check engine PONTIAC PONTIAC 1996 Service Manual
[x] Cancel search | Manufacturer: PONTIAC, Model Year: 1996, Model line: PONTIAC, Model: PONTIAC PONTIAC 1996Pages: 370, PDF Size: 17.69 MB
Page 333 of 370

I Long TriplHighway Maintenance SchedulL ~ ~~
Change engine oil
and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
I7 Lubricate steering ball joints (or every
6 months, whichever occurs first).
0 Rotate tires. See "Tire Inspection and
Rotation" in the Index for proper rotation
pattern and additional information. During
tire rotation, .check brake calipers
for
freedom of movement. Refer to the
atmronriate GM service manual.for proper II J.
caliper service procedures.
ACTUAL MILEAGE
I
60,000 Miles (100 000-km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
0 Lubricate steering ball joints (or every
6 months, whichever occurs first).
0 Inspect engine accessory drive belt.
0 Vehicles with 3.4L Code X engine only:
An Emission Control Service.
An Emission Control Service.
Inspect camshaft timing belt.
An Emission Control Service.
ProCarManuals.com
Page 334 of 370

I Long Tripmighway Maintenance Schedule
0 Replace air cleaner filter.
An Emission Control ,. Service. 1
Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
An Emission Control Service. 3-
..
DATE ACTUAL MILEAGE SERVICED BY:
,
67,500 Miles (112 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate steering ball joints (or every
6 months, whichever occurs first).
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. During tire rotation, check brake calipers for
freedom
of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
DATE ACTUAL MILEAGE SERVICED BY:
ProCarManuals.com
Page 335 of 370

I Long Trip/Highway $laintenance Scheduk
75,000 Miles (125 000 km)
17 Change engine oil and filter (or every
12 months, whichever occurs first).
Lubricate steering ball joints (or every
6 months, whichever occurs first).
An Emission Control Service.
0 Vehicles with 3.4L Code X engine only:
Inspect camshaft tirning belt.
An Emission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:
82,500 Miles (137 500 km)
0 Change engine oil and filter (or every
' 12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate steering ball joints (or every
6 months, whichever occurs first).
17 Rotate tires. See "Tire Inspection and
Rotation'' in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom
of movement. Refer to the
appropriate
CM service manual for proper
caliper service procedures.
EDATE I ACTUAL MILEAGE I SERVICED BY: I
ProCarManuals.com
Page 337 of 370

1 Lung Trip/Highway Maintenance Schedule I
I 97,500 Miles (162 500 km)
0 Change engine oil and filter (or every
12 months, whichever, occurs first).
0 Lubricate steering ball joints (or every
6 months, whichever occurs first).
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement,. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
An Emission Control Sewice.
DATE ACTUALMILEAGE SERVICED BY: ’
100,000 Miles (1 66 000 km)
0 Drain, flush and refill cooling system
(or ‘every 60 months since last service,
whichever occurs first). See “Engine
Coolant”
in the Index for what to use.
Inspect hoses, Clean radiator, condenser,
pressure cap and neck.
Pressure test
the cooling system and pressure cap.
An Emission Control Service.
0 Inspect spark plug wires.
0 -Replace spark plugs. .
An Emission Control Service.
An Emission Control Service.
7-34
ProCarManuals.com
Page 339 of 370

Part B: Owner Checks and Services Windshield Washer Fluid Level Check
Listed below are owner checks and services whch Check the windshield washer fluid level in the
should be performed at the intervals specifi’ed to help windshield washer tank and add the proper
fluid if
ensure the safety, dependability and emission control necessary. See “Windshield Washer Fluid” in the Index
performance
of your vehicle. for further details.
Be sure
any necessary repairs are completed at once. At Least Once a Month
Whenever any fluids or lubricants are added to your .- e:. .r- ....
vehicle, make sure they are the proper ones, as shown )z., I ” lire Inflation Check
in Part D. Make sure tires are inflated to the correct pressures.
At Each Fuel Fill See “Tires” in the Index for further details.
It is important for you or a service station attendant to Cassette Deck Service
perjom these underhoad checks at each fuel fill. Clean cassette deck. Cleaning should be done every
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See “Engine Oil” in the Index for
further details.
50 hours of tape play. See “Audio Systems” in the
Index for further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mix if necessary. & ,.. ‘TQgine _i. Coolant” in the
Index for further details. I,
Power Antenna Service
Clean power antenna mast. See “Audio Systems” in the
Index for further details.
ProCarManuals.com
Page 341 of 370

