engine PORSCHE BOXSTER 2007 2.G Owners Manual

Chargestate
Awellchargedbatterywillnotonlypreventstartingproblemsbutwillalsolastlonger.
Inordertoavoidunintendedbatterydischarge
Switchoffunnecessaryelectricalloadsincitytraffic,onshorttripsorinalineortraffic.
Alwaysremovetheignitionkeyfromtheignitionswitchwhenleavingthecar.
AvoidfrequentoperationofthePorscheCommunicationManagementsystemwhentheengineisnotrunning.
Batterycare
Ensurethatbatteryissecurelymounted.
Keepterminalsandconnectionscleanandproperlytightened.Corrosioncanbepreventedbycoatingtheterminalsandconnectionswithpetroleumjellyorsiliconespray.
Ensurethatventcapsaresecurelytightenedtopreventspillage.
Checkingtheelectrolyteuidlevel
Generally,theelectrolytelevelmustbecheckedmoreofteninsummerthaninwinter,andmoreoftenwhendrivinglongdistances.
Whenaddingwater,useonlycleancontainers.Innocasemayalcohol(e.g.windowcleanerresidues)bepermittedtoenterthebattery.
Unscrewandopenthefillerventcapsofeachcell.
Withthecaronalevelsurface,thefluidlevelshouldmeettheindicatormarkineachcell.
Ifnecessary,topupwithdistilledwater.Donotuseacid.Onlyfilluptothemark,otherwisetheelectrolytewilloverflowwhenthebatteryisbeingchargedandcausedamage.
Batterycharging
Automotivebatteriesloosetheirefficiencywhennotinuse.Thechargeavailableinyourbatterycanbemeasuredwithabatteryhydrometer.WerecommendthatthebatteryvoltagebetestedbyyourPorschedealerwhohastheappropriateequipment.
Ifthecarisnotdrivenforprolongedperiods,thebatterymustbechargedatleastevery6weeks.Adischargedbatteryallowsrapidformationofsulfates,leadingtopermaturedeteriorationoftheplates.
Danger!
Hydrogengasgeneratedbythebatterycouldcauseanexplosion,resultinginseriouspersonalinjuryordeath.
Chargebatteryinawellventilatedarea.
Neverchargeafrozenbattery.Itmayexplodebecauseofgastrappedintheice.Allowafrozenbatterytothawoutfirst.
Ifyougetelectrolyte,whichisanacid,inyoureyesoronyourskin,immediatelyrinsewithcoldwaterforseveralminutesandcalladoctor.
PracticalTips,EmergencyService269

