engine PORSCHE 911 GT2 2008 5.G Information Manual

· 13 · · 12 ·
The 911 GT2 |The 911 GT2
Always composed. Even in extremes.
Engineering the 911 GT2.
How do we know our limits?
Because we choose to
explore them.
The 911 GT2.The Porsche 911 GT2. The excep-
tion to the rule. Every new edition
has clearly exceeded everything
that has gone before. Designing a
911 GT2 requires a new approach
to old ideas. It means questioning
convention, crossing the limits,
thinking beyond the norm. It
means not being confined to
torque of 680 Nm is available
from 2,200 to 4,500 rpm. At
5,500 rpm, it is still higher than
650 Nm. The benchmark sprint
to 100 km / h (62 mph) is com-
pleted in 3.7 seconds. Maximum
speed is 329 km / h (204 mph).
For some, that number means
little on paper – but it all becomes
clear on the road. With a driving
experience – and an engine sound
– that can only be conceived in
the Porsche 911 GT2. Performanceand efficiency have both been
improved, mainly through changes
to the turbocharging system. The
flow-optimised turbines and com-
pressor units have been specially
adapted to the engine output and
offer a more effective turbochar-
ging process.
In addition, an expansion intake
system has been specially devel-
oped for the 911 GT2 (see page
32) which overturns all previous
principles of air supply to turbo road or track, straight or bend,
comfort or sports performance.
It means having the freedom to
leave what you know and examine
new possibilities. The result: our
most powerful road-going 911.
The source of that power is a
3.6-litre flat-six boxer enginebased on the current 911 Turbo.
Special features include VarioCam
Plus and twin turbochargers with
Variable Turbine Geometry (VTG,
see page 28) enabling faster
response at lower engine speeds.
Together, they generate even
greater power: a mighty 390 kW
(530 hp) at 6,500 rpm. Maximumengines. Equally effective is the
new rear silencer, now made from
ultra-lightweight titanium.
In the end, even we were impressed
with the power of the 911 GT2, as
we had not expected that so much
potential existed in the engine of
the 911 Turbo from which it is
derived. This was achieved because,
in terms of development, we
were prepared to go down new,
previously unexplored avenues.

· 16 ·· 17 ·
The 911 GT2 |The 911 GT2
being forced into the turbos,
there is less resistance from
the compressors and therefore
less back-pressure in the
exhaust, which means greater
engine performance.
The engine cover, featuring
the GT2 logo, is made from
lightweight glass-fibre reinforced
plastic (GRP). Twin titanium
tailpipes are elegantly incorpor-
ated within the rear apron design.
Warm air is vented from the braking power, with large air
intakes for improved air flow to
the central radiator and front
brakes. The integral air outlet
ahead of the front lid makes a
major contribution to front-enddownforce. The airstream from the
central radiator is channelled up
over the car, forcing the front end
downwards, thereby enhancing
balance and steering response.
The importance of air in the per-
formance of the 911 GT2 is also
apparent from the large intake
openings in the rear side panels
which supply the intercooler units.The most impressive view is also
the one that others will see most
of all: the rear. The fixed rear wing
with integral lip spoiler ensures
optimum stability at speed.
As the car accelerates and you’re
pressed into your seat, air is
forced through the intake openings
on the rear wing uprights and into
the engine turbocharging system.
This ‘ram air’ effect has a key role
to play in the exceptional efficiency
of the engine. Since air is already Power. Torque. Acceleration. All in
plentiful supply. Nothing else can
match that energy – except the
car’s design. A single glance is all
it takes to realise that fact.
The front end is aerodynamically
adapted for the high thermal
load of the engine and increased
Aesthetically. Aerodynamically. Resistance is futile.
Designing the 911 GT2.engine compartment via cooling
slits at the rear.
The combined effect of all these
aerodynamic modifications is a
drag coefficient of just 0.32 as
well as positive front and rear
downforce. Behind the wheel,
that means better grip, better
directional stability and excep-
tional handling characteristics.
Technically and visually, the
result is the same: a breathtaking
driving machine.

