of
diesel,

- open the bonnet,
- unclip the protective cover for access to
the priming pump,

- place the cover to the right of the engine,

- firmly squeeze and release the manual
priming pump until fuel stiffens the pipe,

- operate the starter until the engine
starts,
- place the two slots in the lugs behind the
engine to allow the protective cover to
be refitted,

- clip the protective cover in place,

- close the bonnet. If the engine does not start first time,
do not keep trying.
Operate the priming pump again, then
start the engine.

11
3


Battery

QUICK HELP
7

BATTERY

This is housed in a compartment located
underneath the floor, in front of the front
right seat.
Before disconnecting the battery, you must
wait for 2 minutes after switching off the
ignition.
Never disconnect a terminal when the
engine is running.
Never charge a battery without first
disconnecting the terminals.
After every reconnection of the battery,
switch on the ignition and wait 1 minute
before starting to allow the electronic
systems to be initialised. If some problems
persist after this operation, please contact a
PEUGEOT dealer or a qualified workshop. It is advisable to disconnect the battery
if the vehicle is not to be used for a
period of more than one month. After the engine has stopped, with the key
in the ignition position, certain functions
(windscreen wiper, electric windows,
courtesy lights, audio equipment, etc.)
can only be used for a cumulative duration
of thirty minutes, to prevent discharging of
the battery.

To charge the battery using a battery
charger


- Disconnect the battery,

- Follow the instructions for use given by
the battery charger manufacturer,

- Reconnect starting with the negative (-)
terminal,

- Check that the terminals and connectors
are clean. If they are covered with
sulphate (white or greenish deposit),
disconnect them and clean them.



To start the vehicle from another
battery


- Connect the red cable to the positive (+)
terminals of the two batteries,

- Connect one end of the green or black
cable to the negative (-) terminal of the
slave battery,

- Connect the other end of the green or
black cable to an earth point on the
broken down vehicle as far as possible
from the battery,

- Operate the starter, let the engine run,

- Wait for the engine to return to idle, then
disconnect the cables. Once the thirty minutes are over, the active
functions are put on standby and the battery
warning light flashes accompanied by a
message on the display.
To resume the use of these functions
immediately, start the engine and let it run
for a few minutes.
The time available will then be double the
time for which the engine was left running.
However, this time will always be between
five and thirty minutes.
A flat battery will prevent the engine from
starting.

11 4


Repairing a wheel


PUNCTURE REPAIR KIT

The kit is located at the rear left of the
vehicle.
The temporary tyre repair kit consists of a
compressor and a cartridge (containing a
sealant).

Using the kit



- Switch off the ignition,

- affix the speed limitation sticker to the
vehicle's steering wheel to remind you
that a wheel is in temporary use,

- check that the switch A
is at position " 0
",

- connect the pipe of the bottle 1
to the
valve of the tyre to be repaired,

- connect the compressor's electrical plug
to the vehicle's 12 V socket,

- start the vehicle and let the engine run,

- switch on the compressor by pressing
the switch A
to position " 1
" until the tyre
pressure reaches 2.0 bars,
- remove the compressor, unclip and
store the bottle in a sealed bag to avoid
staining your vehicle with traces of fluid,

- drive immediately, for approximately
two miles (three kilometres), at reduced
speed (between 12 and 37 mph (20 and
60 km/h)), to seal the puncture,

- stop to check the repair and the
pressure,
Vehicles supplied with a temporary
puncture repair kit do not have a spare
wheel or tooling (jack, wheelbrace, ...). If, after approximately five to ten
minutes, you are not able to obtain
this pressure, the tyre cannot be repaired;
contact a PEUGEOT dealer or a qualified
workshop for roadside assistance.

11 5


Repairing a wheel

QUICK HELP
7


- adjust the pressure using the
compressor (to inflate: switch A
in
position " 1
"; to deflate: switch A
in
position " 0
" and press button B
), in
accordance with the vehicle's tyre
pressure label (located on the door
aperture, on the driver's side), then
remember to check that the leak has
been sealed correctly (no further
loss of pressure after several miles
(kilometres)),

- remove the compressor, then stow the
complete kit,

- drive at reduced speed (50 mph
(80 km/h) max) limiting the distance
travelled to approximately 125 miles
(200 km),

- visit a PEUGEOT dealer or a qualified
workshop as soon as possible to have
the tyre repaired or replaced by a
technician.
- connect the compressor pipe directly
to the valve of the repaired wheel.

- connect the compressor's electrical
plug to the vehicle's 12 V socket again,

- start the vehicle again and let the
engine run, Warning, the sealant cartridge contains
ethylene-glycol, this product is harmful
if swallowed and causes irritation to the
eyes. Keep this product out of reach of
children.
The expiry date of the sealant is indicated
under the cartridge.
The cartridge is intended for a single use;
once opened, it must be replaced.
After use, do not discard the cartridge into the
environment, take it to a PEUGEOT dealer or
to a specialised waste disposal site.
Do not forget to obtain a new sealant
cartridge, available from a PEUGEOT dealer
or a qualified workshop.

12
7


Changing a fuse

QUICK HELP
7

RIGHT-HAND SIDE DASHBOARD
FUSES


- Tilt the storage compartment then
pull it firmly to access the fuses.

Fuses


A (amps)

Allocation


1


15
Rear wiper


2


-
Free


3


5
Airbag control unit


4


10
Steering wheel angle sensor, Diagnostic socket, ESP
sensor, Manual ventilation, Clutch switch, Headlamp beam
height, Particle emission filter pump


5


30
Electric mirrors, Passenger electric window motor


6


30
Front electric windows supply


7


5
Courtesy lamps and glove box lamp


8


20
Multifunction screen, Anti-theft alarm siren, Audio
equipment, Compact disc changer, Audio/telephone, Trailer
fusebox (accessory), Coachbuilder/vehicle converter unit
(platform cab)


9


10
Load space accessory socket


10


30
Rear ride height corrector, Steering wheel switching,
Instrument panel


11


15
Diagnostic socket, Ignition switch


12


15
Hands-free kit, Airbag control unit, Parking sensors
control unit


13


5
Engine fusebox, Trailer fusebox


14


15
Rain sensor, Digital air conditioning, Instrument panel


15


30
Locking/unlocking/deadlocking


16


-
Free


17


40 Heated rear screen, Heated mirrors


17


10
Heated mirrors only

12
9


Changing a fuse

QUICK HELP
7

FUSES UNDER THE BONNET



- After opening the bonnet, slide the
screenwash support to make access
easier.

- Unclip and tilt the box to access the
fuses.

Fuses


A (amps)

Allocation


1


20
Engine control unit, Fuel supply and air supply systems,
Fan assembly


2


15
Horn


3


10
Front and rear screenwash pump


4


20
Headlamp wash pump


5


15
Fuel supply system


6


10
Power steering, Secondary brake pedal switch


7


10
Braking system (ABS/ESP)


8


20
Starter motor control


9


10
Main brake pedal switch


10


30
Fuel supply and air supply systems, Emissions control systems


11


40
Front ventilation


12


30 Windscreen wipers


13


40
Built-in systems interface


14


30
Free