engine PONTIAC PONTIAC 1996 Manual Online
[x] Cancel search | Manufacturer: PONTIAC, Model Year: 1996, Model line: PONTIAC, Model: PONTIAC PONTIAC 1996Pages: 370, PDF Size: 17.69 MB
Page 255 of 370

What to Add
When you do need brake fluid, use only DOT-?
brake fluid
-- such as Delco Supreme 11 @ (GM Part
No. 1052535). Use new brake fluid from a sealed
container only, and always clean the brake fluid
reservoir cap before removing
it.
A CAUTION:
With the wrong kind of fluid in youp brake
system, your brakes may not work
well, or they
may not even
work at all. This could cause a
crash. Always use the proper brake fluid.
NOTICE:
0 Using the wrong fluid can badly damage
brake system parts. For example,
just a few
drops
of mineral-based oil, such as engine
oil, in your brake system can damage brake
system parts
so badly that they’ll have to be
replaced. Don’t
let someone put in the
wrong kind of fluid.
0 If you spill brake fluid on your vehicle’s
painted surfaces, the paint finish can be
dgmaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See LLAppearance Care” in
the Index.
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Page 291 of 370

Vehicle Identification Number (VIN)
ld
I I I1 11111111 1111 111 111111 111 1.
ENGINEA6 .) 1 ASSEMBLY
CODE MODEL YEAR PLANT
Tlus is the legal identifier for your Pontiac. It appears on
a plate in the front corner of the instrument panel, on the
driver’s side.
You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specifications and replacement parts.
Service Parts Identification Label
You’ll find ths label on your spare tire cover. It’s very
helpful if
you ever need to order parts. On this label is:
your VIN,
the model designation,.
0 paint information, and
a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-on Electrical Equipment
NOTICE:
Don’t add anything electrical to your Pontiac
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn’t
be covered by your
warranty. Some add-on electrical equipment
can keep other
components from working as
they should.
~~~~ ~~~~~
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Page 295 of 370

Underhood Electrical Center -- Passenger’s Side
Fuse
Some fuses are in the underhood electrical center on the
passenger’s side
of the engine compatment-
Description
WCMPT REL Remote Trunk Release, Back-up
Lamps
ECM BAT, Powertrain Control Module
(PCM), Fuel Pump, Fuel Pump
Relay, Fan Cont
#1 Relay
A/C CONT
A/C CMPR Relay (VIN M only)
TCC Automatic Transaxle, Transaxle
Range Switch
(VIN M only)
6-68
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Page 297 of 370

Jnderhood Electrical Center -- Driver’s Side
Some fuses are in the underhood electrical center on the
passenger’s
side of the engine compartment.
000
0’00
FOG LPS PARKLPS HORN
ABS VAR PIS
Fuse
FOG LPS
PARK LPS
HORN
VAR
P/S
ABS
Description
Fog Lamps
Headlamp Switch
Horn Relay, Underhood Lamp
EVO
Anti-Lock Brake System
6-70
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Page 300 of 370

Interior Lamps Bulb Number
Ashtray ............................... 194
Center Instrument Cluster
....... 161, 194, 194R
Courtesy Dome
................................. 561
Door .......................... 562 or 212-2
Instrument Panel
........................ 194
GloveBox
.............................. 194
Heater and Air Conditioning Control
... T- 1 .O, T- 1.5
High-Beam Indicator
...................... 161
Instrument Cluster Indicator
.............. PC 16 1
Luggage Compartment .................... 920
Reading
Dome
................................
Inside Rearview Mirror ................... 192
Rear Seat ............................ 906
Turn Signal Indicator . . .............. PC161
Visor Vanity
......... ............... 74
Capacities and Specifications
Automatic Transaxle
Pan Removal and Replacement ... 4 quarts (3.8 L)
After Complete Overhaul ........ 7 quarts (6.7 L)
When drainingheplacing converter or auxiliary
cooler; more fluid
may be needed.
Automatic Transaxle with Overdrive
Pan Removal and Replacement ... 7 quarts (6.7 L)
After Complete Overhaul
....... 10 quarts (9.5 L)
When draining/replacing converter or auxiliary
cooler; more fluid
may be needed.