Slowbatterycharching
1.Payattentiontoallwarningsandfollowinstructionsthatcomewithyourbatterycharger.
2.Whencharging,ensureadequateventilation.
3.Removebattery.
Pleaseobservethechapter”REMOVINGTHEBATTERY”onpage271.
4.Allventcapsshouldbeopen.Thefluidlevelshouldmeettheindicatormarkineachcell.
5.Ensurethatchargerisswitchedoff-dangerofshortcircuit!
6.Connectchargercables.ChargercablesmustbeconnectedPOSITIV(+)toPOSITIV(+)andNEGATIVE(-)toNEGATIVE(-).
7.Switchoncharger.Normallyabatteryshouldbechargedatnomorethan10percentofitsratedcapacity.Ratedcapacityofthebatteryinyourvehicleislistedonthebatteryhousing.
8.Aftercharging,turnoffchargeranddisconnectchargercables.
9.Tightentheventcapsandreinstallbattery.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage273.
Winteroperation
Thecapacityandabilityofthebatterytostorepowerdecreasesatlowoutsidetemperatures.Additionally,morepowerisconsumedwhilestarting,andtheheadlights,heater,rearwindowdefogger,etc.,areusedmorefrequently.
LetyourPorschedealertestthebattery’scapacitybeforewintersetsin.
Thebatterywilldischargemorequicklyifyourvehicleisnotdrivenonadailybasisoveradistanceofseveralmiles.Themoreoftenyoudriveyourvehicle,andthelongerthedistancedriveneachtrip,themoreopportunitythevehicle’schargingsystemwillhavetorechargethebattery.
Replacingthebattery
Theservicelifeofthebatteryissubjecttonormalwear;itdependsgreatlyoncare,climaticcondi-tionsanddrivingconditions(distances,loads).
OnlyuseanoriginalPorschebatterywiththecorrectpartnumber,asareplacement.
Pleaseobservethedisposalinstructionsforbatteries.
Puttingvehicleintooperation
Afterthebatteryisconnectedorafteranexhaus-tivelydischargedbatteryischarged,themul-tifunctionalPSMlightlightsupontheinstrumentpanelandamessageappearsontheon-boardcomputertoindicateafault.
Thisfaultcanberemediedwithafewsimplesteps:
1.Starttheengine.
2.Withthevehiclestationary,performafewsteeringmovementstotheleftandrightandthendriveashortdistanceinastraightlineuntilthemultifunctinalPSMlightgoesoutandthemessageontheon-boardcomputerdisappears.
3.Ifthewarningsdonotdisappear,then:Drivecarefullytothenearestqualifiedspecialistworkshop.Havethefaultremedied.
4.Afterthewarningsdisappear,stopthevehicleinasuitableplace.
5.Performadaptationofthepowerwindows:
Pleaseobservethechapter”STORINGENDPOSITIONOFTHEWINDOWS”onpage35.
Ignitionkey/ignitionlock
Donotinserttheignitionkeyintotheignitionlockifthevehiclebatteryisdischarged.Theignitionkeycannolongerberemoved.
Thekeycannotberemoveduntilthevehicleelectricalsystemissuppliedwithpoweragain.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage266.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage273.
270PracticalTips,EmergencyService

Removingthebattery
Therequiredtoolisinthetoolkit.
Thebatteryislocatedinthefrontluggagecompart-mentunderablackplasticlid.
Warning!
Riskofdamagetoalternatorandelectroniccontrolunits.
Donotdisconnectbatterywhiletheengineisrunning.Thisalsoappliestocarsequippedwithabatterymainswitch.
Neverdrivethecarwithadisconnectedbattery.
Warning!
Riskofcausticburnsfromescapingacid.
Keepventcapsontoavoidspillage.
Donottiltthebatterywhenremovingandinstallingit.
1.Switchoffengineandallelectricalloads.
2.Openturn-locksA.Removeplasticlid.
3.PulloffventhoseC.
Danger!
Riskofshortcircuitandexplosion,resultinginseriouspersonalinjuryordeath.
Important:disconnectthenegative(-)groundwirefirst,andthenthepositive(+)cable.
4.Important:disconnectthenegative(-)groundwirefirst,andthenthepositive(+)cable-dangerofshortcircuit!
5.UnscrewfasteningscrewB.
6.Removebattery.
Installingthebattery
1.Putbatteryinandpushitallthewaytothestop.
2.ScrewinfasteningscrewB.
PracticalTips,EmergencyService271