Starter Switch Check
I 4 CAUTION:
When you are doing this check, the vehicle could
move suddenly.
If it does, you or’ others could be
injbed.
Follow the steps below. Brake-Transaxle
Shift Interlock (BTSI) Check
..
i
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could
be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both tl~e parking brake (see “Parking
Brake” in
the Index if necessary) and the
regular brake.
NOTE: Do not use the accelerator pedal, and be
ready ‘to turn off the engine immediately if it starts.
3. Try to start the engine in each gear, The starter
should work only
in PARK (P) or NEUTRAL (N).
If the starter works in any other position, I’; 7’* yo?-, c.. C.. .
vehicle needs service. . &;,,*;.$:+~c~: .i. .yr i e?- .- ’ ‘?- ‘e:,> ._ ’.( .
1. Before you start, be sure you have enough
room around
the vehicle. It should be parked on
a level surface.
2. Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins
to move.
3. With the engine off, turn the key to the RUN ‘4. ’* . .I. ,%
position, but don’t start the engine. Without applying
the regular brake,
try to move the shift lever out of
PARK (P) with normal effort. If the shift lever
moves out
of PARK (P), your vehicle’s BTSI
7-38
ProCarManuals.com
Page 342 of 370

Steering Column Lock Check
While parked, and with the parking brake set, try to turn
the key to
LOCK in each shift lever position.
The key should turn to LOCK only when the shift
lever is
in PARK (P).
.. .II . The key should come’out only in LOCK. - _.,.‘I. .. .= q-.- yy;’:. ~, ; , ’
’: .i -.-a: r. &+parking .- . Brake and Automatic Transaxle PARK (P)
Mechanism Check - I
~. A CAUTION:
- ...LS* ’-?, .9-- 1% ZJ,$ -- I_ -: When you are doing this check, your vehicle
c , .: * injured and property could be damaged. Make
! r ,: . .-“I - could begin to move. You or others could be
sure there is room in front of your vehicle in case
it begins to roll. Be ready to apply the regular
brake
at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set
the parking brake.
0 To check the parking brake: With the engine running
and transaxle in
NEUTRAL (N), slowly remove foot
pressure from the regular brake pedal.
Do this until
the vehicle
is held by the parking brake only.
To check the PARK (P) mechanism’s holding ability:
With the engine running shift to
PARK (P). Then
release all brakes.
Underbody Flushing Service
At least every spring, use plain,water to flush any
corrosive materials.from the underbody. Take care to
clean thoroughly any areas where mud and other
debris
can collect.
. .,, . .
7-39
ProCarManuals.com
Page 343 of 370

Part C: Periodic Maintenance
Inspections
Listed below are inspections and’services which should be
performed at least twice
a year (for instance, each spring
and fall), You should let your
GM dealer’s service
department or other qualified service center do these
jobs.
Make’ sure any necessary repairs are completed at once.
Proper procedures to perform these services may b’e
found in a Pontiac Service Manual. See “Service and
Owner Publications” in the Index.
Steering? Suspension aprd Rront-Wheel-Drive
Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect
the drive
axle boot seals for damage, tears or leakage. Replace
seals
if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body near
the exhaust system. Look for broken, damaged, missing or
out-of-position parts as well as open seams, .holes, loose connections
or other conditions which could cause a heat
build-up in
the floor.pan or could let exhaust fumes into
the vehicle. See “Engine Exhaust’’ in
the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear. Do not lubricate accelerator and cruise
control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks, chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or conditions
.‘ +
result in frequent braking.
ProCarManuals.com
Page 363 of 370

