cooling PONTIAC G6 2010 User Guide

{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Heater and radiator hoses, and other engine parts,
can be very hot. Do not touch them. If you do, you
can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.Notice:Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 50 000 km (30,000 miles)
or 24 months, whichever occurs rst. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant
in the vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. The coolant is designed
to remain in the vehicle for five years or 240 000 km
(150,000 miles), whichever occurs first.
The following explains the cooling system and how
to check and add coolant when it is low. If there is
a problem with engine overheating, seeEngine
Overheating on page 6-35.
6-31

What to Use
{WARNING:
Adding only plain water to the cooling system can
be dangerous. Plain water, or some other liquid
such as alcohol, can boil before the proper coolant
mixture will. The vehicle’s coolant warning system
is set for the proper coolant mixture. With plain
water or the wrong mixture, the engine could get
too hot but you would not get the overheat
warning. The engine could catch fire and you or
others could be burned. Use a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant.
Use a 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant. If using this mixture, nothing
else needs to be added. This mixture:
•Gives freezing protection down to−37°C (−34°F),
outside temperature.
•Gives boiling protection up to 129°C (265°F),
engine temperature.
•Protects against rust and corrosion.
•Will not damage aluminum parts.
•Helps keep the proper engine temperature.Notice:If an improper coolant mixture is used,
the engine could overheat and be badly damaged.
The repair cost would not be covered by the vehicle
warranty. Too much water in the mixture can freeze
and crack the engine, radiator, heater core, and
other parts.
Notice:If extra inhibitors and/or additives are used
in the vehicle’s cooling system, the vehicle could
be damaged. Use only the proper mixture of
the engine coolant listed in this manual for the
cooling system. SeeRecommended Fluids and
Lubricants on page 7-10for more information.
Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
Check to see if coolant is visible in the coolant recovery
tank. If the coolant inside the coolant recovery tank
is boiling, do not do anything else until it cools down.
If coolant is visible but the coolant level is not at or above
the FULL COLD mark, add a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant at the coolant
recovery tank, but be sure the cooling system is cool
before this is done. See Engine Coolant for more
information.
The coolant level should be at or above the FULL COLD
mark on the coolant surge tank. If it is not, you may have
a leak in the cooling system.
6-32

How to Add Coolant to the Coolant
Surge Tank
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
Notice:This vehicle has a specic coolant ll
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the surge tank
pressure cap — even a little — they can come
out at high speed. Never turn the cap when the
cooling system, including the surge tank pressure
cap, is hot. Wait for the cooling system and surge
tank pressure cap to cool if you ever have to turn
the pressure cap.
If no coolant is visible in the surge tank, add coolant as
follows:
1. Remove the coolant surge tank pressure cap when
the cooling system, including the coolant surge tank
pressure cap and upper radiator hose, is no
longer hot.
Turn the pressure cap slowly counterclockwise
about two or two and one-half turns.
If you hear a hiss, wait for that to stop. This will
allow any pressure still left to be vented out
the discharge hose.
6-33

2. Keep turning the
pressure cap slowly
and remove it.
3. Fill the coolant surge tank with the proper mixture
to the FULL COLD mark. Wait about five minutes
and then check to see if the level is below the mark.
If the level is below the FULL COLD mark, add
additional coolant to bring the level up to the mark.
Repeat this procedure until the level remains
constant at the FULL COLD mark for at least
five minutes.4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.
By this time, the coolant level inside the coolant
surge tank might be lower. If the level is lower than
the FULL COLD mark, add more of the proper
mixture to the coolant surge tank until the level
reaches the FULL COLD mark.
5. Replace the pressure cap. Be sure the pressure
cap is hand-tight and fully seated.
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
If coolant is needed, add the proper DEX-COOL
®
coolant mixture at the coolant recovery tank.
6-34

Engine Overheating
The vehicle has an indicator to warn of engine
overheating.
There is an engine coolant temperature gage on
the instrument panel cluster. SeeEngine Coolant
Temperature Gage on page 4-33.
You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 8-7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run
the engine and have the vehicle serviced.
Notice:Engine damage from running the engine
without coolant is not covered by the warranty.
Notice:If the engine catches re while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. SeeOverheated Engine Protection
Operating Mode on page 6-37for information on
driving to a safe place in an emergency.
If Steam Is Coming From The Engine
Compartment
{WARNING:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Turn it off and get everyone away from the
vehicle until it cools down. Wait until there is no sign
of steam or coolant before you open the hood.
If you keep driving when the vehicles engine is
overheated, the liquids in it can catch fire. You or
others could be badly burned. Stop the engine if
it overheats, and get out of the vehicle until the
engine is cool.
SeeOverheated Engine Protection Operating Mode
on page 6-37for information on driving to a safe
place in an emergency.
6-35

