engine PORSCHE BOXSTER 2007 2.G Manual Online

PowerSteering
Warning!
Riskofaccidentresultinginseriouspersonalinjuryordeath.Whentheengineisstopped(e.g.whenbeingtowed)orthehydraulicsystemfails,thereisnoassistanceforsteering.Therefore,substantiallymoreforcewillhavetobeexertedinordertosteer.
Exercisegreatcarewhenbeingtowed.
HavethefaultremediedatyournearestauthorizedPorschedealer.
Note
Theflownoiseheardatfullsteeringlockissystemrelatedanddoesnotindicateadefectinthesteeringsystem.
Checkinghydraulicuid
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage208.
Thereservoirisintheenginecompartment.
Regularcheckingofhydraulicfluidispartofservicing.
Maintenance,CarCare229

Filter
Airlter
Theairfilterisontheleft-handsideoftheenginecompartment.
Adirtyairfilternotonlyreducesengineperform-ance,butcanleadtoprematureenginewear.
Regularfilterreplacementispartoftheroutinemaintenanceservice.
Industyconditions,checkthefilterelementmorefrequentlyandreplaceifnecessary.
Combinationlter
Thefreshairpassingthroughthecombinationfilterintothepassengercompartmentisvirtuallyfreeofdust,pollen,andunpleasantodors.
Iftheoutsideairispollutedbyexhaustfumes,pressthecirculating-airbutton.
Adirtyfiltercanbethecauseofreducedairthroughput:
HavethefilterreplacedbyanauthorizedPorschedealer.
Regularfilterreplacementispartoftheroutinemaintenanceservice.
230Maintenance,CarCare

AutomaticTransmissionFluid
ThetorqueconverterandthetransmissionarelubricatedwithAutomaticTransmissionFluid(ATF).Thefinaldriverequirestransmissionoil.
Pleaseobservethechapter”CAPACITIES”onpage306.
DonottowthecarorruntheenginewithoutATFinthetransmission.Theautomatictransmissionmaybedamagedbyevenatinyspeckofdirt,onlyacleanfunnelorspoutmustbeusedwhenaddingATF.
TheATFandtransmissionoilhastobecheckedandchangedattheintervalslistedinyourMainte-nanceSchedule.
WerecommendthatyouhavetheATFandtrans-missionoilchangedatyourPorschedealer,whohastherequiredlubricantsandthenecessaryfillingequipment.
Ifyoususpectanoilleakinthetransmission,haveyourauthorizedPorschedealercheckitoutimmediately.
Maintenance,CarCare231

Simplyapplypaintpreservativeafterwashingthevehicleandpolishitsmooth.
Polishing
DonotresorttousingPorschepolishuntilitbecomesevidentthatthenormalpreservativesnolongerproducethedesiredfinish.
Spotsandstains
Removetarstains,grease,oilspotsanddeadinsectsassoonaspossiblewithInsectRemover.Theycancausediscolorationifallowedtoremainonthepaintwork.
Washtheaffectedareaimmediatelyaftertreatingit.
Minorpaintdamage
Haveminorpaintdamage,suchasscratches,scoresorchipscausedbyflyingstones,repairedimmediatelybyyourauthorizedPorschedealerbeforecorrosionsetsin.
However,iftherearealreadytracesofcorrosion,theymustfirstberemovedcarefullyandthorough-ly.Coattheareawitharust-proofingprimerandfinishoffwithatopcoat.ThepaintcodeandcolornumberarefoundonthedatabankintheMainte-nancebookletandonthefillerflap.
Cleaningandpreservingengine
compartment
Theenginecompartmentandthesurfaceoftheenginearetreatedwithacorrosion-inhibitoratthefactory.
Ifdegreasingsolventsareusedtocleantheenginecompartmentortheengineiswasheddown,theprocessalmostinvariablyremovesthecorrosion-inhibitingcoating.Itisthenabsolutelynecessarytohaveadurablepreservativeappliedtoallsurfaces,bodyseams,jointsandassembliesintheenginecompartment.Thisalsoapplieswhencorrosion-inhibitorpartsarereplaced.
Caution!
Riskofdamagetothealternator.
Donotpointthecleaningjetdirectlyatthealternator,orcoverthealternator.
Effectivecorrosion-proofingisparticularlyimpor-tantduringthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompart-mentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
Windows
Theroaddustwhichsettlesonthewindshieldandwindowscontainsparticlesoftirerubberandoilresidue.Theinteriortrimandupholsteryreleaseparticles,particularlyinstrongsunlight,whichcollectontheinsidesofthewindows.Thesedepositsareaugmentedbyimpuritiesintheairwhichentersthecarthroughthefreshairvents.
Cleanallwindowsregularly,insideandoutside,withPorschewindowcleaner.
Ifyouuseachamoisleatherforthewindows,donotuseitforpaintworkasitwillotherwisepickupacertainamountofpreservativeorpolishandcouldsmearthewindowsandthusimpairvision.
RemovedeadinsectswiththePorscheinsectremover.
Note
Doorwindowsfeatureawater-repellent(hydropho-bic)coatingwhichpreventssoilingofthewindows.
Thiscoatingissubjecttonaturalwearandcanberenewed.
ConsultanauthorizedPorschedealer.
Wiperblades
Wiperbladesthatareinperfektconditionarevitalforaclearview.
236Maintenance,CarCare

