lock PORSCHE BOXSTER 2007 2.G Repair Manual

Fuel
Generalinformation
Warning!
Fuelishighlyammableandharmfultohealth.
Fire,openflameandsmokingareprohibitedwhenhandlingfuel.
Avoidcontactwithskinorclothing.
Donotinhalefuelvapors.
Warning!
Topreventdamagetotheemissioncontrolsystemandengine:
Neverdrivethetankcompletelyoutoffuel.
Avoidhighcorneringspeedsafterthewarninglightshavecomeon.
Pleaseobservethechapter”FUELECONOMY”onpage219.
Pleaseobservethechapter”EMISSIONCONTROLSYSTEM”onpage225.
Pleaseobservethechapter”FUEL”onpage221.
Checkenginewarninglight
Ifthewarninglightsintheinstrumentpanelandon-boardcomputercomeonandremainonwhiledriving,itsuggests:
–animproperlyfastenedtankcapor
–refuelingwithenginerunning.
Openingthellerap
Thefilleropeningisunderthefillerflapinthefrontrightfender.
Withthevehicleunlocked,pressonthefrontpartofthefillerflap(arrow)toopentheflap.
Thefillerflapiscentrallylockedalongwiththeotherlocks.
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Ifthereisadefectintheautomaticunlocking
system:
Openthepassengerdoor.
Pulltheringintheright-handdooraperture(arrow).
Refueling
Fueltankcapacity
Thefuelfillingcapacityisapprox.16.9U.S.gallons(64liters),ofwhichapprox.2.64U.S.gallons(10liters)isreserve.
Porschedoesnotrecommendtheuseoffueladditives.
Fuelishighlyammableandharmfultohealth.
Procedure
1.Important:Stoptheengineandswitchofftheignition.
2.Slowlyunscrewthetankcap.Hangthetankcapontheplasticstrapofthefillerflap.
3.Insertfuel-hosenozzlefullyintothefillerneckwiththehandleofthefuel-hosenozzlefacingdown.
4.Donotaddfurtherfueloncethecorrectlyoperatedautomaticfuel-hosenozzlehasswitchedoff.Fuelcouldsprayorcouldrunoverinwarmtemperatures.
5.Replacethetankcapimmediatelyafterrefuelingandturnituntilyouhearitandfeelitengage.
Ifyoulosethetankcap,youmustreplaceitonlywithanoriginalparttoreducethepossibilityofareintheeventofacollision.
Note
Theoillevelisautomaticallymeasuredduringrefueling.
Pleaseobservethechapter”OILDISPLAYANDMEASUREMENTOFTHEENGINEOILLEVEL”onpage128.
222Maintenance,CarCare

FuelRecommendations
YourPorscheisequippedwithcatalyticconvertersandmustuseUNLEADEDFUELONLY.
Yourengineisdesignedtoprovideoptimumperformanceandfueleconomyusingunleadedpremiumfuelwithanoctaneratingof98RON(93CLCorAKI).Porschethereforerecommendstheuseofthesefuelsinyourvehicle.
Porschealsorecognizesthatthesefuelsmaynotalwaysbeavailable.Beassuredthatyourvehiclewilloperateproperlyonunleadedpremiumfuelswithoctanenumbersofatleast95RON(90CLCorAKI),sincetheengine’s”ElectronicOctane™knockcontrol“willadapttheignitiontiming,ifnecessary.
TheuseofUNLEADEDFUELONLYiscriticallyimportanttothelifeofthecatalyticconvert-ers.Depositsfromleadedfuelswillruintheconvertersandmakeitineffectiveasanemis-sioncontroldevice.
Carswithcatalyticconvertershaveasmallerfueltankopening,andgasstationpumpshavesmallernozzles.Thiswillpreventaccidentalpumpingofleadedfuelintocarswithcatalyticconverters.
UnleadedfuelsmaynotbeavailableoutsidethecontinentalU.S.andCanada.Therefore,werecommendyoudonottakeyourcartoareasorcountrieswhereunleadedfuelmaynotbeavailable.
Octaneratings
Octaneratingindicatesafuel’sabilitytoresistdetonation.Therefore,buyingthecorrectoctanegasisimportanttopreventengine”damage“.
TheRONoctaneratingisbasedontheresearchmethod.TheCLC(U.S.CostofLivingCounciloctanerating)orAKI(antiknockindex)octaneratingusuallydisplayedonU.S.fuelpumpsiscalculatedasresearchoctanenumberplusmotoroctanenumber,dividedby2,thatiswrittenas:
RON+MONR+M
2or2
TheCLCorAKIoctaneratingisusuallylowerthantheRONrating:
Forexample:95RONequals90CLCorAKI.
Fuelscontainingalcoholandether
SomeareasoftheU.S.requireoxygenatedfuelsduringcertainportionsoftheyear.Oxygenatedfuelsarefuelswhichcontainalcohols(suchasmethanolorethanol)orether(suchasMTBE).
Undernormalconditions,theamountofthesecompoundsinthefuelwillnotaffectdriveability.
YoumayuseoxygenatedfuelsinyourPorsche,providedtheoctanerequirementsforyourvehiclearemet.Werecommend,however,tochangetoadifferentfuelorstationifanyofthefollowingproblemsoccurwithyourvehicle:
–Deteriorationofdriveabilityandperformance.
–Substantiallyreducedfueleconomy.
–Vaporlockandnon-startproblems,especiallyathighaltitudeorathightemperature.
–Enginemalfunctionorstalling.
FuelscontainingMMT
SomeNorthAmericanfuelscontainanoctaneenhancingadditivecalledmethylcyclopentadienylmanganesetricarbonyl(MMT).
Ifsuchfuelsareused,youremissioncontrolsystemperformancemaybenegativelyaffected.
Thecheckenginewarninglightonyourinstrumentpanelmayturnon.Ifthisoccurs,Porscherecom-mendsyoustopusingfuelscontainingMMT.
224Maintenance,CarCare

