lock PONTIAC GRAND AM 2004 Repair Manual

While refueling, hang the tethered fuel cap inside the
fuel door.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it; if
you let go of the cap too soon, it will spring back to
the right.
{CAUTION:
If you spill fuel and then something ignites it,
you could be badly burned. Fuel can spray out
on you if you open the fuel cap too quickly.
This spray can happen if your tank is nearly
full, and is more likely in hot weather. Open
the fuel cap slowly and wait for any “hiss”
noise to stop. Then unscrew the cap all the
way.
Be careful not to spill fuel. Don’t top off or overfill your
tank, and wait a few seconds after you’ve finished
pumping before you remove the nozzle. Clean fuel from
painted surfaces as soon as possible. SeeCleaning
the Outside of Your Vehicle on page 5-81.
5-8

When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make
sure you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. SeeMalfunction Indicator Lamp on
page 3-31.
{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel by
shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-31.
Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
5-9

A. Engine Coolant Surge Tank. SeeCooling System on
page 5-28.
B. Ground. SeeJump Starting on page 5-41.
C. Engine Oil Dipstick. See “Checking Engine Oil” in
Engine Oil on page 5-15.
D. Engine Oil Fill Cap. See “When to Add Engine Oil”
inEngine Oil on page 5-15.
E. Brake Fluid Reservoir. See “Brake Fluid” inBrakes
on page 5-37.F. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
G. Engine Compartment Fuse Block. SeeFuses and
Circuit Breakers on page 5-87.
H. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
I. Battery. SeeBattery on page 5-40.
J. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-35.
5-13

1. Park the vehicle on a level surface.
You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot.
2. Turn the pressure cap slowly counterclockwise (left)
about two or two and one-half turns. If you hear a
hiss, wait for that to stop. This will allow any pressure
still left to be vented out the discharge hose.3. Keep turning the
pressure cap slowly,
and remove it.
5-32

2. Lift and pull the headlamp assembly forward, out of
the mounting bracket.
3. Turn the bulb assembly retainer counterclockwise
one-sixth of a turn and pull out the bulb assembly.
4. Unclip the bulb assembly from the wiring harness.
5. After replacing the bulb, reverse Steps 1 through 4
to reinstall the bulb assembly and headlamp
assembly.
Front Turn Signal and
Parking Lamps
1. Remove the headlamp assembly. Refer to the
removal procedure earlier in this section.
2. Turn the bulb assembly retainer and pull out
the bulb.
3. Unclip the bulb assembly from the wiring harness.
4. When replacing the bulb, be sure to properly
align the bulb with the locating feature in the
assembly.
5. Reverse Steps 1 through 3 to reinstall the bulb
assembly.
Center High-Mounted Stoplamp
(CHMSL)
1. Open the trunk lid and locate the center
high-mounted stoplamp on the inside of the lid.
2. Remove the three screws.
3. Gently remove and replace the bulb(s).
4. Reverse Steps 1 and 2 to reassemble the lamp
assembly.
5-48

Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning flashers.
{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put an automatic transaxle shift lever in
PARK (P), or shift a manual transaxle to
FIRST (1) or REVERSE (R).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in the
vehicle.
CAUTION: (Continued)
CAUTION: (Continued)
To be even more certain the vehicle won’t
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire on the
other side, at the opposite end of the vehicle.
5-68

The following steps will tell you how to use the jack and
change a tire.
Removing the Spare Tire and Tools
The equipment you’ll need is in the trunk.
1. Pull the carpeting from
the floor of the trunk.
Turn the center retainer
nut on the compact
spare tire cover
counterclockwise to
remove it.
2. Lift and remove the cover.3. Turn the wing nut
counterclockwise and
remove it. Then lift
off the spacer
and remove the
compact spare tire.
SeeCompact Spare
Tire on page 5-77later
in this section for
more information about
the compact spare.
4. Remove the jack and wheel wrench from the trunk.
Your vehicle’s jack and wheel wrench are stored in
a foam tray. Remove the band around the jack.
5-69

{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to t the
jack lift head into the proper location before
raising the vehicle.4. Raise the vehicle by turning the wheel wrench
clockwise. Raise the vehicle far enough off the
ground so there is enough room for the compact
spare tire to fit underneath the wheel well.
5. Remove all of the wheel nuts.
6. Remove the flat tire.
7. Remove any rust or dirt
from the wheel bolts,
mounting surfaces
and spare wheel.
5-72

10. Lower the vehicle by turning the wheel wrench
counterclockwise. Lower the jack completely.
11. Tighten the wheel nuts
firmly in a crisscross
sequence, as shown.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque specication. See “Capacities
and Specications” in the Index for wheel nut
torque specication.
Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specication. See “Capacities and
Specications” in the index for the wheel nut torque
specication.
Notice:Wheel covers will not t on your compact
spare. If you try to put a wheel cover on the compact
spare, you could damage the cover or the spare.
5-74

Electrical System
Add-On Electrical Equipment
Notice:Don’t add anything electrical to your
vehicle unless you check with your dealer rst.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an air bag system. Before attempting
to add anything electrical to your vehicle, see
Servicing Your Air Bag-Equipped Vehicle on page 1-60.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electrical problem, have
it fixed.
Power Windows and Other Power
Options
A circuit breaker in the fuse panel protects the power
windows. When the current load is too heavy, the circuit
breaker opens and closes, protecting the circuit until
the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible links. This greatly reduces the chance of
damage caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure to
replace a bad fuse with a new one of the identical
size and rating.
There are three fuse blocks in your vehicle: two
instrument panel fuse blocks and the engine
compartment fuse block.
There are four spare fuses located in the driver’s side
instrument panel end cap for your use.
Instrument Panel Fuse Blocks
There are two fuse panels for your vehicle. One is
located on the driver’s side of the instrument panel and
the other is located on the passenger’s side.
5-87