check PONTIAC GRAND-AM 1994 Workshop Manual
[x] Cancel search | Manufacturer: PONTIAC, Model Year: 1994, Model line: GRAND-AM, Model: PONTIAC GRAND-AM 1994Pages: 274, PDF Size: 15.01 MB
Page 236 of 274
CHECK OR
SERVICE
Steering Column
Lock
WHAT TO DO
While parked, and with the parking
brake set, try to
turn the key to “LOCK”
in each shift lever position.
With an automatic transaxle, the
key should turn to “LOCK” only
when
the shift lever is in “P’ (Park).
With a manual transaxle, the key
should turn to “LOCK” only when
the shift lever is in “R” (Reverse).
On vehicles with a key release
button, try to turn the key to
“LOCK” without pressing the
button. The
key should turn to
“LOCK” only with the key button
depressed.
On all vehicles, the key
should come out only
in “LOCK.”
CHECK OR
SERVICE
Parking Brake and
Automatic
Transaxle
T“
(Park) Mechanism
Check
WHAT TO DO
cAuyoN:when, y.ou~are~~~doing.,~his’
check, your vehicle could begin to.
move. You or others could be injured:
and property
could be damaged.
Make sure there
is room in front of,
your vehicle in case it begins to roll.,:
Re ready to apply the regular brake
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping your
foot
on the regular brake, set the
parking brake.
To check the parking brake: With the
engine running and transaxle in “N”
(Neutral), slowly remove foot
pressure from the regular brake
pedal.
Do this until the vehicle is
held by the parking brake only.
To check the “P’ (Park) mechanism’s
holding ability: Shift to
“P” (Park).
Then release all brakes.
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Page 237 of 274
Maintenance Schedule
CHECK OR SERVICE
Underbody Flushing
WHAT TO DO
At least every spring, use plain water to
flush any corrosive materials from the
underbody. Take care to clean
thoroughly any areas where mud and
other debris can collect.
Section C: Periodic Maintenance
Inspections
hted below are inspections and services which should be
Ierformed at least twice a year (for instance, each spring and
all). You should let your
GM dealer’s service department or
Ither qualified service center do these jobs. Make sure any
lecessary repairs are completed at once.
INSPECTION
OR SERVICE
testraint Systems
Steering,
Suspension and
?ront-Wheel-Drive
4xle Boot and Seal
[nspection
Exhaust System
[nspection
WHAT SHOULD BE DONE
Now and then, make sure all your belts,
buckles, latch plates, retractors,
anchorages and reminder systems are
working properly. Look for any loose
parts or damage. If you see anything that
might keep a restraint system from doing
its job, have it repaired.
Inspect the front and rear suspension and
steering system for damaged, loose or
missing parts, signs of wear, or lack of
lubrication. Inspect the power steering
lines and hoses for proper hookup,
binding, leaks, cracks, chafing, etc.
Clean and then inspect the drive axle
boot seals for damage, tears or leakage.
Replace seals
if necessary.
Inspect the complete exhaust system.
Inspect the body near the exhaust
system.
Look for broken, damaged,
missing or out-of-position parts as well
as open seams, holes, loose connections,
or other conditions which could cause a
heat build-up
in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust”
in the Index.
236
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INSPECTION
OR SERVICE
Throttle Linkage
Inspection
Manual Transaxle
WHAT SHOULD BE DONE
Inspect the throttle linkage for
interference or binding, and for
damaged or missing parts. Replace
parts as needed.
Check the transaxle fluid level; add if
needed. See “Manual Transaxle” in the
Index.
A fluid loss may indicate a
problem. Check the system and repair if
needed.
INSPECTION
OR SERVICE
Brake System
Inspection
WHAT SHOULD BE DONE
Inspect the complete system. Inspect
brake lines and hoses for proper
hookup, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for
wear and rotors for surface condition.
Also inspect drum brake linings for
wear and cracks. Inspect other brake
parts, including drums, wheel
cylinders, calipers, parking brake, etc.
The parking brake is self-adjusting and
no manual adjustment is required. You
may need to have your brakes inspected
more often
if your driving habits or
conditions result
in frequent braking.
NOTE: A low brake fluid level can
indicate worn disc brake pads which
may need to serviced. Also, if the brake
system warning light stays
on or comes
on, something may be wrong with the
brake system. See “Brake System
Warning Light”
in the Index. If your
anti-lock brake system warning light
stays
on, comes on or flashes, something
may be wrong with the anti-lock brake
system. See “Anti-Lock Brake system
Warning Light” in
the Index.