PowerSteering
Warning!
Riskofaccidentresultinginseriouspersonalinjuryordeath.Whentheengineisstopped(e.g.whenbeingtowed)orthehydraulicsystemfails,thereisnoassistanceforsteering.Therefore,substantiallymoreforcewillhavetobeexertedinordertosteer.
Exercisegreatcarewhenbeingtowed.
HavethefaultremediedatyournearestauthorizedPorschedealer.
Note
Theflownoiseheardatfullsteeringlockissystemrelatedanddoesnotindicateadefectinthesteeringsystem.
Checkinghydraulicuid
Pleaseobservethechapter”EXERCISEEXTREMECAUTIONWHENWORKINGONYOURVEHICLE”onpage208.
Thereservoirisintheenginecompartment.
Regularcheckingofhydraulicfluidispartofservicing.
Maintenance,CarCare229

damagedbydesignfeatures(e.g.brushes)ofautomaticcarwashes.
Thefollowingpartsareparticularlysuscepti-bletodamage:
–Convertibletop(hotwaxtreatmentcannotbeused,asthewaxattackstheconvertibletopmaterial),
–Windshieldwipers(alwaysswitchthemofftopreventthemwipingunintentionallyinintermittentorsensoroperation)
–Externaltelephoneantenna(alwaysunscrew)
–Fixedrearspoilerorextendedrearspoiler
–Wheels(thewidertherimandthelowerthetireheight,thegreatertheriskofdamage)
–High-glosswheels(topreventthesefromgettingscratched,donotcleanwiththewheel-cleaningbrushesofthecarwash).
Pleaseconsulttheoperatorbeforeusingautomaticcarwashes.
Washanddrybyhandallpointsnotreachedbyacarwash,suchasdoorandlidseamsordoorsills.
Note
Automaticcarwashesspraywateratoddanglesandhighpressures,whicharenotseeninnormaldriving.Therefore,watercansometimesfinditswayintothepassengerscompartmentduringorshortlyafterthecarwash.
Doorlocks
Topreventthedoorlocksfromfreezingduringthecoldseason,thelockcylindersshouldbecoveredduringawash.
Shouldthelocksfreeze,useanordinaryde-icer.Inmanycases,awellwarmedkeycanhelp.Neveruseexcessiveforce.
Paint
Neverrubadustycarwithadryclothsincedustparticlesareabrasiveandcoulddullanddamagethesurfacefinish.
Thepaintworkofyourcarisexposedtoalltypesofmechanicalandchemicalconditions,particularlyclimaticonessuchasbrightsunlight,rain,frostandsnow.Ultravioletlight,rapidchangesintemperature,rain,snow,industrialdustandchemicaldepositsconstantlyattackthepaintwhichisonlyabletowithstandsuchexposureinthelongtermifitisgivenregularcareandattention.
Donotapplysiliconepolishestothewind-shield,windowsorconvertibletop.
Donottreatmatt-paintedcomponentswithpreservativesorpolishesasthiswillspoilthematteeffect.
Preservation
Thepaintsurfacebecomesdullovertimeduetoweathering.Itisthereforenecessarytopreservethepaintregularly.
Thiskeepsthepaintshinyandelastic.Dirtispreventedfromadheringtothepaintsurfaceandindustrialdustispreventedfrompenetratingthepaint.
Provideditiswashedandtreatedwithpreservativeregularly,thebrandnewfinishofyourvehiclewillberetainedforyearstocome.
Maintenance,CarCare235