· 20 ·· 21 ·The 911 GT2 |
Drive
At Porsche, our aim is not to
increase power – except through
increased efficiency. Which is
why we began with the 911 Turbo
when developing an engine for
the 911 GT2. Its power is com-
bined with rear-wheel drive for
racing-car driving dynamics. But
how is it possible to improve onan engine that is already so close
to perfection? How did we introduce
even greater potential – and the
character of a racing engine? The
answer: by increasing efficiency.
This was mainly achieved by four
crucial components, one of these
being the six-cylinder twin-turboboxer unit with flow-optimised
turbines featuring Variable Turbine
Geometry (VTG, see page 28)
and larger compressors on the
intake side. Together with
VarioCam Plus (see page 26), they
boost performance while reducing
emissions over the entire engine
speed range. Also with the innovative expansion intake system
which works on highly efficient
principles that are contrary to all
previous methods (see page 32).
In addition, the new lightweight
rear silencer made from titanium
enhances performance by producing
less back-pressure through the
exhaust system.
Oil is evenly distributed under all
load conditions (e.g., high-speed
cornering) thanks to a dry-sump
lubrication system with external
tank. After passing through the
engine, the oil is cooled by means
of a dedicated oil-water heat
exchanger. Both of these systems
are proven in competition use.
The water-cooled flat-six twin-turbo
engine with four-valve technology
in the rear of the 911 GT2
generates a mighty 390 kW
(530 hp) from a 3.6-litre
displacement at 6,500 rpm.
Maximum torque of 680 Nm is
achieved at low rpm and sustained
across much of the engine
speed range. It is available
between 2,200 and 4,500 rpm
and the resulting acceleration is
quite literally breathtaking.
300 500 550
600
650
700 750 800
850
280 300 320 340 360
380
400
2000 3000 4000 5000 6000 7000
350 400
450
1000
Power (kW)
Engine Speed (rpm)
180 200 220 240 260 420
900
Torque (Nm)
390 kW (530 hp)
680 Nm
The benchmark sprint to 100 km/ h
(62 mph) is completed in
3.7 seconds; 200 km / h (124 mph)
requires just 11.2 seconds.
Maximum speed – if you really
want to put it to the test – is
329 km / h (204 mph). Even more
impressive is the power-to-weight
ratio of 361 hp per tonne and
the specific power output of
147 hp per litre. Fuel economy
is also exceptional for a car
with such high performance.
There is nothing ordinary about
the 911 GT2 and it exceeds even
the highest expectations. In
other words: everything you’d
expect from the most powerful
road-going 911.
911 GT2 : 680 Nm from 2,200 to 4,500 rpm, 390 kW (530 hp) at 6,500 rpm 3.6-litre twin-turbo boxer engine
The greatest strength comes from within.
Engine.

1
2
3
45
22
21
1920
9
6
24
25
16
11
12
14
13
23
15
17
7
8
10
18
· 23 · · 22 ·The 911 GT2 |
Drive
1. Oil scavenge pump
2. Oil-pressure pump (obscured)
3. Engine oil reservoir
(dry-sump lubrication)
4. Camshaft adjuster (VarioCam Plus)
5. Intake camshaft
6. Tappets with hydraulic valve
clearance adjustment
7. Valve springs
8. Valves
9. Nikasil-coated cylinder bore
10. Forged aluminium piston
11. Forged connecting rod
12. Crankshaft
13. Camshaft drive chain
14. Camshaft drive chain
tensioner with guide rail
15. Single-spark ignition coil
16. Spark plug
17. Exhaust-gas turbocharger with
Variable Turbine Geometry (VTG)
18. Main silencer (titanium)
19. Tailpipe (titanium)
20. Catalytic converter
21. Pressure pipe
22. Throttle valve (electronically
actuated)
23. Expansion intake manifold
24. Air filter
25. Fluid reservoir for power-steering
system

