lock PORSCHE BOXSTER 2005 2.G Repair Manual

166
Mobile Roofs
Removing the hardtop1. Make sure that the hardtop is placed on a
clean, soft surface.
2. Open doors.
3. Remove cover from the front locking lever.
4. Open front latch.
5. Open rear pivot locks (swivel inwards).
Unplug plug of the hardtop heated rear
window.
6. With one person on each side, grasp the
hardtop.
Lift hardtop at rear and pull out of the sockets
on the windshield frame at front.
Warning!
Danger of pinching fingers or hands.
fEvenly lift the hardtop at both sides.
7. Carefully lift the hardtop up and off the vehicle
to the rear.
8. Close front hardtop latch.
Fit cover on the front latch.
9. Close pivot locks on the vehicle with the plastic
covers.
10.Remove the connector of the convertible top
heated rear window from the empty socket
and insert into the socket.11.Swivel the sash guide of the seat belt forward.
Insert the lower retaining lugs of the cover A
from above and clip in the upper retaining lugs
on the bar.

168
Maintenance, Car Care
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may cau-
se serious personal injury or death.
fThe engine compartment of any motor vehicle
is a potentially hazardous area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution applies to the entire vehicle.
fO n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
fEnsure that there are no open flames in the
area of your vehicle at any time when fuel fu-
mes might be present. Be especially cautious
of such devices such as hot water heaters
which ignite a flame intermittently.
fBefore working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
fBe alert and cautious around engine at all ti-
mes while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral or the se-
lector lever is in position P or N. fIn particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.), je-
welry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off and exercise extreme caution.
fYour Porsche is equipped with an electronic ig-
nition system. When the ignition is on, high vol-
tage is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
fAlways support your car with safety stands if it
is necessary to work under the car. The jack
supplied with the car is not adequate for this
purpose.
fWhen working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine can-
not be started.
Remove the ignition key. fDo not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
fIncomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cove-
rage.
fSupplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
fSome countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.
Power measurements Power measurements on dynamometers are not
approved by Porsche.

178
Maintenance, Car Care
Fuel
Warning!
Fuel is highly flammable and harmful to
health.
fFire, open flame and smoking are prohibited
when handling fuel.
fAvoid contact with skin or clothing.
fDo not inhale fuel vapors.
To prevent damage to the emission control
system and engine:
fNever drive the tank completely out of fuel.
fAvoid high cornering speeds after the warning lights have come on.
fPlease observe the chapter “FUEL ECONOMY”
on Page 177.
fPlease observe the chapter “EMISSION CONT-
ROL SYSTEM” on Page 182.
fPlease observe the chapter “FUEL” on Page
82.
Check engine warning light
If the warning lights in the instrument panel and on-
board computer come on and remain on while
driving, it suggests:
– an improperly fastened tank cap or
– refuelling with engine running.
Opening the filler flap The filler opening is under the filler flap in the front
right fender.
fWith the vehicle unlocked, press on the front
part of the filler flap (arrow) to open the flap.
The filler flap is centrally locked along with the
other locks. If there is a defect in the automatic unlocking
system:
fOpen the passenger door.
fPull the ring in the right-hand door aperture
(arrow).

