engine PONTIAC BONNEVILLE 1994 Manual Online

6. Transaxle Service -- Change both the fluid and filter every
15,000 miles (25
000 km) if the vehicle is mainly driven
under one or more of these conditions:
0 In heavy city traffic where the outside temperature
regularly reaches
90°F (32 “C) or higher.
0 In hilly or mountainous terrain.
0 When doing frequent trailer towing. (With some
models, you shouldn’t ever tow a trailer. See “Towing a
Trailer”
in the Index.)
0 Uses such as found in taxi, police car or delivery
service.
If you do not use your vehicle under any of these
conditions, change both the fluid and filter every 100,000
miles (166
000 km).
7. Spark Plug Replacement* -- Replace spark plugs with the
proper type. See “Replacement Parts’’
in the Index.
8. Spark Plug Wire Inspection”? -- Inspect for burns,
cracks or other damage. Check the boot fit at the coils and
at the spark plugs. Replace wires as needed.
9. Supercharger Oil Check -- Check oil every 30,000 miles
(50
000 km) or 36 months. Add the proper synthetic oil.
See “Recommended Fluids and Lubricants’’ and
“Supercharger Oil”
in the Index. (Engine must be cold
before checking oil level. Oil is pressurized when hot and
will blow out of bearing case).
1 O.Air Cleaner Filter Replacement* -- Replace every
30,000 miles (50
000 km) or more often under dusty
conditions. Ask your dealer for the proper replacement
intervals for your driving conditions.
11. Fuel Tank, Cap and Lines Inspection”? -- Inspect fuel
tank, cap and lines (including fuel rails and injection
assembly) for damage or leaks. Inspect fuel cap gasket for
an even filler neck imprint
or any damage. Replace parts as
needed. Periodic replacement of the fuel filter is
not
required.
* An Emission Control Service.
The
U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the
emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be
performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record”.
255 .
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Maintenance Schedule
Section B: Owner Checks and
Services
Listed below are owner checks and services which should be
performed at the intervals specified to help ensure the safety,
dependability and emission control performance of your
vehicle.
Be sure any necessary repairs are completed at once. Whenever
any fluids or lubricants are added to your vehicle, make sure
they are the proper ones, as shown in Section
D.
At Each Fuel Fill (It is important for you or
a service station attendant to perform these
underhood checks at each fuel fill.)
CHECK OR
SERVICE
Engine Oil Level
Engine Coolant
Level
Windshield Washer Fluid
Level
WHAT TO DO
Check the engine oil level and add the
proper oil
if necessary. See “Engine
Oil”
in the Index for further details.
Check the engine coolant level and add
the proper coolant mix if necessary. See
“.Coolant” in the Index for further
details.
Check the windshield washer fluid level in the windshield washer tank and
add the proper fluid if necessary. See
“Windshield Washer Fluid” in the Index for further details.
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it Least Once a Month
SERVICE I WHAT TO DO
Tire Inflation Check tire inflation. Make sure they are
Tire-Loading Information label located
inflated to
the pressures specified
on the
on the rear edge of the driver’s door. See
“Tires” in the Index for further details.
Cassette Deck Clean cassette deck. Cleaning should
be done every
50 hours of tape play. See
“Audio Systems”
in the Index for
further details.
it Least Once a Year
CHECK OR
SERVICE
Key Lock
Cylinders
Body Lubrication
WHAT TO DO
Lubricate the key lock cylinders with
the lubricant specified in Section
D. I
Lubricate all body door hinges. Also
lubricate all hinges and latches,
including those for the hood, rear
compartment, glove box door, console
door and any folding seat hardware.
Section
D tells you what to use.
CHECK OR
SERVICE WHAT TO DO
Starter Switch
1. Before you
start, be sure you have
enough room around the vehicle.
2. Firmly apply both the parking brake
(see “Parking Brake” in the Index if
necessary) and the regular brake.
NOTE: Do not use the accelerator
pedal, and be ready to
turn off the
engine immediately if it starts.
3. Try to start the engine in each gear.
The starter should work only in
“P’
(Park) or “N” (Neutral). If the starter
works
in any other position, your
vehicle needs service.