· 25 · · 24 ·
The 911 GT2 |Drive
Lightweight design.
The six-cylinder twin-turbo boxer
engine is a compact unit offering
excellent cylinder charging and
torque-curve characteristics
as well as first-rate balance with
minimal vibration. The flat-six
design allows a low centre of
gravity with resulting advantages
for traction and driving dynamics.
The alloy crankcase consists of
two main sections, each contain-
ing one bank of cylinders. Thecrankshaft runs in eight main
bearings and is driven by forged
connecting rods. For optimum
strength and durability, we’ve used
forged aluminium pistons running
in Nikasil-coated aluminium liners
and cooled via individual oil-spray
jets. The results: lower frictional
resistance and a lengthy service
life – even when subjected to
heavy use.
The cylinder heads are made
from an extremely heat-resistantlightweight alloy. Each cylinder
bank has two overhead camshafts
driving a set of four valves (two
inlet and two exhaust) on each
individual cylinder. The valves are
arranged in a ‘V’ formation and
have a highly efficient dual-spring
closing action enabling higher
engine speeds. Performance is
enhanced with the aid of both
Variable Turbine Geometry (VTG,
see page 28) and VarioCam Plus
(variable valve timing and lift on
the inlet side). The benefits are
not only greater power and
torque, but also better fuel
econ-
omy and lower emissions.
Dry-sump lubrication.
This racing technology uses a
separate oil reservoir to ensure
consistent oil pressures through-
out the engine, even during pro-
longed periods of lateral and longi-
tudinal loads. After passing
through the engine, every drop of oil is returned directly to the
external reservoir. The flow is dri-
ven by two scavenge pumps in
each cylinder head and a further
two pumps in the crankcase. Gas
is removed from the returning
oil via a defoaming device in the
reservoir. The oil is returned
to the lubrication points in the
engine by means of a dedicated
oil-feed pump. With a further
scavenge pump in each of the
twin turbocharger units, the
911 GT2 has a total of nineseparate pumps driving the lubri-
cation system. The oil level can be
checked from inside the car via
the standard on-board computer.
The 911 GT2 is factory-filled with
Mobil 1 high-performance fully
synthetic oil. The exceptional
properties of this premium-quality
lubricant ensure reliable starting
even in the coldest conditions. It
also reduces wear and contributes
to the long-term durability of the
engine.

· 26 ·· 27 ·
The 911 GT2 |Drive
VarioCam Plus
Engine cooling.
The engine of the 911 GT2 features
cross-flow water cooling with fully
integrated coolant management.
This technology ensures a consis-
tent flow of coolant to each of
the engine’s cylinders. Waste
heat from the oil is transferred to
the coolant via two oil/water heat
exchangers. The coolant is routed
through twin radiator modules
ahead of the front wheels and a
centrally placed unit in the nose.
VarioCam Plus.
VarioCam Plus is a variable valve
timing system on the inlet side
which also features two-stage valve
lift. The benefits it provides include
greater power and torque at all
engine speeds, as well as excellent
running characteristics, better fuel
economy and fewer emissions.
Essentially, VarioCam Plus makes
two engines out of one. The first is
geared for normal road driving, thesecond for high-performance use.
The system switches seamlessly
between the two as the driver
inputs change. All operations
are controlled by the engine
management system. The results:
emphatic acceleration and
smoother running.
The two-stage lift mechanism
on each inlet valve consists of an
electro-hydraulically switchable
tappet. Each of the 12 tappets con-
sists of two concentric parts – anouter ring and a central shaft –
which can be locked together by
means of a pin. The system can
then vary the valve lift by using
two large profile cams on the outer
ring or a smaller cam lobe on the
central shaft. The timing of each
valve is steplessly controlled by
means of an electro-hydraulic
rotary vane adjuster at the head
of the corresponding camshaft.
To improve responsiveness during
warm-up in cold weather, VarioCam
Plus will select the higher valve
lift setting and retard valve timing.
At medium revs and low engine
loads, the lower valve lift setting
is activated and timing advanced in
order to reduce fuel consumption
and emissions. The economy of
the engine is particularly enhanced
at lower engine speeds. For maxi-
mum power and torque, the higher
lift setting is selected and the tim-
ing of the valves is advanced.This results in copious torque
and exceptional fuel economy,
particularly in comparison with
much larger engines offering
similar power output.