237
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Page 252 of 274
How You Can Get an
Index:
Indexes are published periodically. Most
of
the PSP’s which could potentially
apply to the most recent Pontiac models
will be listed in the most recent
publication for that model year. This
means you may want to wait
until the end
of the model year before ordering an
index if you are interested
in buying
PSP’s pertaining to a current model year
car or truck.
Some PSP’s pertaining to a particular
model year vehicle may be published in
later years, and these would be listed in
the later year’s index. When you order an
1 index for a model year that is not over
yet, we’lrsend you the most recently
~ published issue. Check the ordering form
for indexes for earlier model years. ~
Cut out the ordering form, fill it out,
and
mail
it in. We will then see to it that an
index
is mailed to you. There is no charge
’ for indexes for the 1990- 1994 model
~ years.
Toll-Free Telephone
Number
If you want an additional ordering form
for an index, just call toll-free and we’ll
be happy to send you one. Automated
recording equipment will take your name
and mailing address. The number to call
is
1-800-55 1-41 23.
A VERY IMPORTANT REMINDER:
These PSP’s are meant for technicians.
They are not meant for the
“do-it-yourselfer.” Technicians have the
equipment, tools, safety instructions, and
know-how to do a
job quickly and safely.
Pontiac Service
Publications
You can get these by using the order form
later in this section.
Pontiac Division service manuals are
intended for use by professional, qualified
technicians. Attempting repairs or service
without the appropriate training, tools,
and equipment could cause injury to you
or others and damage to your vehicle that
may cause it not to operate properly.
251 mm8
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Page 254 of 274
1994 PONTIAC SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out the Service Publications Order Form
in this book and mailing it with your check, money order or credit card information to Helm, lncorporated (address listed below).
CURRENT PUBLICATIONS FOR 1994 PONTIAC GRAND AM
PRODUCT SERVICE PUBLICATIONS
Product Service Publications (PSP’s), are bulletins, letters \
and articles
published for trained dealer service personnel. See Service Publica-
tions listed previously in this section.
A cumulative index is published quarterly during the current model
year. The indexes list all PSP’s published by Pontiac in the model year.
PSP Index
Year Form Number Price
1994 PSPI-94-P ........................ . . Free
1993 PSPI-93-P
.......................... Free
1992 PSPI-92-P
.......................... Free
1991 PSPI-91-P
............................... Free
PSP Bound Bulletin Book (Complete Year Bulletins)
Year Description Form Number Price
1992 All PSP’S .................... S-92-PSP-4 15.00
1991 All PSP’S .................... S-91-PSP-4 15.00
For subscription information call Helm, lncorporated.
SERVICE MANUALS
Service Manuals have the diagnosis, repair and overhaul information
on engines, transmission, axle, suspension, brakes, electrical, steer-
ing, body, etc.
Model Form Number Price
1994 Pontiac Grand Am
............. S-9410-N TBA*
NOTE: Please specify special body or engine types on order form.
Write information in the Form Number column. For example: Turbo,
Convertible.
*Price to be announced at a later date. Call 1-800-782-4356 for further information.
OWNER’S INFORMATION
Owner publications are written directly for owners and intended
to pro-
vide basic operational information about the vehicle. The Owner’s
Manual includes the Maintenance Schedule for all models.
1994 Pontiac Grand Am Owner’s Manual
In Portfolio: lncludes
Porffolio, Owner‘s Manual and Warranty Booklet.
1994 Pontiac Grand Am In-Portfolio
........ .10260946 $15.00
Without Portfolio: Includes Owner’s Manual.
1994 Pontiac Grand Am Without Portfolio
... .lo260961 $10.00
CURRENT & PAST MODEL ORDER FORMS
Service Publications are available for current and past model Pontiac
vehicles. To request an order form, please specify year and model
name
of vehicle.
Address all inquiries to: HELM, INCORPORATED
PO. Box 07130 ~~ ~
Detroit, MI 48207
For
information and inquiriescall: 1-800-782-4356
253..
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Page 258 of 274
PONTIAC SERVICE PUBLICATIONS ORDER FORM
NOTE: Please complete form below (Print or Qpe) and MAIL TO:
Post Office Box 07130. Detroit, Michigan 48207
ORDER TOLL FREE
1-800-782-4356
(Monday-Friday 8:OO A.M.-6:00 P.M. EST)
NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. For purchases outside USA. please write to the above address for quotation.
