engine PONTIAC G5 2010 Repair Manual

Service........................................................... .6-3
Accessories and Modifications ..........................6-3
California Proposition 65 Warning .....................6-4
California Perchlorate Materials Requirements .....6-4
Doing Your Own Service Work .........................6-4
Adding Equipment to the Outside of the Vehicle ..................................................... .6-5
Fuel ............................................................... .6-5
Gasoline Octane ........................................... .6-6
Gasoline Specifications ................................... .6-6
California Fuel .............................................. .6-6
Additives ...................................................... .6-6
Fuels in Foreign Countries ...............................6-7
Filling the Tank ............................................. .6-8
Filling a Portable Fuel Container .....................6-10
Checking Things Under the Hood ....................6-10
Hood Release ............................................. .6-11
Engine Compartment Overview .......................6-12
Engine Oil .................................................. .6-13
Engine Oil Life System ................................. .6-16
Engine Air Cleaner/Filter ................................6-18
Automatic Transmission Fluid .........................6-19
Hydraulic Clutch .......................................... .6-19
Cooling System ........................................... .6-20
Engine Coolant ............................................ .6-24
Engine Overheating ...................................... .6-27Windshield Washer Fluid
................................6-28
Brakes ....................................................... .6-29
Battery ....................................................... .6-33
Jump Starting .............................................. .6-34
Headlamp Aiming .......................................... .6-38
Bulb Replacement ......................................... .6-41
Halogen Bulbs ............................................. .6-41
Headlamps, Front Turn Signal, Sidemarker, and Parking Lamps ................................... .6-42
Center High-Mounted Stoplamp (CHMSL) .........6-43
Taillamps
and Turn Signal Lamps (Coupe) .......6-44
Taillamps, Turn Signal, Stoplamps and Back-up Lamps (Sedan) .............................6-44
Back-Up Lamps (Coupe) ................................6-45
License Plate Lamp ..................................... .6-46
Replacement Bulbs ...................................... .6-47
Windshield Wiper Blade Replacement ..............6-47
Tires ............................................................. .6-48
Tire Sidewall Labeling .................................. .6-49
Tire Terminology and Definitions .....................6-52
Inflation - Tire Pressure .................................6-55
Tire Pressure Monitor System .........................6-56
Tire Pressure Monitor Operation .....................6-58
Tire Inspection and Rotation ...........................6-62
When It Is Time for New Tires .......................6-64
Section 6 Service and Appearance Care
6-1

Buying New Tires........................................ .6-64
Different Size Tires and Wheels ......................6-66
Uniform Tire Quality Grading ..........................6-67
Wheel Alignment and Tire Balance ..................6-68
Wheel Replacement ..................................... .6-68
Tire Chains ................................................. .6-70
If a Tire Goes Flat ....................................... .6-70
Tire Sealant and Compressor Kit ....................6-72
Tire Sealant and Compressor Kit Storage .........6-79
Changing a Flat Tire .................................... .6-80
Removing the Spare Tire and Tools ................6-81
Removing the Flat Tire and Installing the Spare Tire ............................................... .6-86
Storing a Flat or Spare Tire and Tools ............6-90
Compact Spare Tire ..................................... .6-93
Appearance Care ........................................... .6-94
Interior Cleaning .......................................... .6-94
Fabric/Carpet .............................................. .6-95
Leather ...................................................... .6-96
Instrument Panel, Vinyl, and Other Plastic Surfaces ................................................. .6-96
Care of Safety Belts ..................................... .6-96
Weatherstrips .............................................. .6-97Washing Your Vehicle
.................................. .6-97
Cleaning Exterior Lamps/Lenses .....................6-97
Finish Care ................................................. .6-98
Windshield and Wiper Blades .........................6-98
Aluminum or Chrome-Plated Wheels and Trim ................................................. .6-99
Tires ........................................................ .6-100
Sheet Metal Damage .................................. .6-100
Finish Damage .......................................... .6-100
Underbody Maintenance ...............................6-100
Chemical Paint Spotting ...............................6-100
Vehicle Identication .................................... .6-101
Vehicle Identification Number (VIN) ................6-101
Service

Parts Identification Label ...................6-101
Electrical System ......................................... .6-102
Add-On Electrical Equipment .........................6-102
Headlamp Wiring ....................................... .6-102
Windshield Wiper Fuses ...............................6-102
Power Windows and Other Power Options ......6-102
Fuses and Circuit Breakers ..........................6-103
Floor Console Fuse Block ............................6-103
Engine Compartment Fuse Block ...................6-105
Capacities and Specications ........................6-109
Section 6 Service and Appearance Care
6-2

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems, many
fluids, and some component wear by-products
contain and/or emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as
airbag initiators, seat belt pretensioners, and lithium
batteries contained in remote keyless transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{WARNING:
You can be injured and the vehicle could be
damaged if you try to do service work on a vehicle
without knowing enough about it.
•Be sure you have sufficient knowledge,
experience, the proper replacement parts, and
tools before attempting any vehicle
maintenance task.
•Be sure to use the proper nuts, bolts, and
other fasteners. English and metric fasteners
can be easily confused. If the wrong fasteners
are used, parts can later break or fall off. You
could be hurt.
If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order
the proper service manual, see Service Publications
Ordering Information on page 8-15 .
This vehicle has an airbag system. Before attempting to
do your own service work, see Servicing Your
Airbag-Equipped Vehicle on page 2-69 .
6-4