· 29 · · 28 ·
The 911 GT2 |Drive
turbine has a lower mass, it
responds more quickly to increas-
ing pressure, spinning up easily
to its optimum speed. The key
disadvantage of using a smaller
turbo is that the back-pressure
generated at higher engine speeds
causes a significant reduction
in performance. Resistance is
caused by the smaller cross-
sectional area through which
the exhaust is required to flow.
On a conventional turbocharger,
the exhaust flow drives a turbine
that is connected to a compressor
on the intake side. By compressing
the incoming air, the amount
of oxygen in a given volume is
increased. Since compression also causes an increase in
temperature, the air must be
cooled in a device known as an
‘intercooler’. With more oxygen
present in each cylinder charge,
more fuel can be burnt, yielding
greater energy. Since higherexhaust pressures generate
greater loads on the intake side,
the intake pressure must be
carefully controlled in order to
protect the engine. This ‘boost
pressure’ is limited using ‘waste-
gate’ valves that bypass excess
pressure around the turbine.
Another important factor in
the system is the size of the
turbocharger. Since a smaller Porsche has a long and celebrated
tradition of using turbocharged
power on both road and track.
On the 911 GT2, we’ve
enhanced
this technology with Variable Turbine
Geometry (VTG).Larger turbo units, which create
lower back-pressure at higher rpm,
take considerably longer to spin
up under power due to the large
cross-sectional area and relative
inertia of the heavier turbine.
Generally, this type of turbo will
only be effective in the medium
rpm range. This phenomenon,
known as ‘turbo lag’, means there
is virtually no turbocharging
effect at lower engine speeds.
Turbocharger with Variable Turbine Geometry (VTG)
Breathe easy – when holding your breath.
Variable Turbine Geometry (VTG).

· 31 · · 30 ·
1
2
3
4
5
6
7
8
9
10
The 911 GT2 |Drive
1. Turbine casing
2. Movable guide vanes
3. Turbine wheel
4. Electric motor for guide
vane adjustment
5. Guide vane adjuster
6. Compressor casing
7. Compressor wheel
8. Recirculation valve
9. Oil inlet
10. Coolant inlet
Guide vanes open Guide vanes closed
Guide vanes open Guide vanes closedTurbocharger guide vane adjuster
To overcome this problem, the
twin water-cooled turbochargers
on the 911 GT2 feature Variable
Turbine Geometry (VTG). With
this technology, the gas-flow
from the engine is channelled
onto the turbines via electronically
adjustable guide vanes. By chang-
ing the vane angle, the system
can replicate the geometry in all
types of turbo, large or small,
and thus achieve the optimum
gas-flow characteristics. The guide
vanes are controlled by the engine
management system. The result
is a high turbine speed – and
therefore higher boost pressure –
even at low engine rpm. With
more air available, the combustion
is increased, yielding greater
power and torque.
Special features on the 911 GT2
include flow-optimised turbines
and larger compressors which
generate a higher boost pressure.
Maximum torque is
achieved at
low rpm and sustained across
much of the engine speed
range.With 680 Nm available between
2,200 and 4,500 rpm, the
resulting acceleration is nothing
less than phenomenal.
When the boost pressure reaches
its maximum value, the guide
vanes are opened further. By
varying the vane angle, it is
possible to generate the required
boost pressure at all engine
speeds. As a result, there is no
need for excess pres
sure valveson the intake side as found
on
conventional turbocharged
engines.
This delivers impressive
engine efficiency and lower
fuel consumption.