.
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CHECK OR SERVICE
Brake-Transaxle
Shift Interlock
--
BTSI (Automatic
hnsaxle)
WHAT TO DO
1. Before you start, be sure you have
enough room around the vehicle.
It
should be parked on a level surface.
2. Firmly apply the parking brake (see
“Parking Brake” in the Index if
necessary).
NOTE: Be ready to apply the regular
brake immediately if the vehicle begins
to move.
3. With the engine off, turn the key to
the “Run” position, but don’t start
the engine. Without applying the
regular brake, try to move the shift
lever out of
“P” (Park) with normal
effort. If the shift lever moves out of
“P’ (Park), your vehicle’s BTSI
needs service.
CHECK OR
SERVICE
Steering Column
Lock
WHAT TO DO
While parked, and with the parking
brake set, try to turn the key to “LOCK”
in each shift lever position.
The key should turn to “LOCK”
only when the shift lever is in
“P’
(Park).
The key should come out only in
“LOCK.”
. . .25%
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CHECK OR
SERVICE
Parking Brake and
4utomatic
I‘ransaxle
“P”
:Park) Mechanism
Check
L
WHAT TO DO I
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping your
foot on the regular brake, set the
parking brake.
0 To check the parking brake: With the
engine running and transaxle in
“N”
(Neutral), slowly remove foot
pressure from
the regular brake
pedal.
Do this until the vehicle is
held by the parking brake only.
0 To check the “P” (Park) mechanism’s
holding ability: Shift to
“Py (Park).
Then release all brakes.
CHECK OR
Underbody
Flushing
WHAT TO DO
At least every spring, use plain water
to flush any corrosive materials from
the underbody. Take care
to clean
thoroughly any areas where mud and
other debris can collect.
c ;
..
259.
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Maintenance Schedule
Section C: Periodic Maintenance
Inspections
Listed below are inspections and services which should be
performed at least twice
a year (for instance, each spring and
fall).
You should let your GM dealer’s service department or
other qualified service center do these jobs. Make sure any
necessary repairs are completed at once.
CHECK OR
SERVICE
Restraint Systems
WHAT TO DO
Now and then, make sure all your belts,
buckles, latch plates, retractors,
anchorages and reminder systems are
working properly.
Look for any loose
parts or damage. If you see anything
that might keep a restraint system from
doing its job, have
it repaired.
CHECK OR
SERVICE
Steering,
Suspension and
Front-Wheel-Drive
Axle Boot and Seal
Inspection
Exhaust System Inspection
Throttle Linkage
Inspection
WHAT TO DO
Inspect the front and rear suspension and steering system for damaged, loose or
missing parts, signs of wear, or lack of
lubrication. Inspect the power steering
lines and hoses for proper hookup,
binding, leaks, cracks, chafing, etc.
Clean and then inspect the drive axle
boot seals for damage, tears or leakage. Replace seals
if necessary.
Inspect the complete exhaust system. Inspect the body near the exhaust
system. Look for broken, damaged,
missing or out-of-position parts as well
as open seams, holes,
loose connections,
or other conditions which could cause a heat build-up
in the floor pan or could let
exhaust fumes
into the vehicle. See
“Engine Exhaust”
in the Index.
Inspect the throttle linkage for interference or binding, and for
damaged or missing parts. Replace
parts as needed.
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~~
~~ CHECK OR
SERVICE
Brake System
[nspection
WHAT TO DO
Inspect the complete system. Inspect
brake lines and hoses for proper
hookup, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for
wear and rotors for surface condition.
Also inspect drum brake linings for
wear and cracks. Inspect other brake
parts, including drums, wheel
cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You
may need to have your brakes inspected
more often
if your driving habits or
conditions result
in frequent braking.
NOTE: A low brake fluid level can
indicate worn disc brake pads which
may need to be serviced.
Also, if the
brake system warning light stays on or
comes on, something may be wrong with the brake system. See “Brake
System Warning Light”
in the Index. If
your anti-lock brake system warning
light stays on or comes on, something
may be wrong with the anti-lock brake
system. See “Anti-Lock
Brake System
Warning Light”
in the Index.