If you need to replace any of your wheels, wheel bolts,
wheel nuts, or Tire Pressure Monitor System (TPMS)
sensors, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts, wheel nuts, and TPMS sensors
for your vehicle.
{WARNING:
Using the wrong replacement wheels, wheel bolts,
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts, and wheel nuts for
replacement.Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance, and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 6-90for more
information.
Used Replacement Wheels
{WARNING:
Putting a used wheel on the vehicle is dangerous.
You cannot know how it has been used or how far it
has been driven. It could fail suddenly and cause a
crash. If you have to replace a wheel, use a new
GM original equipment wheel.
6-80

Fuses Usage
7 Left Headlamp Low Beam
8 Horn
9 Right Headlamp Low Beam
10 Front Fog Lamps
11 Left Headlamp High Beam
12 Right Headlamp High Beam
13 Engine Control Module (Battery)
14 Windshield Wiper
15 Antilock Brake System (IGN 1)
16 Engine Control Module (IGN 1)
17 Cooling Fan 1
18 Cooling Fan 2
19Run Relay, Heating, Ventilation,
Air Conditioning Blower
20 Body Control Module 1
21 Body Control Module Run/Crank
22 Rear Electrical Center 1
23 Rear Electrical Center 2
24 Antilock Brake System
25 Body Control Module 2Fuses Usage
26 Starter
41 Electric Power Steering
42Transmission Control Module
Battery
43Ignition Module (LE5, LE9, LZ4,
LZE, LZ9), Odd Cylinder
Injectors/Ignition Coils (LY7)
44Injectors (LE5, LE9, LZ4, LZE, LZ9),
Even Cylinder Injectors/Ignition
Coils (LY7)
45Rear Oxygen Sensors
(LZ4, LZE, LZ9, LY7)
46 Daytime Running Lamps
47 Center High-Mounted Stoplamp
50Front Power Windows Coupe/
Retractable Hardtop
51 Not Used
52 AIR Solenoid
54 Regulated Voltage Control
55 Antilock Brake System (Battery)
6-121

Relays Usage
28 Cooling Fan 1
29 Cooling Fan Series/Parallel
30 Cooling Fan 2
31 Starter
32 Run/Crank, Ignition
33 Powertrain
34 Air Conditioning Clutch
35 High Beam
36 Front Fog Lamps
37 Horn
38 Low Beam
39 Windshield Wiper 1
40 Windshield Wiper 2
48 Daytime Running Lamps
49 Center High-Mounted Stoplamp
53 AIR SolenoidDiodes Usage
27 Wiper
Rear Compartment Fuse Block
The rear compartment fuse block is located in the trunk
of the vehicle. Access the fuse block through the
trunk panel on the driver side of the rear cargo area.
6-122

ApplicationCapacities
Metric English
Cooling System
2.4L L4 Engine 7.1 L 7.5 qt
3.5L, 3.6L, 3.9L V6 Engines 9.2 L 9.7 qt
Engine Oil with Filter
2.4L L4 Engine 4.7 L 5.0 qt
3.5L and 3.9L V6 Engines 3.8 L 4.0 qt
3.6L V6 Engine 5.2 L 5.5 qt
Fuel Tank 61.7 L 16.3 gal
Wheel Nut Torque 140Y100 lb ft
*Transmission fluid capacity is approximate. SeeAutomatic Transmission Fluid (2.4L L4, 3.5L V6 and
3.6L V6 Engines) on page 6-27orAutomatic Transmission Fluid (3.9L V6 Engine) on page 6-28for
information on checking fluid level.
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual.
6-126

•Fluids visual leak check (or every 12 months,
whichever occurs first). A leak in any system must
be repaired and the fluid level checked.
•Engine air cleaner filter inspection (vehicles driven
in dusty conditions only). SeeEngine Air Cleaner/
Filter on page 6-26.
•Brake system inspection (or every 12 months,
whichever occurs first).
MaintenanceII
•Perform all services described in MaintenanceI.
•Steering and suspension inspection. Visual
inspection for damaged, loose, or missing parts or
signs of wear.
•Engine cooling system inspection. Visual inspection
of hoses, pipes, fittings, and clamps and
replacement, if needed.
•Windshield wiper blade inspection for wear, cracking,
or contamination and windshield and wiper blade
cleaning, if contaminated. SeeWindshield and Wiper
Blades on page 6-112. Worn or damaged wiper
blade replacement. SeeWindshield Wiper Blade
Replacement on page 6-55.
•Body hinges and latches, key lock cylinders, folding
seat hardware, and rear compartment hinges
lubrication. SeeRecommended Fluids and
Lubricants on page 7-10. More frequent lubrication
may be required when vehicle is exposed to a
corrosive environment. Applying silicone grease on
weatherstrips with a clean cloth makes them last
longer, seal better, and not stick or squeak.
•Restraint system component check. SeeChecking
the Restraint Systems on page 2-74.
•Engine air cleaner filter inspection. SeeEngine Air
Cleaner/Filter on page 6-26.
Additional Required Services
At Each Fuel Stop
•
Engine oil level check. SeeEngine Oil on page 6-21.
•Engine coolant level check. SeeEngine Coolant on
page 6-31.
•Windshield washer fluid level check. SeeWindshield
Washer Fluid on page 6-38.
7-4