Replacethewiperbladestwiceperyear(beforeandafterthecoldseason)orwheneverwiperperformancedeteriorates.
PeriodicallycleanthewiperbladeswithPorschewindowcleaner,especiallyafterthevehiclehasbeenwashedinacarwash.Iftheyareverydirty(e.g.withinsectremains),theycanbecleanedwithaspongeorcloth.
Undercoating
Theundersideofyourcarisdurablyprotectedagainstchemicalandmechanicalinfluences.
Asitisnotpossibletoexcludetheriskofdamagetothisprotectivecoatingindaytodaydriving,itisadvisabletohavetheundersideofthecarinspectedatcertainintervals-preferablybeforethestartofwinterandagaininspring-andtheundercoatingrestoredasnecessary.
YourauthorizedPorschedealerisfamiliarwiththebodysealtreatmentproceduresandhasthenecessaryequipmentforapplyingfactoryapprovedmaterials.Werecommendthatyouentrustthemwithsuchworkandinspections.
Unlikeconventionalsprayoils,undercoatingandrust-proofingcompoundsbasedonbitumenorwaxdonotattackthesound-proofingmaterialsappliedatthefactory.
Warning!
Dangerofreresultinginseriouspersonalinjuryordeath.
Donotapplyadditionalundercoatingorrust-proofingonorneartheexhaustmanifold,exhaustpipes,catalyticconvertersorheatshields.Duringdrivingthesubstanceusedforundercoatingcouldoverheatandignite.
Beforeapplyingfreshunderseal,carefullyremovedepositsordirtandgrease.Onceithasdried,thenewundercoatingcompoundformsatoughprotectivecoatingwhichprovidesefficientrust-proofingofthefloorpanelsandcomponents.
Alwaysapplyafreshcoatingofsuitablepreservativetounprotectedareasaftercleaningtheundersideofthebody,thetransmission,theengineorcarryingoutrepairstounder-body,engineortransmissioncomponents.
Effectiverust-proofingisparticularlyimportantdur-ingthecoldweatherseason.Ifyourcarisdrivenfrequentlyinareaswheresalthasbeenspreadontheroads,thewholeenginecompartmentshouldbecleanedthoroughlyafterthewintertopreventsaltfromcausinganylastingdamage.Afullunder-bodywashshouldalsobeperformedatthesametime.
Door,roof,lidandwindowseals
Washdirt(e.g.abrasion,dust,roadsalts)fromallsealsregularlyusingwarmsoapywater.Donotuseanychemicalcleaningagentsorsolvents.
Whenthereisafrosthazard,theouterdoorsealsandthefrontandrearlidsealscanbeprotectedagainstfreezingintoplacebyasuitablecareproduct.
Inordertopreventdamagetotheanti-frictioncoating,theinnerdoorseals,theconvertibletopsealsandhardtopsealsmustnotbetreatedwithcareproducts.
Stainlesssteelexhausttailpipes
Stainlesssteelexhausttailpipescandiscolorduetosoiling,strongheat,andcombustionresidues.
Theoriginalpolishcanbeachievedagainusingcommerciallyavailablemetalpolishingpasteormetalpolish.
Maintenance,CarCare237

