brake PONTIAC G6 2010 Service Manual

Checking Things Under
the Hood
{WARNING:
An electric fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing, and tools away from any
underhood electric fan.
{WARNING:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.
6-14

A.Engine Air Cleaner/Filter on page 6-26.
B. Engine Cooling Fan. SeeCooling System on
page 6-30.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-21.
D. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” underEngine Oil on page 6-21.
E. Engine Coolant Surge Tank. SeeEngine Coolant on
page 6-31.F. Pressure Cap. SeeCooling System on page 6-30.
G. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 6-39.
H.Battery on page 6-42.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-38.
J.Engine Compartment Fuse Block on page 6-119.
6-17

A.Engine Air Cleaner/Filter on page 6-26.
B.Power Steering Fluid on page 6-37.
C. Engine Cooling Fan. SeeCooling System on
page 6-30.
D. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-21.
E. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 6-21.
F. Engine Coolant Surge Tank. SeeEngine Coolant on
page 6-31.
G. Pressure Cap. SeeCooling System on page 6-30.
H. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 6-39.I. Automatic Transmission Fluid Cap/Dipstick
(Out of View). SeeAutomatic Transmission Fluid
(2.4L L4, 3.5L V6 and 3.6L V6 Engines) on page 6-27
orAutomatic Transmission Fluid (3.9L V6 Engine) on
page 6-28.
J.Battery on page 6-42.
K. SeeEngine Compartment Fuse Block on
page 6-119.
L. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-38.
6-19

A.Engine Air Cleaner/Filter on page 6-26.
B.Power Steering Fluid on page 6-37.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-21.
D. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 6-21.
E. Electric Engine Cooling Fans (Out of View).
SeeCooling System on page 6-30.
F. Engine Coolant Surge Tank. SeeEngine Coolant on
page 6-31.
G. Pressure Cap. SeeCooling System on page 6-30.
H. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 6-39.
I. Automatic Transmission Fluid Cap/Dipstick
(Out of View). See “Checking the Fluid Level”
underAutomatic Transmission Fluid (2.4L L4, 3.5L V6
and 3.6L V6 Engines) on page 6-27orAutomatic
Transmission Fluid (3.9L V6 Engine) on page 6-28.
J.Battery on page 6-42.
K. Underhood Fuse Block. SeeEngine Compartment
Fuse Block on page 6-119.
L. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-38.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil level at each
fuel fill. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 6-16
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If this is not done,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
6-21

Checking the Fluid Level
Prepare the vehicle as follows:
1. Park the vehicle on a level place. Keep the engine
running.
2. With the parking brake applied, place the shift lever
in P (Park).
3. With your foot on the brake pedal, move the
shift lever through each gear, pausing for about
three seconds in each one. Then, position the
shift lever in P (Park).
4. Let the engine run at idle for three to five minutes.
Then, without shutting off the engine, follow these
steps:
1. The transmission
fluid dipstick handle
has this symbol on it,
and is located near
the rear of the engine
compartment.
SeeEngine Compartment Overview on page 6-16
for more information on location.
2. Remove the dipstick and wipe it with a clean rag or
paper towel.3. Reinstall it back in all the way, wait three seconds,
and then pull it back out again.
4. Check both sides of the dipstick and read the
lower level. The fluid level must be within the
crosshatched area.
5. If the fluid level is in the acceptable range, reinstall
the dipstick back in all the way.
6-29

Notice:
When using concentrated washer uid, follow
the manufacturer’s instructions for adding
water.
Do not mix water with ready-to-use washer uid.
Water can cause the solution to freeze and
damage your washer uid tank and other parts
of the washer system. Also, water does not clean
as well as washer uid.
Fill the washer uid tank only three-quarters
full when it is very cold. This allows for uid
expansion if freezing occurs, which could
damage the tank if it is completely full.
Do not use engine coolant (antifreeze) in your
windshield washer. It can damage the vehicle’s
windshield washer system and paint.
Brakes
Brake Fluid
The brake master
cylinder reservoir is filled
with DOT 3 brake fluid.
SeeEngine Compartment
Overview on page 6-16for
the location of the reservoir.
There are only two reasons why the brake fluid level in
the reservoir might go down:
•The brake fluid level goes down because of normal
brake lining wear. When new linings are installed,
the fluid level goes back up.
•A fluid leak in the brake hydraulic system can also
cause a low fluid level. Have the brake hydraulic
system fixed, since a leak means that sooner
or later the brakes will not work well.
6-39