Cooling System Including Reservoir
3.1L (Code M) ............ 11.6 quarts (10.93 L)
3.4L (Code X) ............. 12.3 qgm i11.65 L)
Refrigerant (R-l34a), Air
Conditioning*
.............. 2.0 pounds (0.9 1 kg)
Engine Crankcase
3.1L (Code M) ................ 4 quarts (3.8 L)
3.4L (Code X) ................. 5 quarts (4.7 L)
Add 1/2 quart more when the filter is changed.
Fuel Tank ................. 16.5 gallons (62.0 L)
*See “Air Conditioning Refrigerants” later in
this section.
6-73
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Page 301 of 370

Engine Specifications
Type ........................
Displacement ................
Compression Ratio ...........
Firing Order ................
Thermostat Temperature .......
Horsepower .................
3.1L (Code M)
V6
191 err, (3.1L)
9.5:
1
195°F (91 "C)
160 @ 5200
1-2-3-4-5-6
3.4L (Code X)
V6
207 CID (3.4L)
9.25: 1
1-2-3-4-5-6
195°F (91°C)
215
@ 5200
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Page 302 of 370

Vehicle Dimensions
Wheelbase . ,
Tread Width Front
....
Rear ............
Overall Length
Coupe
.............
. . 107.5” (2730 mm)
. 59.5” (1512 mm)
... 58.0” (1472 mm)
..... 194.8” (4947 mm)
Sedan ..................... 194.9” (4951 mm)
Overall Width ................ 7 1.9‘‘ (1 825 mm)
Overall Height
Coupe .................... 52.9” (1 341 mm)
Sedan ..................... 54.8” (1 39 1 mm)
I
Normal Maintenance Replacement Parts
.......
..a
. . PF47
. . PF51
! Engine Oil Filter
3.1L (Code M) .......
3.4L (Code X) ......
3.1L (Code M) ..................... CV892C
3.4L (Code
X) ...................... CV895C
All Engines
........ .... RC27
3.1L (Code
M) . . , ...... ACType41-940
Gap:
0.060” (1.52 mm)
3.4L (Code X) ................ AC Type 41-919
Gap: 0.045” (1.14
mm)
Length ........................ 20” (508 mm)
Type ................................... pin
PCV Valve
Radiator Cap
Spark Plugs
Windshield Wiper Blade Replacement
.......
Air Conditioning Refrigerants
Air Cleaner Filter
Battery If you’re not sure, ask your Pontiac dealer.
Not all air conditioning refrigerants are the same.
If the air conditioning system
in your vehicle needs
Engines
- * * * * * . * . * . . * * . * * refrigerant, be sure the proper refrigerant is used.
3.1L (Code M) ..................... 600 CCA
3.4L (Code X) ...................... 690 CCA
6-75
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Page 304 of 370

Section 7 Maintenance Schedule
IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
This section covers the maintenance required for your
affect the quality of the air we breathe. Improper fluid
Pontiac. Your vehicle needs these services to retain its
levels or the wrong tire inflation can increase the level
safety, dependability and emission control performance. of emissions from your vehicle. T~ help protect our
I
I Protection
environment, and io keep your vehicle in good
condition, please maintain your vehicle properly.
7-1
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Page 307 of 370

Maintenance Schedule
Short BipICity Definition
Follow the Short Trip/City Maintenance Schedule if any
one
of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures
are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow\a trailer or use a carrier on top of
If the vehicle is used for delivery service, police, taxi
your vehicle.
or other commercial application.
One
of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions
cause engine oil t,o break
down soonex
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Chassis Lubrication
(or
6 months, whichever occurs first).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles (20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement.
Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
At 60,000 Miles (100 000 km) -- Then Every
15,000 Miles (25 000 km): Camshaft Timing Belt
Inspection
(3.4L Code X engine only).
Every 100,000 Miles (166 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.
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Page 308 of 370

Maintenance Schedule
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule is true.
Driving
a vehicle with afilly warmed engine under
highway conditions causes engine oil
to break
down slowel:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whchever
occurs first).
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25 000 km): Tire Rotation.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Every 60,000 Miles (100 000 km): Engine Accessory
At 60,000 Miles (100 000 km) -- Then Every
Service (severe conditions only).
Drive Belt Inspection.
15,000 Miles (25 000 km): Camshaft Timing Belt
Inspection
(3.4L Code X engine only).
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete mainmzance schedule on
the following pages.
, 7-5
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