(CUSTOMER NAME) (ATTENTION)
(STREET ADDRESS-NO P.O. BOX NUMBERS) (APT. NO.)
(Crru) (STATE) (ZIP CODE)
DAYTIME TELEPHONE NO. CODE
TOTAL MATERIAL
[III Check Or Money Michigan-
funds only - do not
add 4%
Handling Charge $4.00
Canadian Postage (see Note WOW)
GRAND TOTAL
mlml
Check here if your billing
address isdifferent from your
shipping address shown.
*Prices are subject to change without notice and wiihout incurring obligation. NOTE TO CANADIAN CUSTOMERS: AI1 listed prices are quoted in U.S. funds. Canadiin residents are to make checks *pw to ur ae. hll 1.806782-4358 for fuflhw tnf,,,,,,*bn. payable in U.S. funds. To cover Canadian postage, adds1 1.5Oplu\
s the U.S. Handling Charge. Requests for manuals
Orders cannot be returned without prior authorizatiin. A restocking lee may apply. printed in French should be directed to Canadian General Motors dealerships. P~OMO allow adequate tlme for portal sewice.
ProCarManuals.com
Page 260 of 274
PONTIAC SERVICE PUBLICATIONS ORDER FORM
NOTE: Please complete form below (Print or Type) and MAIL TO:
Post Office Box 07130. Detroit, Michigan 48207
ORDER TOLL FREE
1-800-782-4356
(Monday-Friday 8:OO A.M.-6:00 P.M. EST)
PUBLICATION FORM NUMBER ITEM DESCRIPTION I VEHICLE YODEL NAYE I
$941 O-N Service Manual Pontiac Grand Am 1994 TBA* -
10260946 Owner’s Manual In-Portfolio Pontiac Grand Am 1994
10260961 Owner’s Manual Without-Portfolio Pontiac Grand Am 1994
$15.00
$1 0.00
I
s
tm
I
‘P
T
C
NOTE Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent.
For purchases outside U.S.A. please write to the above address for quotation.
I
(CUSTOMER NAME) (AlTENTON)
(STREET ADDRESS-NO P.O. BOX NUMBERS) (APT. NO.)
(Crrv) (STATE) (ZIP CODE)
DAYTIME TELEPHONE NO. CODE ( AREA
TOTAL MATERIAL
Check or Money Michigan Purchasers Order payable to Helm, Inc. (USA add 4% sales tax
funds only - do not Handling Charge $4.00
send cash.) Canadian Postage
0 MastefCard (See Note -1
-
Discover GRAND TOTAL
VISA 0 Card
Number:
(CUSTOMER SIGNATURE) -
*Prices are subject to change without notice and without incurr\
ing obtigation. NOTE TO CANADIAN CUSTOMERS: All listed prices arequa@ in U.S. funds. Canadian residents to make check * *pwto rnnmnw a bw ~,l11-800.782- tor fu,tw infm)on. payable in U.S. funds. To em Canadian postage, add $11.50 plus the U.S. Handling Charge. Requests for manuals
Orders canna
be returned without prior authorization. A restocking fee may apply. printed in French should be directed to Canadian General Motors dealerships. Please allow adequate time for postal service.
259.. .