180
Maintenance, Car Care
Fuel Recommendations Your Porsche is equipped with catalytic conver-
ters and must use UNLEADED FUEL ONLY.
Your engine is designed to provide optimum per-
formance and fuel economy using unleaded premi-
um fuel with an octane rating of 98 RON
(93
CLC or AKI). Porsche therefore recom-
mends the use of these fuels in your vehicle.
Porsche also recognizes that these fuels may not
always be available. Be assured that your vehicle
will operate properly on unleaded premium fuels
with octane numbers of at least 95
RON
(90 CLC or AKI), since the engine’s ”Electronic
Oktane™ knock control“ will adapt the ignition ti-
ming, if necessary.
T h e u s e o f U N L E A D E D F U E L O N LY i s c r i t i c a l l y
important to the life of the catalytic conver-
ters. Deposits from leaded fuels will ruin the
converters and make it ineffective as an
emission control device.
Cars with catalytic converters have a smaller fuel
tank opening, and gas station pumps have smaller
nozzles. This will prevent accidental pumping of
leaded fuel into cars with catalytic converters. Unleaded fuels may not be available outside the
continental U.S. and Canada. Therefore, we re-
commend you do not take your car to areas or
countries where unleaded fuel may not be availab-
le.
Octane ratings Octane rating indicates a fuel’s ability to resist de-
tonation. Therefore, buying the correct octane gas
is important to prevent engine ”damage“.
The RON octane rating is based on the research
method. The CLC (U.S. Cost of Living Council oc-
tane rating) or AKI (antiknock index) octane rating
usually displayed on U.S. fuel pumps is calculated
as research octane number plus motor octane
number, divided by 2, that is written as:
The CLC or AKI octane rating is usually lower than
the RON rating:
For example: 95 RON equals 90 CLC or AKI.
Fuels containing alcohol and ether Some areas of the U.S. require oxygenated fuels
during certain portions of the year. Oxygenated fu-
els are fuels which contain alcohols (such as me-
thanol or ethanol) or ether (such as MTBE).
Under normal conditions, the amount of these
compounds in the fuel will not affect driveability.
You may use oxygenated fuels in your Porsche,
provided the octane requirements for your vehicle
are met. We recommend, however, to change to a
different fuel or station if any of the following pro-
blems occur with your vehicle:
– Deterioration of driveability and performance.
– Substantially reduced fuel economy.
– Vapor lock and non-start problems, especially
at high altitude or at high temperature.
– Engine malfunction or stalling. RON MON+
2 ---------------------------------------------------- o rRM+
2 ------------------------

Maintenance, Car Care
187
Disengaging luggage net fOn vehicles with luggage net, unhook the
hooks on both sides of the roll-over bar (ar-
row).
Removing storage box fOn vehicles with BOSE High End sound pa-
ckage, disconnect the electrical plug connec-
tion of the loudspeakers.
To do this, press the securing levers (small ar-
rows) at the sides.
The plug connection is fastened on the outer
right side of the roll-over bar. fOpen turn-locks A of the storage box and pull
out by approx. 1.5 cm until they engage.
Take out storage box to the rear.
Removing carpet covering fOpen turn-locks B of the carpet covering.
Remove carpet covering.
On vehicles with luggage net, the two front turn-
locks also have to be opened.

188
Maintenance, Car Care
Removing engine compartment lid 1. Withdraw the ignition key so that the convertib-
le top cannot be operated unintentionally.
fOpen all 5 catches of the engine compartment
lid with an Allen key.
fRemove engine compartment lid.
Warning!
Risk of intoxication. Exhaust or fumes from
the engine compartment could enter the
passenger compartment.
fDo not drive with the engine compartment lid open.
Closing Engine Compartment Lid 1. Withdraw the ignition key so that the convertib-
le top cannot be operated unintentionally.
Warning!
Risk of intoxication. Exhaust or fumes from
the engine compartment could enter the
passenger compartment.
fMake sure that the engine compartment lid clo-ses tightly and all catches are fully locked.
2. Put on engine compartment lid.
Fully lock all 5 catches of the engine compart-
ment lid with an Allen key.
3. Put on carpet covering.
Lock turn-locks of the carpet covering.
Vehicles with luggage net: 4 turn-locks.
Vehicles with storage box: 2 turn-locks.
4. Push storage box under the supplemental safe-
ty bar from behind.
Press down and lock turn-locks of the storage
box.
5. On vehicles with BOSE High End sound pa-
ckage, connect the electrical plug connection
of the loudspeakers. 6. Disengage the retaining strap and fasten it at
t h e re a r p a r t o f th e c onvertible top with the Vel-
cro fastening strip.
7. Fold down rear part of the convertible top.
8. Clip fabric covering into both holders.
9. Engage both lower ball heads of the tension ro-
pes.
10.Open or close convertible top.
Please observe the chapter “CONVERTIBLE
TOP” on Page 154.
Engine compartment lid behind the seats An additional lid for assembly and servicing work
is located under the carpet behind the seats.