EmergencyStartingwithJumper
Cables
Generalinformation
Ifthebatteryisdischarged,e.g.inwinterorafterthecarhasbeenparkedforalongtime,thebatteryofanothercarcanbeusedforstartingwiththehelpofjumpercables.Makesurethevoltageofbothbatteriesisthesame.Bothbatteriesmustbe12volttypes.Thecapacity(Amperehours,Ah)oftheboosterbatterymustnotbesubstantiallylessthanthatofthedischargedbattery.Thedischargedbatterymustbecorrectlyconnectedtothevehicle’selectricalsystem.
Pleaseobservethechapter”BATTERY”onpage268.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage266.
Note
Donottrytostartthecarbypushingortowing.Damagetothecatalyticconvertersandothercomponentsofthecarmayresult.
Danger!
Riskofshortcircuit,damageandexplosion,resultinginseriouspersonalinjuryordeath.
Useonlyjumpercablesofadequatediametercross-sectionandfittedwithcompletelyinsulatedalligatorclips.
Followallwarningsandinstructionsofthejumpercablemanufacturer.
Whenconnectingjumpercables,makesurethattheycannotgetcaughtinanymovingpartsintheenginecompartment.Thejumpercablesmustbelongenoughsothatneithervehiclesnorcablestouchanother.
Thevehiclesmustnotbeincontact,otherwisecurrentmightflowassoonasthepositiveterminalsareconnected.
Thecableclampsmustnotbeallowedtocontacteachotherwhenoneendofthejumpercablesareconnectedtoabattery.
Ensurethattoolsorconductivejewelry(rings,chains,watchstraps)donotcomeintocontactwiththepositivejumpercableorthepositivebatterypost.
Improperhook-upofjumpercablescanruinthealternator.
Warning!
Dangerofcausticburns.
Donotleanoverthebattery.
Warning!
Dangerofgasexplosion.
Improperuseofboosterbatterytostartavehiclemaycauseanexplosion,resultinginseriouspersonalinjuryordeath.
Keepsourcesofignitionawayfromthebattery,e.g.openflame,burningcigarettesorsparkingduetocablecontactorweldingwork.
Adischargedbatterycanfreezeevenat23°F/-5°C.Beforeconnectingjumpercables,afrozenbatterymustbethawedout.
PracticalTips,EmergencyService273

Connectjumpercablesinthefollowing
sequence:
Alwaysobservethesequencebelow:
1.Connectthepositivelead(red)tothepositiveterminalofthedischargedbatteryfirst,thenconnectittothepositiveterminalofthedonorbattery.
2.Firstconnectthenegativecable(black)tothenegativeterminalofthedonorbattery,thenconnectittoasuitablegroundingpointonthevehiclewiththedischargedbattery.Thisgroundingpointmustlieasfaraspossiblefromthebattery.Forexample,asolidmetalpartortheengineblockaresuitablegroundingpoints.Ifnosuitablegroundingpointsaretobefoundoneithervehicle,thenegativecablemustcarefullybeconnecteddirectlytothenegativeterminalofthebattery.Ifasuitablegroundingpointistobefoundonlyonthedonorvehicle,thenegativecablemustfirstbeconnectedtotheterminalofthedischargedbattery,thentothegroundingpointofthedonorvehicle.
3.Runtheengineofthedonorcaratahigherspeed.
4.Starttheengine.Anattemptedstartusingjumpercablesshouldnotlastmorethan15seconds.Thenallowawaitingperiodofatleastoneminute.
Note
Beforedisconnectingthejumpercables,electricalloadssuchastheheatedrearwindowandtheheatingfanblowershouldbeswitchedon(thevehicle’slightsmustnotbeswitchedon).Thisreducesvoltagepeakswhichmayoccurwhendisconnectingthejumpercables.
5.Withtheenginerunning,removebothjumpleadsinreverseorder.
274PracticalTips,EmergencyService

VehicleIdentication
Orderingspareparts
Whenorderingsparepartsormakinginquiries,pleasealwaysquotethevehicleidentificationnumber.
Vehicledatabank
Thevehicledatabankisattachedtotheinsideofthe”Maintenance“booklet.Itcontainsallimportantdataaboutyourcar.
Note
Thisdatabankcannotbere-orderedifitislostordamaged.
Thislabelcontainsthefollowinginformation:
1.VehicleIdentificationNo.
2.Type/Typedescription
3.Enginecode/Transmissioncode
4.PaintNo./Interior
5.Optionalequipment
Vehicleidenticationnumber
Position
InaccordancewithFederalSafetyRegulations,thevehicleidentificationnumberofyourcarislocatedatthebottomleftofthewindshieldframeandcanbeseenfromtheoutside.
Thevehicleidentificationnumberisinthefrontluggagecompartmentunderthebatterycoverandatthebottomleftbehindthewindshield.
Removingthebatterycover
Pleaseobservethechapter”BATTERY”onpage268.
Safetycompliancesticker
ThesafetycompliancestickerisyourassurancethatyournewPorschecomplieswithallapplica-bleFederalMotorVehicleSafetyStandardswhichwereineffectatthetimethevehiclewasmanufac-tured.
Thestickeralsoshowsthemonthandyearofproductionandthevehicleidentificationnumberofyourcar(perforations)aswellastheGrossVehicleWeightRatingandtheGrossAxleWeightRating.
296VehicleIdentification,TechnicalData