· 33 · · 32 ·The 911 GT2 |
Drive
Unfortunately, compression not
only increases air volume, it also
increases air temperature and this
has a negative effect on ignition.
Our new expansion manifold simply
turns that principle around. The
internal geometry is radically
different from that on a resonance
intake system. Key modifications
include a longer distributor pipe,
with a smaller diameter, and
shorter intake pipes.Expansion intake manifold.
More power than a 911 Turbo -–
from the same engine? Not easy.
But feasible, which is why it
required yet another spectacular
innovation from Porsche.
The 911 GT2 has an innovative
expansion intake system with a
unique working principle which
overturns the methods previously
used. Our ‘expansion’ intake
mani-
fold is a radical new
developmentthat is the polar opposite of
the resonance principle used
on conventional turbocharged
engines.
A resonance manifold increases
engine output by forcing add-
itional air into the combustion
chambers. To do this, the mani-
fold is designed in such a way
that the air – which vibrates
due to the action of the valves –
is in a compression phase as it
passes through the inlet ports.As a result, the air is in the
expansion phase as it enters the
combustion chambers. Since
expansion always cools, the
air/fuel temperature is lower and
ignition is significantly improved –
thereby increasing performance.
Of course, the amount of air
that enters the engine under
expansion is less than it would
be under compression. To
compensate for this, we’ve simply
increased the boost pressurefrom the turbochargers by
approximately 0.2 bar. The result-
ing increase in temperature –
again through compression – is
immediately offset by the uprated
intercoolers.
Instead of hot compressed
air entering the combustion
chambers, we now have cooler
air generating more power and
torque. As a consequence,
there is a major improvement in
engine efficiency and thereforelower fuel consumption even under
heavy loads and at high rpm.
A simple solution, but then that’s
often the way when you take
a new approach to old ideas.
Expansion intake manifold

· 34 ·· 35 ·
The 911 GT2 |Drive
Exhaust system.
The rear silencer and tailpipes
of the 911 GT2 are made from
ultra-lightweight titanium to re-
duce the weight on the rear axle,
and improve driving dynamics.
The exhaust leaves the engine
through high-performance
manifolds into separate tracts
for each of the two banks of
cylinders. Twin three-way catalytic
converters clean the two streams
before they converge in the main
silencer unit. The twin
titaniumtailpipes are fully integrated
within
the rear apron moulding. Large-
diameter tubes reduce back-
pressure
on the engine,thereby
increasing performance. The
catalytic
converters are close
to the engine,
enabling faster
warm-up and therefore improving
efficiency. When starting from
cold, the process is assisted by a
secondary air injection system.
A system of ‘Lambda’ or oxygen
sensors in each of the exhausts
provides continuous monitoring of engine efficiency. Data supplied
by one pair of sensors enables
the engine management system
to perform separate adjustment
of the air/fuel mix for each bank
of cylinders. A further pair of sen-
sors*, one on each tract, is used
to monitor the efficiency of the
respective catalytic converter. This
facility enables much more accu-
rate control of potentially harmful
emissions.
The exhaust system on the
911 GT2 produces a warm,
deep and bass-rich sound –
even when the engine is idling.
Fuel system.
Fuel is supplied to each of the six
cylinders using a sequential fuel
injection system. The timing of
each injection and the volume
supplied to each bank of cylinders
are controlled by the engine
management system. Adjustmentsare based on a range of variables,
including throttle position, engine
speed, boost pressure, coolant
temperature and exhaust gas com-
position. The results are optimised
combustion and fuel consumption.
A hot-film air mass sensor moni-
tors the volume and density of the
incoming air to ensure the best
possible air/fuel mix, regardless
of weather and altitude.
Ignition system.
The 911 GT2 features static
high-voltage ignition technology.
Separate coils on each of the
plugs with platinum electrodes
ensure perfect ignition every
time. The role of distributor is
performed by the engine manage-
ment system, which controls the
individual spark plugs directly,
for optimum performance and
minimum fuel consumption.
* Not in markets with leaded fuel.Exhaust system