engine PORSCHE 911 CARRERA 2003 4.G Manual Online

Enginecompartment
Theenginecompartmentandthesurfaceofthe
enginearetreatedwithacorrosion-inhibitorat
thefactory.
Ifdegreasingsolventsareusedtocleantheen-
ginecompartmentortheengineiswashed
down,theprocessalmostinvariablyremoves
thecorrosion-inhibitingcoating.Itisthenabso-
lutelynecessarytohaveadurablepreservative
appliedtoallsurfaces,bodyseams,jointsand
assembliesintheenginecompartment.Thisalso
applieswhencorrosion-inhibitorpartsarere-
placed.
Effectivecorrosion-proofingisparticularlyimport-
antduringthecoldweatherseason.Ifyourcar
isdrivenfrequentlyinareaswheresalthasbeen
spreadontheroads,thewholeenginecompart-
mentshouldbecleanedthoroughlyafterthe
wintertopreventsaltfromcausinganylasting
damage.Afullunder-bodywashshouldalsobe
performedatthesametime.
ACaution!
Riskofdamagetothegenerator.
I>Donotpointthecleaningjetdirectlyatthe
generator,orcoverthegenerator.
Windows
Theroaddustwhichsettlesonthewindshield
andwindowscontainsparticlesoftirerubber
andoilresidue.Theinteriortrimandupholstery
releaseparticles,particularlyinstrongsunlight,
whichcollectontheinsidesofthewindows.
Thesedepositsareaugmentedbyimpuritiesin
theairwhichentersthecarthroughthefreshair
vents.
I>Cleanallwindowsregularly,insideandout-
side,withPorschewindowcleaner.
I>Ifyouuseachamoisleatherforthewindows,
donotuseitforpaintworkasitwillotherwise
pickupacertainamountofpreservativeor
polishandcouldsmearthewindowsandthus
impairvision.
I>RemovedeadinsectswiththePorscheinsect
remover.
Wiperblades
Wiperbladesthatareinperfektconditionare
vitalforaclearview.
I>Replacethewiperbladestwiceperyear(be-
foreandafterthecoldseason)orwhenever
wiperperformancedeteriorates.
I>Periodicallycleanthewiperbladeswith
Porschewindowcleaner,especiallyafterthe
vehiclehasbeenwashedinacarwash.
Iftheyareverydirty(e.g.withinsectre-
mains),theycanbecleanedwithaspongeor
cloth.
Undercoating
Theundersideofyourcarisdurablyprotected
againstchemicalandmechanicalinfluences.
Asitisnotpossibletoexcludetheriskofdam-
agetothisprotectivecoatingindaytodaydriv-
ing,itisadvisabletohavetheundersideofthe
carinspectedatcertainintervals-preferablybe-
forethestartofwinterandagaininspring-and
theundercoatingrestoredasnecessary.
YourauthorizedPorschedealerisfamiliarwith
thebodysealtreatmentproceduresandhasthe
necessaryequipmentforapplyingfactoryap-
provedmaterials.Werecommendthatyouen-
trustthemwithsuchworkandinspections.
Unlikeconventionalsprayoils,undercoatingand
rust-proofingcompoundsbasedonbitumenor
waxdonotattackthesound-proofingmaterials
appliedatthefactory.
I>I>I>
Maintenance,CarCare
189

/!\Warning!
Dangeroffireandseriouspersonalin-
juries.

t>Donotapplyadditionalundercoatingorrust-
proofingonorneartheexhaustmanifold,ex-
haustpipes,catalyticconvertersorheat
shields.Duringdrivingthesubstanceusedfor
undercoatingcouldoverheatandignite.
t>Beforeapplyingfreshunderseal,carefully
removedepositsordirtandgrease.Onceit
hasdried,thenewundercoatingcompound
formsatoughprotectivecoatingwhichpro-
videsefficientrust-proofingofthefloorpanels
andcomponents.
t>Alwaysapplyafreshcoatingofsuitablepre-
servativetounprotectedareasaftercleaning
theundersideofthebody,thetransmission,
theengineorcarryingoutrepairstounder-
body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportant
duringthecoldweatherseason.Ifyourcaris
drivenfrequentlyinareaswheresalthasbeen
spreadontheroads,thewholeenginecompart-
mentshouldbecleanedthoroughlyafterthe
wintertopreventsaltfromcausinganylasting
damage.Afullunder-bodywashshouldalsobe
performedatthesametime.
190Maintenance,CarCare
Door,roof,lidandwindowseals
t>Washdirt(e.g.abrasion,dust,roadsalts)
fromallsealsregularlyusingwarmsoapy
water.Donotuseanychemicalcleaning
agentsorsolvents.
Whenthereisafrosthazard,theouterdoor
sealsandthefrontandrearlidsealscanbe
protectedagainstfreezingintoplacebyasuit-
ablecareproduct.