Tirepressureplate
Thetirepressureplateisattachedtotheleft-handdooraperture.
Enginenumber
Theenginenumberisstampedontheundersideofthecrankcase.
VehicleIdentification,TechnicalData297

TechnicalData
Enginedata
BoxsterBoxsterS
TypeM97/20M97/21
Horizontallyopposedengine,liquidcooledHorizontallyopposedengine,liquidcooled
Numberofcylinders66
Bore3.37in./85.5mm3.78in./96mm
Stroke3.07in./78mm3.07in./78mm
Cubiccapacity163.96cu.in./2687cm³206.67cu.in./3387cm³
Net-horsepower,SAEJ1349245hp/180kW295hp/217kW
atcrankshaftspeed6500rpm6250rpm
Nettorque,SAEJ1349201ft.lb./273Nm251ft.lb./340Nm
atcrankshaftspeed4600-6000rpm4400-6000rpm
Engineoilconsumptionupto1.5liters/1000km(1.6quarts/622miles)upto1.5liters/1000km(1.6quarts/622miles)
298VehicleIdentification,TechnicalData

Capacities
UseonlyfluidsandfuelsauthorizedbyPorsche.YourauthorizedPorschedealerwillgladlyadviseyou.
YourPorschehasbeendesignedsothatitisnotnecessarytomixanyadditiveswithoilsorfuels.
EngineOilchangequantitywithoutoilfilterapprox.1.98U.S.gallons/7.5litersOilchangequantitywithoilfilterapprox.2.05U.S.gallons/7.75litersPleaseobservethechapter”ENGINEOILRECOMMENDATION”onpage215.
CoolantBoxsterManualtransmission:approx.5.81U.S.gallons/22litersTiptronicS:approx.5.92U.S.gallons/22.4litersBoxsterSManualtransmission:approx.5.89U.S.gallons/22.3litersTiptronicS:approx.6.42U.S.gallons/24.3liters
Manualtransmissionanddifferential5-speed:approx.2.4quarts/2.25liters,6-speed:approx.3quarts/2.8liters
TiptronicSapprox.2.51U.S.gallons/9.5liters
DifferentialwithTiptronicSapprox.0.21U.S.gallons/0.8liters
Powersteeringapprox.1.1quarts/1literhydraulicfluidPentosinCHF11S®orCHF202S®
Brakeuidapprox.0.4quarts/0.39liters;useonlyOriginalPorschebrakefluid
306VehicleIdentification,TechnicalData

Windshieldwasherapprox.0.66U.S.gallons/2.5literswithoutheadlightwasherapprox.1.59U.S.gallons/6literswithheadlightwasher
FueltankRefillvolumeapprox.16.9U.S.gallons/64liters,includingapprox.2.6U.S.gallons/10litersreserve.
FuelqualityYourengineisdesignedtoprovideoptimumperformanceandfueleconomyusingunleadedpremi-umfuelwithanoctaneratingof98RON(93CLCorAKI).Porschethereforerecommendstheuseofthesefuelsinyourvehicle.Porschealsorecognizesthatthesefuelsmaynotalwaysbeavailable.Beassuredthatyourvehiclewilloperateproperlyonunleadedpremiumfuelswithoctanenumbersofatleast95RON(90CLCorAKI),sincetheengine’s“ElectronicOctane™knockcontrol”willadapttheignitiontiming,ifnecessary.
VehicleIdentification,TechnicalData307