Keep a record with all parts receipts and list the mileage
and the date of any service work performed. See
Maintenance Record on page 7-14.
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airflow around it. This can cause wind noise and can
affect fuel economy and windshield washer performance.
Check with your dealer/retailer before adding equipment
to the outside of the vehicle.
Fuel
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as TOP
TIER Detergent Gasoline. Look for the TOP TIER label on the fuel pump to ensure
gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be found
at www.toptiergas.com.
6-5

Gasoline Octane
Use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
an audible knocking noise, commonly referred to as spark
knock, might be heard when driving. If this occurs, use a
gasoline rated at 87 octane or higher as soon as possible.
If heavy knocking is heard when using gasoline rated at
87 octane or higher, the engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM specification
D 4814 in the United States or CAN/CGSB-3.5 or 3.511 in
Canada. Some gasolines contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend against the use of
gasolines containing MMT. SeeAdditives on page 6-6for
additional information.
California Fuel
If the vehicle is certified to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specifications. See the underhood emission
control label. If this fuel is not available in states adopting
California emissions standards, the vehicle will operate
satisfactorily on fuels meeting federal specifications, but
emission control system performance might be affected.
The malfunction indicator lamp could turn on and the
vehicle might fail a smog-check test. See Malfunction
Indicator Lamp on page 4-30 . If this occurs, return to your
authorized dealer/retailer for diagnosis. If it is determined
that the condition is caused by the type of fuel used,
repairs might not be covered by the vehicle warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, nothing should have to be added to the fuel.
6-6

However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if the vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline.
For customers who do not use TOP TIER Detergent
Gasoline regularly, one bottle of GM Fuel System
Treatment PLUS, added to the fuel tank at every engine
oil change, can help clean deposits from fuel injectors
and intake valves. GM Fuel System Treatment PLUS is
the only gasoline additive recommended by General
Motors.
Also, your dealer/retailer has additives that will help
correct and prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available in
your area. We recommend that you use these gasolines,
if they comply with the specifications described earlier.
However, E85 (85% ethanol) and other fuels containing
more than 10% ethanol must not be used in vehicles that
were not designed for those fuels.Notice:
This vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under the
vehicle warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of the
emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be hard
to find. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by the vehicle warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you will be driving.
6-7

Filling the Tank
{WARNING:
Fuel vapor burns violently and a fuel fire can
cause bad injuries. To help avoid injuries to you
and others, read and follow all the instructions on
the fuel pump island. Turn off the engine when
refueling. Do not smoke near fuel or when
refueling the vehicle. Do not use cellular phones.
Keep sparks, flames, and smoking materials away
from fuel. Do not leave the fuel pump unattended
when refueling the vehicle. This is against the law
in some places. Do not re-enter the vehicle while
pumping fuel. Keep children away from the fuel
pump; never let children pump fuel.The tethered fuel cap is located behind a hinged fuel
door on the passenger side of the vehicle.
To remove the fuel cap, turn it slowly counterclockwise.
The fuel cap has a spring in it; if the cap is released
too soon, it will spring back to the right.
While refueling, hang the tethered fuel cap from the
hook on the fuel door.
6-8

Filling a Portable Fuel Container
{WARNING:
Never fill a portable fuel container while it is in the
vehicle. Static electricity discharge from the
container can ignite the fuel vapor. You can be
badly burned and the vehicle damaged if this
occurs. To help avoid injury to you and others:
•Dispense fuel only into approved containers.
•Do not fill a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or on
any surface other than the ground.
•Bring the fill nozzle in contact with the inside
of the fill opening before operating the nozzle.
Contact should be maintained until the filling
is complete.
•Do not smoke while pumping fuel.
•Do not use a cellular phone while
pumping fuel.
Checking Things Under
the Hood
{WARNING:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing, and tools away from any
underhood electric fan.
{WARNING:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.
6-10

Engine Compartment Overview
When you open the hood, here is what you will see:
6-12

A.Engine Air Cleaner/Filter on page 6-18 .
B. Engine Oil Fill Cap. See “When to Add Engine Oil” under Engine Oil on page 6-13 .
C. Engine Oil Dipstick (Out of View). See “Checking Engine Oil” under Engine Oil on page 6-13 .
D. Brake Master Cylinder Reservoir. See “Brake Fluid” under Brakes on page 6-29 andHydraulic Clutch
on page 6-19.
E. Engine Compartment Fuse Block on page 6-105 .
F. Remote Positive (+) Terminal. See Jump Starting on
page 6-34.
G. Remote Negative ( −) Terminal. SeeJump Starting
on page 6-34.
H. Engine Coolant Surge Tank. See Cooling System on
page 6-20.
I. Windshield Washer Fluid Reservoir. See “Adding Washer Fluid” under Windshield Washer Fluid
on page 6-28.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 6-12 for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
6-13