Oncecleaned,leather(particularlytheheavilystressedleatherseats)mustbetreatedonlywithPorscheleathercareliquid.
Fabric,upholstery,carpetsandoor-mats
Useonlyavacuumcleaneroramediumstiffbrush.
RemovestainsandspotswithPorschestainremover.
ThePorscherangeofaccessoriesincludesnonskidfloor-matstoprotectthecarpetsinsummerandwinter.
Warning!
Riskofanaccidentresultinginseriouspersonalinjuryordeath.
Alwayscheckthemovementofthepedalsbeforedrivingandmakesurethattheyarenotobstructedbyafloormatoranyotherobject.
Securethefloormattopreventitfromslidingintopositionsthatcouldinterferewiththesafeoperationofyourvehicle-donotlaythemlooselyinthevehicle.YourPorschedealerwillbegladtoofferyounonskid-floormatsofthecorrectsize.
Alcantara
Regularcare
DonotusealeathercareproducttocleanAlcantara.
Forregularcareitissufficienttocleanthecoverwithasoftbrush.
Heavyabrasionorrubbingwhencleaningcausesapermanentchangeinthesurface.
Cleaningwhenlightlysoiled
Wetasoftclothwithwateroraneutralsoapsolutionandwipeoffthedirt.
Cleaningwhenheavilysoiled
Wetasoftclothwithlukewarmwaterorthinnedwhitespiritanddabthedirtfromtheoutsidein.
Safetybelts
Ifitbecomesnecessarytocleanthebelts,youcanuseanymildwashingagent.Allowthebeltstodrypriortoretracting,butavoiddirectsunlight.
Onlyusesuitablecleaners.Ifunsuitablecleanersareusedoranyattemptismadetodyeorbleachthebelts,thewebbingmaybeweakenedandthusconstituteasafetyrisk.
StoringyourPorsche
IfyouintendtostoreyourPorscheforaprolongedperiod,pleaseconsultyourauthorizedPorschedealer.Thestaffwillbegladtoadviseyouonthemostsuitableandnecessarymethods.
Cleanyourvehiclethoroughlyinsideandoutside.Cleantheenginecompartment.Theundercarriageandchassiscomponentsshouldbefreeofdirtandsaltdeposits.
Fillupthefueltank.
Changetheoilandoilfilter,andruntheengineforseveralminutes.
Increasethetirepressureto58psi(4bar).Itisnotrecommendedtoliftthevehicle,duetothepossibilityofcorrosiononshockabsorberpistonshafts.Thevehicleshouldbemovedslightly,approximatelyeveryfourweeks,topreventflatspotonthetires.
Climatecontrol
Theairconditioningsystemshouldbeingoodworkingconditionandfullycharged.
Windshield/Headlightwasher
Checkandcorrectantifreeze/cleaningsolutionlevelasnecessary.
Maintenance,CarCare239

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguisherinclosereach.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarried.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyyourauthorizedPorschedealer.
242PracticalTips,EmergencyService

Rearjackingpoint
Danger!
Seriouspersonalinjuryordeathand/orseriousdamagetotheengineorthevehiclemayoccur,ifyouliftthevehicleimproperly.
Neverliftthevehicleatanyotherplacethanthejackingpoints.
Neverliftthevehiclebytheengine,transmis-sionoraxles.
Donotdamageanysensitivecomponentsinthevicinityofthejackingpoints.
Platformlift
Beforethecarisdrivenontoaliftingplatform,itmustbeensuredthatthereisenoughspacebetweentheliftingplatformandthevehicle.
Garagelift
Agarageliftmaybeusedonlyattheillustratedjackingpoints.
PracticalTips,EmergencyService259

ElectricalSystem
Generalinformation
Warning!
Riskofshortcircuitandre,resultinginseriouspersonalinjuryordeath.Replacingfusesorrelayswiththeenginerunningortheignitiononcouldcauseelectricalshock.
Disconnectedthebatteryduringallworkontheelectricalsystem.
Pleaseobservethechapter”BATTERY”onpage268.
Inordertoavoiddamageandfaultsinelectricalorelectronicsystems,electricalaccessoriesshouldbeinstalledatyourauthorizedPorschedealer.
OnlyuseaccessoriesauthorizedbyPorsche.
Relays
Defectiverelaysshouldbechangedonlybyanauthorizedworkshop.
Alarmsystem,centrallocking
Thestatusofthecentrallockingandalarmsystemisnotchangedbydisconnectingthebattery.Whenthebatteryisdisconnected,thealarmsystemceasestofunction.
Overloadprotection
Ifthecentrallockingsystemisoperatedmorethantentimeswithinaminute,furtheroperationisblockedfor30seconds.
Loadswitch-offafter2hoursor7days
Iftheignitionkeyisremoved,loadswhichareswitchedonorareinstandbymode(suchastheluggagecompartmentlight,interiorlightandradio)areautomaticallyswitchedoffafterapprox.2hours.
Ifthevehicleisnotstartedorunlockedwiththeremotecontrolwithin7days,theremotecontrolstandbyfunctionisswitchedoff(tosavethevehiclebattery).
1.Inthiscase,unlockthedriver’sdoorwiththekeyatthedoorlock.Leavethedoorclosedinordertopreventthealarmsystemfrombeingtriggered.
2.Pressbutton1ontheremotecontrol.
Theremotecontrolisnowactivatedagain.
A-Diagnosticsocket
Replacingfuses
Inordertopreventdamagetotheelectricalsystemduetoshortcircuitsandoverloads,theindividualcircuitsareprotectedbyfuses.Thefuseboxislocatedinthedriver’sfootwell.
PracticalTips,EmergencyService265

7.Disconnectthenegativecablefirst,thenthepositivecable.
8.PushthepositiveterminalAintothefuseboxandpushontheplasticfuseboxcover.
Note
Theenginecannotbestartedwiththismethod.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage273.
PracticalTips,EmergencyService267