Inordertopreventdamagetotheanti-fric-
tioncoating,theinnerdoorseals,thecon-
vertibletopsealsandhardtopsealsmust
notbetreatedwithcareproducts.

Headlights,lights,interiorandexterior
plasticparts
t>Use
only
cleanwaterandalittledishwashing
detergenttocleanlightlenses,plastichead-
lightlenses,plasticpartsandsurfaces.
Donotcleanwhendry.
Useasoftspongeorasoft,lint-freecloth.
Gentlywipethesurfacewithoutapplyingtoo
muchpressure.
ThePorscheinsidewindowcleanerisalso
suitableforcleaningplasticsurfaces.Follow
thecleaninginstructionsonthecontainer.
Neveruseotherchemicalcleanersor
solvents.
t>Rinsecleanedsurfaceswithclearwater.

Storing
yourPorsche
IfyouintendtostoreyourPorscheforapro-
longedperiod,pleaseconsultyourauthorized
Porschedealer.Thestaffwillbegladtoadvise
youonthemostsuitableandnecessary
methods.
I>Cleanyourvehiclethoroughlyinsideandout-
side.
Cleantheenginecompartment.
Theundercarriageandchassiscomponents
shouldbefreeofdirtandsaltdeposits.
I>Fillupthefueltank.
I>Changetheoilandoilfilter,andruntheen-
gineforseveralminutes.
I>Increasethetirepressureto58psi(4bar).
Itisnotrecommendedtoliftthevehicle,due
tothepossibilityofcorrosiononshockabsor-
berpistonshafts.
Thevehicleshouldbemovedslightly,approxi-
matelyeveryfourweeks,topreventflatspot
onthetires.
Climatecontrol
Theairconditioningsystemshouldbeingood
workingconditionandfullycharged.
Windshield/Headlightwasher
I>Checkandcorrectantifreeze/cleaningsolu-
tionlevelasnecessary.
Electricalsystem
I>Removethebatteryfromthevehicleand
storeitinacooldryplace,notonacement
floor.
Whenthebatteryisdisconnected,the
alarmsystemisdeactivated.
I>Rechargethebatteryevery3months.Ifthe
batteryremainsinthevehiclewiththecables
connected,itisnecessarytocheck,remove
andrechargethebatteryevery2-3weeks.

Donotfastchargethebattery.
I>
Followtheinstructionsinthe"Battery"chap-
ter.
Vehicle
interior
The
interiormustbedry,especiallyinthearea
ofthefloorcarpets.Theuseofdryingagents
(Silica-Gel)isrecommendedinvehicleswith
leatherinteriorandinareaswithhighhumidity.
Therecommendedamountis3fabricbagsof
1.1Ibs.(500grams)eachplacedonthefloor
carpets.
Windows,doors,lidsandroofmustbeclosed.
Theairflapsshouldbeopened.
Maintenance,CarCare
193

ExerciseExtremeCautionwhen
WorkingonyourVehicle

/!\Warning!
Ignoring
the
followinginstructionsmay
causeseriouspersonalinjury.

