cooling PONTIAC VIBE 2004 User Guide

How to Add Coolant to the Coolant
Recovery Tank
If you haven't found a problem yet, but the coolant level
isn't at or above the FULL mark, add a 50/50 mixture
of
clean, drinkable waterand a proper coolant at
the coolant recovery tank. SeeEngine Coolant on
page 5-27for more information about the proper coolant
mixture.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle's coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you wouldn't get the overheat warning.
Your engine could catch ®re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and a proper coolant.
Notice:In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
5-34

{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
When the coolant in the coolant recovery tank is at the
FULL mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator but be sure the cooling
system is cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap -- even a little -- they can come
CAUTION: (Continued)
CAUTION: (Continued)
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-35

How to Add Coolant to the Radiator
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise until
it ®rst stops. (Don't press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.3. Fill the radiator with the proper coolant mixture, up
to the base of the ®ller neck. SeeEngine Coolant
on page 5-27for more information about the proper
coolant mixture.
5-36

4. Then ®ll the coolant recovery tank to the
FULL mark.
5. Put the cap back on the coolant recovery tank,
but leave the radiator pressure cap off.6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper coolant mixture through the
®ller neck until the level reaches the base of the
®ller neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ¯ow out of the
®ller neck, reinstall the pressure cap. Be sure
the ears on the pressure cap are in line with the
vent tube.
5-37

Wheel Replacement
Replace any wheel that is bent, cracked or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
See
Changing a Flat Tire on page 5-77for more
information.
5-74

Instrument Panel Fuse Block
The instrument panel fuse block is located underneath
the instrument panel on the driver's side of the
vehicle.
Fuses Usage
TAILFront Parking Lamps, Taillamps,
License Plate Lamps, Instrument
Panel Lights, Engine Control System
OBD On-Board Diagnostic System
WIPER Windshield Wipers
AM2Charging System, Air Bag System,
Starter System, Engine Control
Fuses Usage
STOPStop Lamps, CHMSL, Engine
Control System, Anti-lock Brakes,
Cruise Control
DOOR Power Door Locks, Liftglass Lock
AM1Cigarette Lighter, Gauge, ECU-IG,
Wiper, Rear Wiper, Washer Fuses
ECU-IGCruise Control, Anti-Lock Brakes,
Theft Deterrent System, Automatic
Transaxle Control System, Electric
Cooling Fan
RR WIPERRear Window Wiper, Rear Window
Defogger
A/C Air Conditioning
INV Power Outlets
P/POINT Power Outlets
ECU-B Daytime Running Lamps
CIGCigarette Lighter, Power Rearview
Mirrors, Power Outlets, Audio
System, Automatic Transaxle
Control System
GAUGEGauges and Meters, Back-Up
Lamps, Charging System, Power
Door Locks, Power Windows,
Sunroof, Air Conditioning, Cruise
Control
WASHER Windshield Washers
*1 Engine Control System
5-99

Engine Compartment Fuse Block
This engine compartment fuse block is located in the
engine compartment on the driver's side of the vehicle
near the air cleaner. See
Engine Compartment
Overview on page 5-12for more information on location.
Fuses Usage
HEAD MAINRight Headlamp, Left Headlamp
Fuses
ALT-S Charging System
EFI Electronic Fuel Injection System
HAZARDTurn Signal Lamps, Emergency
Flasher
HORN Horn
DOMEInterior Lights, Gauges and Meters,
Audio System, Remote Keyless
Entry System
Fuses Usage
MAIN Starter System, AM2 Fuse
AMP Audio Ampli®ers
MAYDAY Not Used
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare Fuse
ABS NO. 2 Anti-lock Brake System
RDI FAN Electronic Cooling Fan System
ABS NO. 1 Anti-lock Brake System
ALTCharging System, DEFOG,
HEATER, GAUGE, ECU-IG,
WIPER, RR WIP, WASHER, ABS
NO. 1, ABS NO. 2, RDI FAN, FOG,
GAUGE, INV, AM1 Fuses
HEAD RH Right-hand Headlamp
HEAD LH Left-hand Headlamp
FOG Front Fog Lamps
Relays Usage
DIMMER Headlamp Dimmer
FAN NO. 2 Cooling Fan System
FAN NO. 1 Cooling Fan System
EFI Electronic Fuel Injection System
5-100

Capacities and Speci®cations
The following approximate capacities are given in English and metric conversions.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.41 lbs 0.64 kg
Automatic Transaxle
1.8L Engine (Code 8)
1.8L Engine (Code 8) with AWD
1.8L Engine (Code L)3.2 quarts
3.1 quarts
4.3 quarts3.0 L
2.9 L
4.1 L
Cooling System
1.8L Engine (Code 8)
1.8L H.O. Engine (Code L)6.9 quarts
7.1 quarts6.5 L
6.7 L
Engine Oil with Filter
1.8L Engine (Code 8)
1.8L Engine (Code L)3.9 quarts
4.8 quarts3.7 L
4.4 L
Fuel Tank
With AWD
Without AWD11.9 gallons
13.2 gallons45.0 L
50.0 L
5-101

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-14
Part B: Owner Checks and Services................6-19
At Each Fuel Fill..........................................6-19
At Least Once a Month.................................6-19At Least Twice a Year...................................6-20
At Least Once a Year...................................6-21
Part C: Periodic MaintenanceInspections.........6-24
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-24
Exhaust System Inspection............................6-24
Fuel System Inspection..................................6-24
Engine Cooling System Inspection...................6-25
Throttle System Inspection.............................6-25
Brake System Inspection................................6-25
Part D: Recommended Fluids and Lubricants. . . .6-26
Part E: Maintenance Record...........................6-28
Section 6 Maintenance Schedule
6-1

Selecting the Right Schedule
First you'll need to decide which of the two schedules is
right for your vehicle. Here's how to decide which
schedule to follow:
Short Trip/City De®nition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
·Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
·Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
·You frequently tow a trailer or use a carrier on top
of your vehicle.
·If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs ®rst).
Every 6,000 Miles (10 000 km):Tire Rotation. Engine
Air Cleaner Filter Inspection, if driving in dusty
conditions.
Every 15,000 Miles (25 000 km):Passenger
Compartment Air Filter Replacement. Transfer Case
Fluid Change (when trailer towing). Rear Differential
Fluid Change (when trailer towing).
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Tank, Cap, Cap Gasket and
Lines Inspection (or every 24 months, whichever occurs
®rst). Automatic Transaxle Check. Manual Transaxle
Fluid Change (severe conditions only) (or every
24 months, whichever occurs ®rst). Cooling System
Service (or every 24 months, whichever occurs ®rst).
Every 60,000 Miles (100 000 km):Automatic Transaxle
Fluid Change (severe conditions only). Valve Clearance
Inspection, adjust if necessary (or every 48 months,
whichever occurs ®rst).
6-5