engine PONTIAC GRAND AM 1997 Repair Manual

/II CAUTION:
An electric fan under the hood can start up even
when the engine is not running and can injure
you. Keep hands, clothing and tools away from
any underhood electric fan.
If the coolant inside the coolant surge tank is boiling,
don’t do anything else until it cools down.
The coolant level should be at or above
FULL COLD.
If it isn’t, you may have a leak in the radiator hoses,
heater hoses, radiator, water pump or somewhere else in
the cooling system.
5-17

/11 CAUTION:
I
Heater and radiator hoses, and other engine
parts, can be very hot. Don’t touch them.
If you
do, you can be burned.
Don% run the engine
if there is a leak. If you run
the engine,
it could lose all coolant. That could
cause an engine fire, and you could
be burned.
Get any leak fixed before you drive the vehicle.
I NOTICE:
.
Engine damage from running your engine
without coolant isn’t covered by your warranty.
If there seems to be no leak, with the engine on, check to
see if the electric engine fan is running. If the engine is
overheating, the fan should be running. If it isn’t, your
vehicle needs service.
How to Add Coolant to the Coolant
Surge Tank
If you haven’t found a problem yet, but the coolant level
isn’t at or above
FULL COLD, add a 50/50 mixture of
clean water (preferably distilled) and DEX-COOL@
coolant at the coolant surge tank, but be sure the cooling
system, including the coolant surge tank pressure cap,
is
cool before you do it. (See “Engine Coolant” in the
Index for more information.)
A CAUTION:
Steam and scalding lipuids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and
if you turn the coolant
surge tank pressure cap
-- even a little -- they
can come out
at high speed. Never turn the cap
when the cooling system, including the coolant
surge tank pressure cap, is hot. Wait for the
cooling system and coolant surge tank pressure
cap to cool if you ever have to turn the
pressure cap.
5-18

1 A CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mix will. Your vehicle’s coolant warning
system is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned, Use
a 50/50 mix of clean
~ water and DEX-COOL@ coolant.
NOTICE:
r
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts,
So
use the recommended coolant. 1
5-19

A CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene
glycol
and it will burn if the engine parts are hot
enough. Don’t spill coolant on a hot engine.
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly about
one-quarter turn to the left and then stop.
If you hear a hiss, wait for that to stop. A hiss means
there
is still some pressure left.
2. Then keep turning the pressure cap slowly, and
remove it.
5-20

3. Then fill the coolant surge tank with the proper mix,
up to FULL
COLD, or just above the small cvlinder
at the base of the opening.
4. With the coolant surge tank pressure cap off, start the
engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the
engine fan.
By this time, the coolant level inside the coolant
surge tank may be lower.
If the level is lower, add
more of the proper mix to the coolant surge tank
until the level reaches FULL
COLD, or just above
the small cylinder at the base of the opening.
5-21

Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your hazard
war
kg flashers.
A CAUTION:
-
Changing a tire can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured,
Find a level place to change your tire. To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2, Put an automatic transaxle shift lever in
PARK
(P), or shift a manual transaxle to
FIRST
(1) or REVERSE (R).
3. Turn off the engine.
To be even more certain the vehicle won’t move,
you can put blocks
at the front and rear of the
tire farthest away from the one being changed.
That would be the tire on the other side of the
vehicle, at the oDposite end, The following steps will
tell you how to use the jack and
change a tire.
5-23

If You’re Stuck: In Sand, Mud,
Ice
or Snow
What you don’t want to do when your vehicle is stuck is
to spin your wheels too fast. The method known as
“rocking” can help you get out when you’re stuck, but \
you must use caution.
A CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured. And,
the transaxle or other parts
of the vehicle can
overheat. That could cause an engine
compartment fire or other damage. When you’re
stuck, spin the wheels
as little as possible. Don’t
spin the wheels above
35 mph (55 km/h) as shown
on the speedometer.
NOTICE:
Spinning your wheels can destroy parts of your
vehicle
as well as the tires. If you spin the wheels
too fast while shifting your transaxle back and
forth, you can destroy your transaxle.
I
For information about using tire chains on your vehicle,
see “Tire Chains” in the Index.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels.
If your vehicle
has the Enhanced Traction System, you should turn the system off. (See “Enhanced Traction System” in the
Index.) Then shift back and forth between
REVERSE (R) and a forward gear (or with a manual
transaxle, between FIRST
(1) or SECOND (2) and
REVERSE (R)), spinning the wheels as little as
possible. Release the accelerator pedal while you shift,
and press lightly on the accelerator pedal when the
transaxle is in gear.
If that doesn’t get you out after a
few tries, you may need to be towed out.
If you do need
to be towed out, see “Towing Your Vehicle” in the Index.
5-34