[>
Theenginecompartmentofanymotorvehicle
isapotentiallyhazardousarea.Ifyouarenot
fullyfamiliarwithproperrepairprocedures,do
notattempttheadjustmentsdescribedonthe
followingpages.
Thiscautionappliestotheentirevehicle.
[>Onlyworkonyourvehicleoutdoorsorina
wellventilatedarea.
[>Ensurethattherearenoopenflamesinthe
areaofyourvehicleatanytimewhenfuel
fumesmightbepresent.Beespeciallycau-
tiousofsuchdevicessuchashotwater
heaterswhichigniteaflameintermittently.
[>Beforeworkingonanypartintheenginecom-
partment,turntheengineoffandletitcool
downsufficiently.Hotenginecompartment
componentscanburnskinoncontact.
[>Bealertandcautiousaroundengineatall
timeswhiletheengineisrunning.
Ifworkhastobeperformedwiththeengine
running,alwayssettheparkingbrake,and
makesuretheshiftleverisinneutralorthe
selectorleverisinposition"P"or"N".
196PracticalTips,EmergencyService
[>
Inparticular,beverycarefultoensurethat
itemsofclothing(ties,shirt,sleevesetc.),
jewelry,longhair,handorfingerscannotget
caughtintheengine-compartmentblower,
fan,beltsorothermovingparts.
Theradiatorandradiatorfansareinthefront
ofthecar.
Thefanscanstartorcontinuerunningasa
functionoftemperature,evenwiththeengine
switchedoff.
Carryoutworkintheseareasonlywiththe
engineoffandexerciseextremecaution.
[>
YourPorscheisequippedwithanelectronic
ignitionsystem.Whentheignitionison,high
voltageispresentinallwiresconnectedwith
theignitionsystem;therefore,exerciseex-
tremecautionwhenworkingonanypartof
theenginewhiletheignitionisonortheen-
gineisrunning.
[>Alwayssupportyourcarwithsafetystandsif
itisnecessarytoworkunderthecar.The
jacksuppliedwiththecarisnotadequatefor
thispurpose.
[>Whenworkingunderthecarwithoutsafety
standsbutwiththewheelsontheground,
makesurethecarisonlevelground,the
wheelsareblocked,andthattheenginecan-
notbestarted.
Removetheignitionkey.
[>
Donotsmokeorallowanopenflamearound
thebatteryorfuel.
Keepafireextinguisherinclosereach.
[>Incompleteorimproperservicingmaycause
problemsintheoperationofthecar.Ifin
doubtaboutanyservicing,haveitdoneby
yourauthorizedPorschedealer.
Impropermaintenanceduringthewarranty
periodmayaffectyourPorschewarranty
coverage.
[>Suppliesoffluids,e.g.engineoil,brakefluid
orcoolant,arehazardoustoyourhealth.
Keepthesefluidsoutofchildren'sreachand
disposeoftheminaccordancewiththeap-
propriateregulations.
[>Somecountriesrequireadditionaltoolsand
specialsparepartstobecarried.
Pleasemakeenquiriesbeforedrivingabroad.

LiftingtheVehiclewithaLifting
PlatformorGarageLift
Thecarmustberaisedonlyattheillustrated
jackingpoints.Seechapter"ChangingWheels".
Liftingatanyotherplacemaydamagethe
vehicleormayresultinpersonalinjury.
A.Caution!
Riskofseriousdamagetotheengineor
thevehicle.
I>Neverliftthevehiclebytheengine,trans-
missionoraxles.
I>Don'tdamageanysensitivecomponentsin
thevicinityofthejackingpoints.

Platfonn
lift
Beforethecarisdrivenontoaliftingplatform,
itmustbeensuredthatthereisenoughspace
betweentheliftingplatformandthevehicle.
Garagelift
Agarageliftmustbeusedonlyattheillustrated
jackingpoints.
Jackingatanyotherplacemaydamagethe
vehicleormayresultinpersonalinjury.
PracticalTips,EmergencyService
205