Section D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name, part
number or specification may be obtained from your GM dealer.
USAGE
Engine Oil
Engine Coolant
Hydraulic Brake System
FLUID/LUBRICANT
API service SH or SG Energy
Conserving
I1 oils of the proper viscosity.
The
“SH’ or “SG’ designation may be
shown alone or in combination with
others, such as “SH/CD,” “SH,SG,CD,”
“SG/CD,” etc.
To determine the preferred
viscosity for your vehicle’s engine,
see
“Engine Oil” in the Index.
50/50 mixture of water (preferably
distilled) and good quality ethylene
glycol base antifreeze (GM Part
No.
1052753 or equivalent) conforming to
GM Specifications 1825M or approved
recycled coolant conforming
to GM
Specification 1825M.
Delco Supreme ll@ Brake Fluid (GM
Part
No. 1052535 or equivalent DOT-3
brake fluid).
261 ...
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Maintenance Schedule
USAGE
Parking Brake
Guides
Power Steering
System
Automatic
Transaxle
Key Lock
Cylinders
Supercharger
Automatic
Transaxle Shift Linkage
Floor Shift
Linkage
Chassis
Lubrication
FLUIDILUBRICANT
Chassis lubricant (GM Part No.
1052497 or equivalent) or lubricant
meeting requirements of NLGI Grade
2, Category LB or GC-LB.
GM Hydraulic Power Steering Fluid
(GM Part
No. 1052884 or equivalent).
DEXRONa- IIE or DEXRONs- I11
Automatic Transmission Fluid.
Lubricate with Multi-Purpose Lubricant
(GM Part
No. 12345 120) or synthetic
SAE
5W-30 engine oil.
Supercharger Oil (GM Part No.
12345982).
Engine oil.
Engine
oil.
Chassis lubricant (GM Part No.
1052497 or equivalent) or lubricant
meeting requirements
of NLGI Grade
2, Category LB or GC-LB.
USAGE
Windshield
Washer Solvent
Hood Latch
Assembly
a. Pivots and
Spring Anchor
b. Release Pawl
Hood and Door
Hinges, Fuel Door
Hinge, Rear
Compartment Lid
Hinges
Weatherstrips
FLUIDlLUBRICANT
GM Optikleenm Washer Solvent (GM Part
No. 1051515) or equivalent.
a. Engine oil.
b. Chassis lubricant
(GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements of
NLGI Grade
2, Category LB or
GC-LB.
Engine oil or Lubriplate Lubricant
(GM Part No. 1050109).
Dielectric Silicone Grease (GM Part
No. 12345579 or equivalent).
See “Replacement Parts”
in the Index for recommended
replacement filters, valves and spark plugs.
. . .262
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1994 PONTIAC SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out the Service Publications Order Form
in this book and mailinn it with vour check, monev order or credit card information to Helm. Incormrated (address listed below).
CURRENT PUBLICATIONS FOR 1994 PONTIAC BONNEVILLE
PRODUCT SERVICE PUBLICATIONS SERVICE MANUALS
Product Service Publications (PSP’s), are bulletins, letters \
and articles
Service Manuals have the diagnosis, repair and overhaul information
published for trained dealer service personnel. See Service Publica-
on engines, transmission, axle, suspension, brakes, electrical, steer-
tions listed previously in this section.
ing, body, etc.
A cumulative index is published quarterly during the current model
year. The indexes list all PSP’s published by Pontiac in the model year. Model
1994 Pontiac Bonneville Form
Number Price
S-941
O-H $90.00
PSP Index
Year Form Number
1994 PSPI-94-P ...
1993 PSPI-93-P ...
1992 PSPI-92-P ...
1991 PSPI-91-P .........................
NOTE: Please specify special body or engine types on order form.
Price Write information in the Form Number column. For example: Turbo,
,. Free Convertible.
, . Free
. Free
. ’ Free Owner publications are written directly for Owners and intended to pro-
OWNER’S INFORMATION
vide basic operational information about the vehicle. The Owner’s
PSP Bound Bulletin Book (Complete Year Bulletins) Manual includes the Maintenance Schedule for all models.