ProCarManuals.com
Page 264 of 274
Index
Adding
Brake Fluid ................. 192
Electrical Equipment
..... 107. 2 11
Engine Coolant
.......... 159. 189
Engine Oil
.................. 18 1
Hydraulic Clutch Fluid ........ 187
Power Steering Fluid
..... 190. 216
Transaxle Fluid
Automatic ........... 185. 215
Manual
.............. 187. 215
Windshield Washer Fluid
...... 191
Air Bag Readiness Light .......... 22
Air Bag (Supplemental Restraint
System - SRS) ................. 21
Air Cleaner .................... 183
Air Conditioner
................ 103
Alcohol. Driving Under the
Influence of .................. 120
Alcohol
in Gasoline ......... 17 1. 172
Aluminum Wheels. Cleaning ...... 208
Antenna. Fixed
Mast ............ 118
Antifreeze
..................... 188
Anti-Lock Brake System (ABS)
... 123
Anti-Lock Brake System
Warning Light ................. 99
Appearance Care and Materials
.... 204
Ashtray and Lighter
.............. 86
Audio Systems
................. 106
AM/FM Stereo Radio ......... 108
AM/FM Stereo Radio
with
Cassette Player ............. 109
AM/FM Stereo Radio with
Cassette Player and Graphic
Equalizer
.................. 11 1
AM/FM Stereo Radio with
Compact Disc Player ........ 11 3
Care of Audio Systems
........ 11 7
Delco LOC II@
.............. 115
Radio Reception. For the Best
. . 117
Setting the Clock
............. 107
Automatic Door Locks ............ 48
Automatic Lap-Shoulder Belt
(see “Safety Belts”)
Automatic Transaxle
Adding Fluid ............ 185. 215
Checking Fluid
.............. 184
Shifting
..................... 59
Starting Your Engine
........... 56
Battery .................. 148. 194
Jump Starting
........... 148. 194
Rundown Protection
........... 80
Voltmeter
.................... 97
BBB Auto Line
................ 245
Blizzard. If You’re Caught In a
.... 137
Block Heater. Engine
......... 58. 182
Blowout. Tire
.................. 16 1
Brakes
....................... 123
Adjustment ................. 193
Anti-Lock Brake System (ABS)
. 123
Brake Pedal Travel
........... 193
Fluid
...................... 191
Master Cylinder ............. 191
Parking
..................... 66
Rear Drums
................. 192
Replacement
................ 193
Warning Light
................ 98
Wear Indicators
.............. 192
Brakes. Anti-Lock .............. 123
Brake System Warning Light
....... 98
Anti-Lock Brake System
....... 99
Standard Brakes
.............. 99
Brakenramaxle Shift Interlock
..... 69
Warning Light
................ 99
Braking
....................... 123
Braking in Emergencies
.......... 125
,‘Break-in", New Vehicle
Braking Technique .............. 123
Normal Driving ............... 54
When Towing a Trailer ........ 141
Buckling Up (see “Safety Belts”)
Bulb Replacement
Fog Lights .............. 196. 217
Headlight
............... 195. 217
Taillight
................ 196. 217
Capacities & Specifications ...... 215
Carbon Monoxide
in Exhaust . . 70. 138
Cassette Tape Player (see “Audio
Center Passenger Position ......... 27
Chains. Safety
................. 143
Chains. Tire
................... 203
Systems”) C
263 ...
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Page 265 of 274
Index
Changing a Flat Tire ............. 162
“Check Gauges” Light
........... 100
Check Oil Light ................. 96
Engine Coolant .............. 188
Engine Oil Level
............. 179
Hydraulic Clutch
............. 187
Power Steering Fluid
......... 190
Safety Belt Systems
........... 42
Automatic ............... 184
Manual
.................. 186
Checking Things Under the Hood
. . 175
Checks
& Services. Owner ....... 232
Chemical Paint Spotting
.......... 209
Child Restraints
................. 33
Children and Safety Belts
......... 32
Circuit Breakers & Fuses ......... 2 12
Charging System Warning Light .... 97
Checking
Brake Fluid ................. 191
Transaxle Fluid
Cigarette Lighter ................ 86
City Driving
................... 132
Cleaner. Air
................... 183
Aluminum Wheels ........... 208
Antenna
.................... 1 18
Cassette Player and Tapes ...... 117
Compact Discs
.............. 11 8
Finish Damage .............. 209
Foreign Material
............. 209
Cleaning
Fabric ..................... 205
Glass ...................... 207
Inside of Your Pontiac ........ 204
Leather and Vinyl
............. 206
Outside of Your Pontiac
....... 208
Safety Belts
................. 207
Sheet Metal Damage
.......... 209
Special Problems
............ 206
Top of the Instrument Panel
.... 206
Underbody Maintenance
....... 209
Using Solvent Type Cleaner
.... 205
Warnings
........... 204.205. 207
Weatherstrips
............... 209
White Sidewall Tires
.......... 208
Windshield and Wiper Blades
... 207
Climate Control System .......... 102
Clock. Setting the
............... 107
Adding Fluid ................ 187
Checking Fluid
.............. 187
Coin Holder