Electrical
System

Inordertoavoiddamageandfaultsinelectrical
orelectronicsystems,electricalaccessories
shouldbeinstalledatyourauthorizedPorsche
dealer.
[>OnlyuseaccessoriesauthorizedbyPorsche.
/!\Warning!
Riskofshortcircuitandfire.
Replacingfusesorrelayswiththeengine
runningortheignitiononcouldcauseelec-
tricalshock.
[>
Disconnectedthebatteryduringallworkon
theelectricalsystem.Seechapter"Battery".
Relays
Defectiverelaysshouldbechangedonlybyan
authorizedworkshop.
212PracticalTips,EmergencyService
Radiocode
Thetheft-protectioncodeoftheradiomustbe
enteredagainifthebatterywasdisconnected.
Alarmsystem,centrallocking
Thestatusofthecentrallockingandalarm
systemisnotchangedbydisconnectingthe
battery.
Whenthebatteryisdisconnected,thealarmsys-
temceasestofunction.
Overloadprotection
Ifthecentrallockingsystemisoperatedmore
thantentimeswithinaminute,furtheroperation
isblockedfor30seconds.
Loadswitch-offaftertwohours
orfivedays
Iftheignitionkeyisremoved,loadswhichare
switchedonorinstandby(e.g.powerwindows,
luggagecompartmentlighting,interiorlight,
radio)areautomaticallyswitchedoffafterap-
proximately2hours.
Ifthevehicleisnotstartedorunlockedwiththe
remotecontrolwithinfive
days,
theremote
controlstandbyfunctionisswitchedoff(topre-
ventdischargingofthevehiclebattery).
1.Inthiscase,unlockthedriver'sdoorwiththe
keyatthedoorlock.
Leavethedoorclosedinordertopreventthe
alarmsystemfrombeingtriggered.
2.Pressbutton1ontheremotecontrol.
Theremotecontrolisnowactivatedagain.

Emergencyunlockingoftheluggage
compartmentlidandengine
compartmentlid
Ifthebatteryisdischarged,thelidscanbe
openedonlywiththeaidofadonorbattery.
Unlockinglids
1.Usethekeytounlockthevehicleatthedoor
lock.
Leavethekeyinthedoorlock.
2.Removeplasticcoveroverthefusebox.
3.PulloutpositiveterminalAinthefusebox.
4.Useajumper
cabletoconnectthepositive
terminalofthedonorbatterywithpositive
terminalAinthefuse
box.
214PracticalTips,EmergencyService
Note
Ifthevehicle
waslocked,thealarmhornwill
soundwhenthenegativecableisconnected.
5.Usethesecondjumpercabletoconnectthe
negativeterminalofthedonorbatterywith
latchstrikerB.
6.Switchthealarmsystemoffbylockingand
unlockingatthedoorlock.
7.Unlocktheenginecompartmentlidorlug-

gagecompartment
lidwiththeswitch.
8.Disconnectthenegativecablefirst,thenthe
positivecable.
9.PushpositiveterminalAintothefusebox
andpushontheplasticfuseboxcover.

Note
Theenginecannot
bestartedwiththismethod.
Pleaseobservethechapter"EmergencyStarting
withJumperCables"forthispurpose.

Battery
A
Warning!
Riskofshortcircuitandfire.
t>Observeallwarningnotesonthebattery.
t>Disconnectthebatteryduringallworkonthe
electricalsystem.
t>Donotlaytoolsorothermetalobjectsonthe
batteryastheycouldcauseashortcircuit
acrossthebatteryterminal.

Hydrogengasgeneratedbythebattery
couldcauseanexplosion,resultingin
severepersonalinjuries.

t>Donotexposethebatterytoanopenflame,
electricalsparkoralitcigarette.
Risk
ofseverepersonalinjuryanddamage
tothefabric,metalorpaint.

t>Weareyeprotection.
t>Donotallowbatteryacidtocomeincontact
withyourskin,eyes,fabricorpaintedsur-
faces.
t>Ifyougetelectrolyte,whichisanacid,inyour
eyesoronyourskin,immediatelyrinsewith
coldwaterforseveralminutesandcalladoc-
tor.
t>Spilledelectrolytemustberinsedoffatonce
withasolutionofbakingsodaandwaterto
neutralizetheacid.

Batteryposts,terminalsandrelatedacces-
soriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.

t>Alwaysprotectyourskinbywashingthor-
oughlywithsoapandwater.
Note
Iftheremainingfuelislessthanapprox.1/3of
theoveralltankcapacitywhilethebatteryisdis-
chargedordisconnected,incorrectinformation
willbedisplayedwhen
thebatteryischarged
orreconnected.

Thefuellevelgaugemayindicate
more
fuel
thanisactuallyinthetank.
Therangeonremainingfueldisplayedbytheon-
boardcomputermaybehigherthaninreality.
t>Inthiscase,inordertoensurethatgauges
arepreciseandthatyoudonotrunoutof
fuel,youshouldfillupyourcarwithfuel.
Chargestate
Awellchargedbatterywillnotonlypreventstart-
ingproblemsbutwillalsolastlonger.