Maintenance, Car Care
189
Power Steering
Warning!
Risk of accident.
When the engine is stopped (e.g. when on
tow) or the power steering has failed there is
no steering assistance.
Therefore, substantially more force will have
to be exerted in order to steer.
fExercise great care when being towed.
fHave the fault remedied at your nearest autho-rized Porsche dealer. Note
The flow noise heard at full steering lock is design-
related and does not indicate a defect in the stee-
ring system.
Checking hydraulic fluid fPlease observe the chapter “EXERCISE EXTRE-
ME CAUTION WHEN WORKING ON YOUR VE-
HICLE” on Page 168.
The hydraulic fluid reservoir is located in the engi-
ne compartment.
fOnly use hydraulic fluid authorized by Porsche.
fPlease observe the chapter “CAPACITIES” on
Page 266.
fCheck the fluid level with the engine stopped
and cold (approximately 68°F/20°C).
1. Open the engine compartment lid.
Please observe the chapter “OPENING ENGINE
COMPARTMENT LID” on Page 185.
2. Open the reservoir cap.
3. Wipe measuring rod.
Close lid and reopen. The fluid level should lie
in the area below the ”Cold“ marking.
Add hydraulic fluid if necessary.
4. Close cap carefully.
Close engine compartment lid.
Noticeable loss of fluid indicates leakage in the
system.
The cause should be remedied immediately at an
authorized Porsche dealer.

194
Maintenance, Car Care Automatic car washes
Optional add-on parts or parts which project
beyond the contours of the vehicle may be
damaged by design features (e.g. brushes) of au-
tomatic car washes.
The following parts are particularly suscep-
tible to damage:
– Convertible top (hot wax treatment cannot be
used, as the wax attacks the convertible top
material),
– Windshield wipers (always switch them off to
prevent them wiping unintentionally in intermit-
tent or sensor operation)
– External telephone antenna (always unscrew)
– Fixed rear spoiler or extended rear spoiler
– Wheels (the wider the rim and the lower the tire
height, the greater the risk of damage)
– High-gloss wheels (to prevent these from get-
ting scratched, do not clean with the wheel-
cleaning brushes of the car wash).
fPlease consult the operator before using auto-
matic car washes.
fWash and dry by hand all points not reached by
a car wash, such as door and lid seams or
door sills. Note
Automatic car washes spray water at odd angles
and high pressures, which are not seen in normal
driving. Therefore, water can sometimes find its
way into the passengers compartment during or
shortly after the car wash.
Door locks fTo prevent the door locks from freezing during
the cold season, the lock cylinders should be
covered during a wash.
fShould the locks freeze, use an ordinary de-
icer. In many cases, a well warmed key can
help.
Never use excessive force.

202
Practical Tips, Emergency Service
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may cau-
se serious personal injury or death.
fThe engine compartment of any motor vehicle
is a potentially hazardous area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution applies to the entire vehicle.
fO n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
fEnsure that there are no open flames in the
area of your vehicle at any time when fuel
fumes might be present. Be especially cau-
tious of such devices such as hot water hea-
ters which ignite a flame intermittently.
fBefore working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
fBe alert and cautious around engine at all
times while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral or the se-
lector lever is in position P.fIn particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.), je-
welry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off and exercise extreme caution.
fYour Porsche is equipped with an electronic ig-
nition system. When the ignition is on, high vol-
tage is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
fAlways support your car with safety stands if it
is necessary to work under the car. The jack
supplied with the car is not adequate for this
purpose.
fWhen working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine can-
not be started.
Remove the ignition key.fDo not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
fIncomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cover-
age.
fSupplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
fSome countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.

226
Practical Tips, Emergency Service
Electrical System In order to avoid damage and faults in electrical or
electronic systems, electrical accessories should
be installed at your authorized Porsche dealer.
fOnly use accessories authorized by Porsche.
Warning!
Risk of short circuit and fire.
Replacing fuses or relays with the engine
running or the ignition on could cause elec-
trical shock.
fDisconnected the battery during all work on
the electrical system.
Please observe the chapter “BATTERY” on Page 229.
Relays Defective relays should be changed only by an
authorized workshop.
Alarm system, central locking The status of the central locking and alarm system
is not changed by disconnecting the battery.
When the battery is disconnected, the alarm sys-
tem ceases to function. Overload protection If the central locking system is operated more
than ten times within a minute, further operation is
blocked for 30 seconds.
Load switch-off after 2 hours or 7 daysIf the ignition key is removed, loads which are
switched on or are in standby mode (such as the
luggage compartment light, interior light and
radio) are automatically switched off after approx.
2hours.
If the vehicle is not started or unlocked with the
remote control within 7days, the remote control
standby function is switched off (to save the
vehicle battery).
1. In this case, unlock the driver's door with the
key at the door lock.
Leave the door closed in order to prevent the
alarm system from being triggered.
2. Press button 1 on the remote control.
The remote control is now activated again.