.................... 86
Comfort Controls
............... 101
Air Conditioning System
...... 103
Climate Control System
....... 102
Defrosting
.................. 104
Heater
..................... 102
Ventilation
.................. 103
Clutch. Hydraulic
Compact Disc Player (see “Audio
Systems”)
Compact Spare Tire ............. 167
Control of a Vehicle
............. 122
Controlled-Cycle Windshield
Wipers ....................... 81
Convex Outside Mirror
........... 83
Coolant ....................... 188
Low Coolant Warning Light
..... 94
Safety Warnings. About
... 188. 189
Temperature Warning Light
..... 94
Thermostat ................. 190
Corrosion Protection
............ 209
Cruise Control
.................. 74
Cup Holders
.................... 85
Curves. Driving on
.............. 125
Checking & Adding .......... 188
Proper Mixture to Use
........ 188
Temperature Gage
............. 94
Customer Assistance Information . . 243
Daytime Running Lights ......... 77
Dead Battery: What to Do ........ 148
Defects. Safety. Reporting (see
“Safety Defects”)
Defensive Driving .............. 120
Defogger. Rear Window
......... 105
Defogging Your Windows
........ 102
Door Locks
..................... 47
Door. Remote Fuel Filler
......... 174
Downshifting
................ 62. 66
Driver Position .................. 17
Driving
At Night ................... 129
City
....................... 132
Controlling a Skid
............ 128
Defensive
.................. 120
Drunken
................... 120
Freeway
..................... 132
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Page 266 of 274
Highway Hypnosis ........... 134
.Hill and Mountain ............ 134
In a Foreign Country
.......... 172
In the Rain
.................. 13C
Logg Distance ............... 132
Loss of Control
.............. 128
On Curves
.................. 125
Passing
.................... 127
Skidding
................... 128
Through Deep Standing Water
... 58
Winter Driving .............. 136
With a Trailer
............... 144
Driving.on Snow or Ice .......... 136
Drunken Driving
............... 120
Easy-Entry Seat ................ 11
Electrical Equipment. Adding
. 107. 2 1 1
Emergencies. Braking .. .. ........ 125
Emergencies on the Road
......... 147
Emergencies. Steering
in ......... 126
Emergency Starting
.. i .......... 148
Emergency Towing
............. 152
Engine Coolant Heater (Engine Block Heater)
....... : ..... 58. 182
Engine Coolant Temperature
Warning Light ................. 94
Engine Identification
............ 2 11
Engine Oil
.................... 179
Additives ................... 182
Checking
& Adding .......... 179
Disposing of Used Oil
........ 182
Engine Coolant (see “Coolant”) .... 188
Energy Conserving ........... 18 I
Filter .................. 182. 22C
Kind of Oil to Use
............ 18C
Pressure- Gage ................ 9f
Warning Light
................ 95
When to Change ............. 182
Engine Overheating ............. 156
Engine Specifications
............ 2 19
Engine. Starting
................. 56
Automatic Transaxle ........... 56
Manual Transaxle ............. 56
2.3L Quad 4 Engine
........... 56
3.lL V6 Engine ............... 57
Ethanol in Gasoline ......... 17 1. 172
Exhaust
Dangerous Gas in
......... 70. 138
Pirking with the Engine
Running ................ 67. 69
Expectant Mothers. Use of Safety
Belts ......................... 26
Expressway Driving
............. 132
Extender. Safety Belt
............. 42
Exterior Appearance (see “Appearance
Care”) ....................... 204
Fabric Cleaning (see “Appearance
Care”) ...................... 204
Filling the Fuel Tank
........ 174. 2 16
Filter. Oil
................ 182. 220
Finish Damage
................. 209
Flashers. Hazard Warning
........ 148
Flat Tire
...................... 161
Flooded Engine ................. 57
Flow-Through Ventilation System . . 105
Fluid
‘Brake ...................... 192
Capacities
.................. 215
Hydraulic Clutch
............. 187
Power Steering
.......... 190. 216
Transaxle
Automatic ........... 184. 215
Manual
.............. 186. 215
Windshield Washer
........... 191
Fluids
& Lubricants ............. 238
Fog Lights
................. 79. 196
Freeway Driving
............... 132
French Language Manual
.......... 2
Fuel
......................... 171
Alcohol
in Fuel .......... 17 1. 172
Capacity
................... 216
Exhaust Warnings
......... ..70. 138
Filling Your Tank
......... 1 .. 174
Fuels
with Alcohol ....... !7 1. 172
Gage
........................ 93
In Foreign Countries .......... 173
Remote Fuel Filler Door
........ 53
Requirements
............... 171
Fuse Usage Chart ............... 213
Fuses
& Circuit Breakers ......... 212
Gages
Coolant Temperature .......... 94
Fuel ........................ 93
Oil Pressure .................. 96
265
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