Inordertoavoiddischargingthebattery
unintentionally:

t>Curtailunnecessarypowerconsumption,par-
ticularlyincitytrafficorwhentravellingshort
distancesonly.
t>Alwaysremovetheignitionkeywhenleaving
thecar.
t>AvoidusingthePorscheCommunication
Managementsystemwhentheengineisnot
running.
t>t>t>
PracticalTips,EmergencyService
215

Removingthebattery

Therequisitetoolisinthetoolkit.
Thebatteryislocatedintheluggagecompart-
mentunderablackplasticlid.
/!\.Warning!
Riskofdamagetoalternatorandelectronic
controlunits.
I>Donotdisconnectthebatterywhiletheen-
gineisrunning.
Thisalsoappliestocarsequippedwithabat-
terymainswitch.
I>Neverdrivethecarwithadisconnectedbat-
tery.
Risk
of
caustic
burnsfromescapingacid.

I>Keepventcapsontoavoidspillage.
I>Donottiltthebatterywhenremovingandin-
stallingit.
218PracticalTips,EmergencyService
1.Switchoffengineandallelectricalloads.
2.Openturn-locksA.
Removeplasticlid.
3.PulloffcentralventhoseB.
4.Important:disconnectthenegative(-)ground
wirefirst,andthenthepositive(+)cable
-

dangerofshortcircuit!
5.UnscrewfasteningscrewC.
6.Removebattery.

Installingthebattery

1.Putbatteryin.
2.ScrewinfasteningscrewC.
3.Important:connectthepositive(+)cable
first,andthenthenegative(-)groundwire
-

dangerofshortcircuit!
4.PushoncentralventhoseB.
5.Fitplasticlid.Lockturn-locksA.
6.Entertheradiocodeagain.

EmergencyStartingwithJumper
Cables
Ifthebatteryisdischarged,e.g.inwinteror
afterthecarhasbeenparkedforalongtime,
thebatteryofanothercarcanbeusedforstart-
ingwiththehelpofjumpercables.
Makesurethevoltageofbothbatteriesisthe
same.
Thecapacity(Amperehours,Ah)ofthebooster
batterymustnotbesubstantiallylessthanthat
ofthedischargedbattery.
Thedischargedbatterymustbecorrectlycon-
nectedtothevehicle'selectricalsystem.
Seethechapter"Battery"and"Emergencyun-
lockingoftheluggagecompartmentlidanden-
ginecompartmentlid".
Note
[>
Donottrytostartthecarbypushingortow-
ing.Damagetothecatalyticconvertersand
othercomponentsofthecarmayresult.
220PracticalTips,EmergencyService
/!\Warning!
Riskofdamageandseriouspersonalinjury
duetoshortcircuit.
[>
Useonlyjumpercablesofadequatediameter
cross-sectionandfittedwithcompletelyinsu-
latedalligatorclips.
[>
Followallwarningsandinstructionsofthe
jumpercablemanufacturer.
[>
Whenconnectingjumpercables,makesure
thattheycannotgetcaughtinanymoving
partsintheenginecompartment.
Thejumpercablesmustbelongenoughso
thatneithervehiclesnorcablestouchanother.
[>
Thevehiclesmustnotbeincontact,other-
wisecurrentmightflowassoonastheposi-
tiveterminalsareconnected.
[>
Thecableclampsmustnotbeallowedtocon-
tacteachotherwhenoneendofthejumper
cablesareconnectedtoabattery.
[>Ensurethattoolsorconductivejewellery
(rings,chains,watchstraps)donotcomeinto
contactwithlivepartsofthevehicle.
[>Improperhook-upofjumpercablescanruin
thealternator.

Dangerofcaustic
burns.
[>
Donotleanoverthebattery.

Dangerofgasexplosion.

[>Improperuseofboosterbatterytostartave-
hiclemaycauseanexplosion,resultingin
severepersonalinjuries.
[>Keepsourcesofignitionawayfromthebat-
tery,e.g.openflame,burningcigarettesor
sparkingduetocablecontactorwelding
work.
[>
Adischargedbatterycanfreezeevenat
-lOOCj14°F.
Beforeconnectingjumpercables,afrozen
batterymustbethawedout.