Do not top off the brake fluid. Adding fluid does not
correct a leak. If fluid is added when the linings are worn,
there will be too much fluid when new brake linings are
installed. Add or remove brake fluid, as necessary, only
when work is done on the brake hydraulic system.
{WARNING:
If too much brake fluid is added, it can spill on
the engine and burn, if the engine is hot enough.
You or others could be burned, and the vehicle
could be damaged. Add brake fluid only when
work is done on the brake hydraulic system.
When the brake fluid falls to a low level, the BRAKE
FLUID message in the Driver Information Center (DIC)
displays. SeeDIC Warnings and Messages on
page 4-42.
What to Add
Use only new DOT 3 brake fluid from a sealed container.
SeeRecommended Fluids and Lubricants on page 7-10.
Always clean the brake fluid reservoir cap and the
area around the cap before removing it. This helps keep
dirt from entering the reservoir.
{WARNING:
With the wrong kind of fluid in the brake hydraulic
system, the brakes might not work well. This could
cause a crash. Always use the proper brake fluid.
Notice:
Using the wrong uid can badly damage brake
hydraulic system parts. For example, just a few
drops of mineral-based oil, such as engine oil, in
the brake hydraulic system can damage brake
hydraulic system parts so badly that they will
have to be replaced. Do not let someone put in
the wrong kind of uid.
If brake uid is spilled on the vehicle’s painted
surfaces, the paint nish can be damaged.
Be careful not to spill brake uid on the vehicle.
If you do, wash it off immediately. SeeWashing
Your Vehicle on page 6-110.
6-40

Brake Wear
This vehicle has disc brakes. Disc brake pads have
built-in wear indicators that make a high-pitched warning
sound when the brake pads are worn and new pads
are needed. The sound can come and go or be heard
all the time the vehicle is moving, except when applying
the brake pedal firmly.
{WARNING:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to an
accident. When the brake wear warning sound is
heard, have the vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are first applied or lightly applied.
This does not mean something is wrong with the brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in the
proper sequence to torque specifications inCapacities
and Specications on page 6-125.Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer/retailer if the brake pedal does not
return to normal height, or if there is a rapid increase
in pedal travel. This could be a sign that brake service
might be required.
Brake Adjustment
Every time the brakes are applied, with or without the
vehicle moving, the brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. The vehicle
was designed and tested with top-quality brake parts.
When parts of the braking system are replaced — for
example, when the brake linings wear down and new
ones are installed — be sure to get new approved
replacement parts. If this is not done, the brakes might
not work properly. For example, if someone puts in
brake linings that are wrong for the vehicle, the balance
between the front and rear brakes can change — for the
worse. The braking performance expected can change in
many other ways if the wrong replacement brake parts
are installed.
6-41

Jump Starting
If the vehicle’s battery has run down, you may want to
use another vehicle and some jumper cables to start
your vehicle. Be sure to use the following steps to do
it safely.
{WARNING:
Batteries can hurt you. They can be dangerous
because:
•They contain acid that can burn you.
•They contain gas that can explode or ignite.
•They contain enough electricity to burn you.
If you do not follow these steps exactly, some or
all of these things can hurt you.Notice:Ignoring these steps could result in costly
damage to the vehicle that would not be covered
by the warranty.
Trying to start the vehicle by pushing or pulling it
will not work, and it could damage the vehicle.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be
able to start your vehicle, and the bad grounding
could damage the electrical systems.
To avoid the possibility of the vehicles rolling, set the
parking brake firmly on both vehicles involved in the
jump start procedure. Put an automatic transmission
in P (PARK) or a manual transmission in NEUTRAL
before setting the parking brake.
6-43

(C) Aspect Ratio:A two-digit number that
indicates the tire height-to-width measurements.
For example, if the tire size aspect ratio is 60, as
shown in item C of the illustration, it would mean
that the tire’s sidewall is 60 percent as high as it
is wide.
(D) Construction Code
:A letter code is used
to indicate the type of ply construction in the tire.
The letter R means radial ply construction; the
letter D means diagonal or bias ply construction;
and the letter B means belted-bias ply construction.
(E) Rim Diameter
:Diameter of the wheel in
inches.
(F) Service Description
:These characters
represent the load index and speed rating of the
tire. The load index represents the load carry
capacity a tire is certified to carry. The speed
rating is the maximum speed a tire is certified
to carry a load.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the
tire pressing outward on each square inch of
the tire. Air pressure is expressed in pounds
per square inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
Aspect Ratio
:The relationship of a tire’s height
to its width.
Belt
:A rubber coated layer of cords that is
located between the plies and the tread. Cords
may be made from steel or other reinforcing
materials.
Bead
:The tire bead contains steel wires wrapped
by steel cords that hold the tire onto the rim.
6-61