Year Description Form Number Price
1992 All PSP’S .................... S-92-PSP-4 15.00
1991
All PSP’S S-91-PSP-4
1994 Pontiac Bonneville Owner’s Manual
15-00 In Portfolio: Includes ~rtfolio, Owner’s Manual and Warranty Booklet.
1994 Pontiac Bonneville Ln-Portfolio 10260950
$15.00
Without Portfolio: Includes Owner’s Manual.
1994 Pontiac Bonneville Without Portfolio ... 10260958 $10.00
.................... ........ For subscription information call Helm, Incorporated.
CURRENT
& PAST MODEL ORDER FORMS
Service Publications are available for current and past model Pontiac
vehicles.
To request an order form, please specify year and model
name
of vehicle.
Address all inquiries to: HELM, INCORPORATED
PO. Box 07130
Detroit,
MI 48207
For information and inquiries call: 1-800-782-4356
c
273 . .
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Index
Ass Warning Light ............. 98
Accessory Outlet ................ 85
Adding Brake Fluid
................. 218
Electrical Equipment
. . 85. 120. 237
Engine Coolant
.............. 214
Engine Oil
.................. 206
Power Steering Fluid
......... 2 16
Sound Equipment ............ 120
Transaxle Fluid
.............. 2 13
Windshield Washer Fluid
...... 217
Adjustable Support Seat
............ 9
Air Bag ........................ 20
Air Cleaner Filter
........... 209. 243
Air Conditioner
............. 112. 115
Air Conditioner Refrigerant ....... 242
Air Inflator System
.............. 182
Alcohol. Driving Under the
Influence of
.................. 135
Alcohol
in Gasoline ............. 195
Aluminum Wheels
Cleaning
................... 233
Removing
.................. 185
Antenna Fixed
....................... 134
Power
..................... 135
Antifreeze
......... 178. 179. 214. 261
Anti-Lock Brake System (ABS)
... 142
Warning Light
................ 98
Appearance Care and Materials .... 229 Armrest.
Storage
................ 82
Ashtrays & Lighter ........... 83. 84
AM/FM Stereo Radio
......... 12 I
AM/FM Stereo Radios
with Optional Features
....... 122
Cassette Player
.............. 125
Compact Disc Player
......... 126
Gain Control
................ 132
Graphic Equalizer
............ 125
Hearing Damage Warning
..... 119
Radio Reception.
Understanding
....... 133
Radio THEFTLOCK Feature
................... 128
Steering Wheel Controls
....... 13 I
Adding Fluid ................ 2 13
Checking Fluid
.............. 21 1
Audio Systems ................. 1 19
Care of Audio Systems .... 133. 134
“’6. *
Setting the Clock ............. 120
Automatic Transaxle
Shifting
..................... 56
Battery
...................... 220
Jump Starting
............... 167
Battery Warning Light
............ 95
Blizzard
...................... 156
Block Heater. Engine
......... 55. 208
Boost Gage
.................... 102
“Blowout.’. Tire
................ 182 Brake System
Warning Light
Anti-Lock Brake System
....... 98
Standard Brakes .............. 97
Anti-Lock .................. 142
Fluid
.................. 2261 17.
Master Cylinder
............. 217
Parking
..................... 61
Replacement ................ 219
Warning Light
................ 97
Wear Indicators-Front Brakes
.................... 218
Braking
....................... 141
Braking
in Emergencies .......... 144
Braking Technique
.............. 141
“Break-In.
.. New Vehicle .......... 52
Buckling Up (see “Safety Belts”)
Bulb Replacement
Brakes
Headlight
............... 220. 244
Taillight
................ 221. 244
Bulbs. Replacement
............. 244
Capacities and Specifications
.... 242
Carbon Monoxide in
Exhaust
............... 65.66. 157
Card Holder .................... 80
Cassette Tape Player (see “Audio
Center Front Lap Belt (see “Safety Belts”)
Center Passenger Position
......... 25
Systems”)
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