Engine .................................... 6.8. 6.9
Coolant ..................................... 6-20
Coolant Heater ............................... 2-13
Coolant Level Check .......................... 7-36
Cmhzt Temperatere Gage ..................... 2-5 1
Coolant Temperature Light ..................... 2-50
Exhaust ..................................... 2-23
Identification ................................ 6#-64
Overheating ................................. 5-12
Specifications ................................ 6-74
Starting Your ................................ 2- 11
Adding
..................................... 6-11
Additives ................................ ; .. 6-14
Checking ................................... 6-11
LevelCheck ................................. 7-36
Used ....................................... 6-15
Whentochange .............................. 6-15
Ew~l 6-3 Exhaust, Engine ................................ 2-23
Fan Knob, Climate Control System .................. 3-1
Filter, Engine Oil ............................... 6- 15
First Gear, Automatic Transaxle ................... 2-17
Flashers, Hazard Warning ......................... 5-1
FlatTue, Changing ............................. 5-23 Fluids and Lubricants ............................. 7-41
Fog Lamp Bulb Replacement ................ 6-42, 6-43
Fog Lamps ..................................... 2-33
Running While Parked ......................... 2-24
........................................
Fabric Cleaning ............................... 6-57
FillingYourTank
................................ 6-4
Filter, Air ..................................... 6-16
Finishcare ..................................... 6-61
FinishDmage
................................. 6-62
Foreign Countries. Fuel ......................... 6-4
French Language Manual ........................... ii
Front Lamp
Bar Bulb Replacement ................. 6-38
Front Sidemarker Bulb Replacement ................ 6-40
Front Turn Signal Bulb Replacement ................ 6-40
FrontTowing ................................... 5-9
Fuel .......................................... 6-2
Filling Your Tank ............................... 6-4
Gage ....................................... 2-56
Canadian .................................... 6-3
In Foreign Countries ........................... 6-4
Fuses and Circuit Breakers ..................... 6-65
bages
Engine Coolant Temperature ................ 2-51
Fuel
....................................... 2-56
GAM ....................................... 4-29
Gear Positions, Automatic Transaxle ................ 2-14
Gross Axle Weight Rating ........................ 4-29
Gross Vehicle Weight Ratmg ...................... 4-29
Guide en Francpis .................. ............ ii
GVWR
......................... ....... 4-29
Hazard Warning Flashers .......................... 5-1
Headlamps ..................................... 2-32
Bulb Replacement ........................ 6-31 6-34
High/Low Beam Changer ...................... 2-27
Wiring ..................................... 6-65
GloveBox .................................... 2-38
Halogen Bulbs ................................ 6-31
HeadRestraints ................................. 1-5
Aiming ..................................... 6-35
OnReminder ................................. 2-32
9-4 --
ProCarManuals.com
Page 364 of 370

Head-Up Display ............................. 2-58
Hearing Impaired. Customer Assistance
.............. 8-4
Heating
........................................ 3-3
High-Beam Headlamps
.......................... 2-27
Highway Hypnosis
.............................. 4-22
Hill and Mountain Roads
......................... 4-22
Hitches. Trailer
................................. 4-33
Hood Checking Things Under
......................... 6-6
Release
.................................... 6-7
Horn
.................. .................. 2-25
HUD .................. .................. 2-58
Hydroplaning
........... .................. 4-18
Ignition Positions
.............................. 2- 10
Inflation, Tire .................................. 6-49
Inside Daymight Rearview Mirror
.................. 2-37
Inspections Brakesystem
................................ 7- 40
Exhaust Systems
............................. 7-40
Front-Wheel-Drive Axle Boot
.................. 7-40
Front-Wheel-Drive Axle Seal
................... 7-40
Radiator and Heater Hose
...................... 7-40
Steering
.................................... 7-40
Suspension
.................................. 7-40
Throttle Linkage
.............................. 7-40
Instrumentpanel
............................... 2-43
Brightness Control
............................ 2-34
Cleaning
.................................... 6-59
Cluster
..................................... 2-44
FuseBlock
.................................. 6-65
Interior Lamps ................................. 2-34 Jack. Tire
..... ... ..... 5-23
Jump Starting
... ................ 5-2
Key Lock Cylinders Service ..................... 7-37
Key Reminder Warning
.......................... 2-11
Keys
.......................................... 2-1
Labels Certification
................................. 4-29
Service Parts Identification
..................... 6-64
Tire-Loading Information
...................... 4-28
Vehicle Identification Number
................... 6-64
Lamps
........................................ 2-32
Courtesy
..................................... 2-34
Dome
...................................... 2-36
Interior
..................................... 2-34
OnReminder
................................ 2-32
Sustained Interior Illumination
.................. 2-34
Latches. Seatback ................................ 1-5
Leaving Your Vehicle
............................. 2-4
Leaving Your Vehicle With the Engine Running
....... 2-21
Lighter
....................................... 2-41
Lights
Air Bag Readiness
....................... 1-25. 2.47
Anti-Lock Brake System Active
............. 2.50. 4.8
Anti-Lock Brake System Warning
............ 2.49. 4.7
Brake System Warning
......................... 2-48
Charging System
............................. 2-47
Engine Coolant Temperature
.................... 2-50
Interior
..................................... 2-34
Low Coolant Warning
......................... 2-51
LowFuel
................................... 2-57
9-5
. . ProCarManuals.com