Section 6 Service and Appearance Care
Here you will find information about the care of your Pontiac. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
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6-3
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6-5
6-8
6- 12
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6- 19
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6-24
6-28
6-28
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6-29
6-30
6-34 Service
Fuel
Fuels in Foreign Countries
Filling Your Tank
Checking Things Under the Hood
Engine Oil
Air Cleaner
Automatic Transaxle Fluid
Manual Transaxle Fluid
Hydraulic Clutch
Engine Coolant
Surge Tank Pressure Cap
Thermostat
Power Steering Fluid
Windshield Washer Fluid
Brakes
Battery Bulb
Replacement
Halogen Bulbs
Appearance Care
Cleaning the Inside of Your Pontiac
Cleaning the Outside of Your Pontiac
Aluminum Wheels
(If Equipped)
Cleaning Tires
Sheet Metal Damage
Finish Damage
Appearance Care Materials Chart
Vehicle Identification Number (VIN)
Electrical System
Replacement Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
Normal Maintenance Replacement Parts
Dimensions
6-35
6-35
6-49
6-50
6-54 6-55
6-55
6-55
6-56
6-57
6-5
8
6-5 8
6-63
6-64
6-65
6-65
6-65
6-1

Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airflow around it. This may cause wind noise
and affect windshield washer performance. Check with
your Pontiac dealer before adding equipment to the
outside of your vehicle.
Fuel
Use regular unleaded gasoline rated at 87 octane or
higher. At a minimum, it should meet specifications
ASTM
D4814 in the United States and CGSB 3.5-M93
in Canada. Improved gasoline specifications have been
developed by the American Automobile Manufacturers
Association (AAMA) for better vehicle performance
and engine protection. Gasolines meeting the AAMA
specification could provide improved driveability and
emission control system protection compared to
other gasolines.
Be sure the posted octane is at least 87. If the octane
is
less than 87, you may get a heavy knocking noise when
you drive. If it’s bad enough, it can damage your engine. If
you’re using fuel rated at 87 octane or higher and you
still hear heavy knocking, your engine needs service.
But don’t worry
if you hear a little pinging noise when
you’re accelerating or driving up a hill. That’s normal,
and you don’t have to buy a higher octane fuel to get
rid
of pinging. It’s the heavy, constant knock that means
you have a problem.
If your vehicle is certified to meet California Emission
Standards (indicated on the underhood tune-up label),
it
is designed to operate on fuels that meet California
specifications. If such fuels
are not available in states
adopting California emissions standards, your vehicle
~
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be affected. The malfunction indicator lamp on
your instrument panel may turn on and/or your vehicle
may fail a smog-check test.
If this occurs, return to your
authorized Pontiac dealer for diagnosis to determine the
cause
of failure. In the event it is determined that the
cause of the condition is the type of fuels used, repairs
may not be covered by your warranty.
6-3

Some gasolines that are not reformulated for low
emissions contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT); ask your service station operator whether or not his fuel
contains MMT. General Motors does not recommend the
use of such gasolines.
If fuels containing MMT are used,
spark plug life may be reduced and your emission
control system performance may be affected. The
malfunction indicator lamp on your instrument panel
may turn on.
If this occurs, return to your authorized
Pontiac dealer for service.
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent deposits from forming in your engine and fuel
system, allowing your emission control system to
function properly. Therefore, you should not have to add
anything to the fuel. In addition, gasolines containing
oxygenates, such as ethers and ethanol, and
reformulated gasolines may be available in your area to
help clean the air. General Motors recommends that you
use these gasolines if they comply with the
specifications described earlier.
I NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don’t use it. It can corrode
metal parts in your fuel system and also damage
plastic and rubber parts. That damage wouldn’t
be covered under your warranty.
Fuels in Foreign Countries
If you plan on driving in another country outside the United ”
States or Canada, the proper fuel may be hard to find. Never \
use leaded gasoline or any other fuel not recommended
in the
previous text
on fuel. Costly repairs caused by use of
improper fuel wouldn’t be covered by your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you’ll be driving.
You can also write us at the following address for
advice. Just tell us where you’re going and give your
Vehicle Identification Number (VIN).
General Motors International Product Center
1908 Colonel Sam Drive
Oshawa, Ontario
LlH 8P7
6-4