cooling PONTIAC GTO 2005 User Guide

How to Add Coolant to the Coolant
Overow Reservoir
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.If you have not found a problem yet, check the coolant
level on the coolant overflow reservoir dipstick. If
the coolant level is not at or above the bottom arrow on
the dipstick, add a 50/50 mixture of clean, drinkable
water and DEX-COOL
®coolant at the coolant overflow
reservoir. SeeEngine Coolant on page 5-23for
more information.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
5-31

To add coolant to the overflow reservoir, do the
following:
1. Remove the coolant overflow reservoir cap when
the cooling system is no longer hot.
2. Fill the coolant overflow reservoir with the proper
mixture, until it reaches the bottom arrow on the
dipstick.
3. Replace the dipstick, then press down on the
coolant reservoir cap while turning it clockwise until
it stops, to lock it into position.If there is still no coolant visible on the dipstick, there is
one more thing you can try. You can add the proper
coolant mixture directly to the radiator, but be sure the
system is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap — even a little — they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-32

How to Add Coolant to the Radiator
Notice:Your engine has a specic radiator
ll procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
SeeEngine Compartment Overview on page 5-12
for more information on the location of the
radiator pressure cap.
Turn the pressure cap slowly counterclockwise until
it first stops. Do not press down while turning the
pressure cap. If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.
3. Fill the radiator with the proper DEX-COOL
®coolant
mixture, up to the base of the filler neck. See
Engine Coolant on page 5-23for more information
about the proper coolant mixture.4. Rinse or wipe any spilled coolant from the engine
and the compartment.
5. Then fill the coolant overflow reservoir to the bottom
arrow on the dipstick.
6. Put the cap back on the coolant overflow reservoir,
but leave the radiator pressure cap off.
7. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
8. By this time, the coolant level inside the radiator fill
neck may be lower. If the level is lower, add more
of the proper DEX-COOL
®coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
9. Then replace the radiator pressure cap. At any time
during this procedure, if coolant begins to flow out
of the filler neck, reinstall the pressure cap. Be
sure the pressure cap is hand-tight and fully seated.
10. Check the coolant in the overflow reservoir.
The level should be at the bottom arrow on
the dipstick when the engine is cold.
See your dealer, if necessary.
5-33

Wheel Alignment and Tire Balance
The tires and wheels on your vehicle were aligned
and balanced carefully at the factory to give you the
longest tire life and best overall performance.
Adjustments to wheel alignment and tire balancing will
not be necessary on a regular basis. However, if
you notice unusual tire wear or your vehicle pulling to
one side or the other, the alignment may need to
be checked. If you notice your vehicle vibrating when
driving on a smooth road, your tires and wheels
may need to be rebalanced. See your dealer for proper
diagnosis.
Wheel Replacement
Replace any wheel that is bent, cracked or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.
{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
SeeChanging a Flat Tire on page 5-68for more
information.
5-66

Fuses Usage
ENG CONT.
BCMEngine, Body Control Module
FUEL PUMP Fuel Pump
RAD FAN 1 F/L Engine Cooling Fan 1
BLOWER F/L Blower Fan
MAIN F/L Main
ENGINE F/L Engine
ABS F/L Anti-lock Brakes
LIGHTING F/L Lighting
RAD FAN 2 F/L Engine Cooling Fan 2
REAR
WINDOWHeated Rear Window
SPARE Spare
SPARE Spare
ABS/TCSAnti-lock Brake System, Traction
Control System
Relays Usage
FUEL PUMP
RELAYFuel Pump
FOG LAMP
CANCEL
RELAYFog Lamp Cancel
FOG LAMP
RELAYFog Lamp
Relays Usage
BTSI RELAY Brake Transmission Shift Interlock
HIGH BEAM
RELAYHigh-Beam Headlamp
DAYTIME
RUNNING
LAMP RELAYDaytime Running Lamps
LOW BEAM
RELAYLow-Beam Headlamp
A/C RELAY Air Conditioning
HORN RELAY Horn
ENGINE COOL
FAN 2 RELAYEngine Cooling Fan 2
ENGINE COOL
FAN 1 RELAYEngine Cooling Fan 1
ENGINE COOL
FAN 3 RELAYEngine Cooling Fan 3
ENGINE
CONT. RELAYEngine Controls
HEATED REAR
WINDOW
RELAYRear Window Defogger
BLOWER
RELAYBlower
START RELAY Start
5-89

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.8 lbs 0.8 kg
Automatic Transmission (Drain and Refill) 5.3 quarts 5.0 L
Cooling System 12.7 quarts 12.0 L
Engine Oil with Filter (Drain and Refill) 6.5 quarts 6.2 L
Fuel Tank 18.5 gallons 70.0 L
Manual Transmission 4.6 quarts 4.4 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling
Engine Specications
Engine VIN Code Transmission Spark Plug Gap Firing Order
6.0L V8 (LS2) UAutomatic
Manual0.040 inch
(1.016 mm)1–8–7–2–6–5–4–3
5-90

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. SeeEngine Oil on page 5-13. Reset oil
life system. SeeEngine Oil Life System on page 5-16.An Emission
Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine Air
Cleaner/Filter on page 5-18.••
Rotate tires and check inflation pressures and wear. SeeTire Inspection and
Rotation on page 5-62and “Tire Wear Inspection” inAt Least Once a Month
on page 6-9.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission fluid level and add fluid as needed. SeeRecommended
Fluids and Lubricants on page 6-12for what to use.•
6-5

Additional Required Services
The following services should be performed at the first maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage
or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 5-18.• •••••
Change automatic transmission fluid
and filter (severe service).See
footnote (h).• •••••
Change automatic transmission fluid
and filter (normal service).•••
Replace spark plugs. Inspect spark plug
wires.An Emission Control Service.•
Engine cooling system service (or every
five years, whichever occurs first).
An Emission Control Service. See
footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.•
6-6

Maintenance Footnotes
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts or
signs of wear. Inspect power steering lines and hoses
for proper hook-up, binding, leaks, cracks, chafing, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, fittings and clamps; replace with genuine
GM parts as needed. To help ensure proper operation,
a pressure test of the cooling system and pressure
cap and cleaning the outside of the radiator and
air conditioning condenser is recommended at least
once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, door hinges and
latches, hood hinges and latches, and trunk lid hinges
and latches. More frequent lubrication may be required
when exposed to a corrosive environment. Applying
silicone grease on weatherstrips with a clean cloth will
make them last longer, seal better, and not stick or
squeak.
6-7

(h)Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
-In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
-In hilly or mountainous terrain.
-When doing frequent trailer towing.
-Uses such as found in taxi, police, or delivery
service.
-Uses such as high performance operation.
(i)Drain, flush, and refill cooling system. This service
can be complex; you should have your dealer perform
this service. See Engine Coolant on page 5-23for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap, and filler neck. Pressure test the
cooling system and pressure cap.
(j)A fluid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired and
the fluid level checked. Add fluid if needed.Owner Checks and Services
These owner checks and services should be performed
at the intervals specified to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist
you with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil on page 5-13for
further details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
6-8