ExerciseExtremeCautionwhen
WorkingonyourVehicle
Danger!
Ignoringthefollowinginstructionsmaycauseseriouspersonalinjuryordeath.
Theenginecompartmentofanymotorvehicleisapotentiallyhazardousarea.Ifyouarenotfullyfamiliarwithproperrepairprocedures,donotattempttheadjustmentsdescribedonthefollowingpages.Thiscautionappliestotheentirevehicle.
Onlyworkonyourvehicleoutdoorsorinawellventilatedarea.
Ensurethattherearenoopenflamesintheareaofyourvehicleatanytimewhenfuelfumesmightbepresent.Beespeciallycautiousofsuchdevicessuchashotwaterheaterswhichigniteaflameintermittently.
Beforeworkingonanypartintheenginecom-partment,turntheengineoffandletitcooldownsufficiently.Hotenginecompartmentcomponentscanburnskinoncontact.
Bealertandcautiousaroundengineatalltimeswhiletheengineisrunning.Ifworkhastobeperformedwiththeenginerunning,alwayssettheparkingbrake,andmakesuretheshiftleverisinneutralortheselectorleverisinpositionPorN.
Inparticular,beverycarefultoensurethatitemsofclothing(ties,shirt,sleevesetc.),jewelry,longhair,handorfingerscannotgetcaughtintheengine-compartmentblower,fan,beltsorothermovingparts.Theradiatorandradiatorfansareinthefrontofthecar.Thefanscanstartorcontinuerunningasafunctionoftemperature,evenwiththeengineswitchedoff.Carryoutworkintheseareasonlywiththeengineoffandexerciseextremecaution.
YourPorscheisequippedwithanelectronicignitionsystem.Whentheignitionison,highvoltageispresentinallwiresconnectedwiththeignitionsystem;therefore,exerciseextremecautionwhenworkingonanypartoftheenginewhiletheignitionisonortheengineisrunning.
Alwayssupportyourcarwithsafetystandsifitisnecessarytoworkunderthecar.Jacksarenotsuitableforthiskindofwork.
Whenworkingunderthecarwithoutsafetystandsbutwiththewheelsontheground,makesurethecarisonlevelground,thewheelsareblocked,andthattheenginecannotbestarted.Removetheignitionkey.
Donotsmokeorallowanopenflamearoundthebatteryorfuel.Keepafireextinguisherinclosereach.
Incompleteorimproperservicingmaycauseproblemsintheoperationofthecar.Ifindoubtaboutanyservicing,haveitdonebyyourauthorizedPorschedealer.ImpropermaintenanceduringthewarrantyperiodmayaffectyourPorschewarrantycoverage.
Suppliesoffluids,e.g.engineoil,brakefluidorcoolant,arehazardoustoyourhealth.Keepthesefluidsoutofchildren’sreachanddisposeoftheminaccordancewiththeappropriateregulations.
Somecountriesrequireadditionaltoolsandspecialsparepartstobecarried.Pleasemakeenquiriesbeforedrivingabroad.
Workingintheenginecompartment
Havethenecessaryworkintheenginecompart-mentdonebyyourauthorizedPorschedealer.
242PracticalTips,EmergencyService

ElectricalSystem
Generalinformation
Warning!
Riskofshortcircuitandre,resultinginseriouspersonalinjuryordeath.Replacingfusesorrelayswiththeenginerunningortheignitiononcouldcauseelectricalshock.
Disconnectedthebatteryduringallworkontheelectricalsystem.
Pleaseobservethechapter”BATTERY”onpage268.
Inordertoavoiddamageandfaultsinelectricalorelectronicsystems,electricalaccessoriesshouldbeinstalledatyourauthorizedPorschedealer.
OnlyuseaccessoriesauthorizedbyPorsche.
Relays
Defectiverelaysshouldbechangedonlybyanauthorizedworkshop.
Alarmsystem,centrallocking
Thestatusofthecentrallockingandalarmsystemisnotchangedbydisconnectingthebattery.Whenthebatteryisdisconnected,thealarmsystemceasestofunction.
Overloadprotection
Ifthecentrallockingsystemisoperatedmorethantentimeswithinaminute,furtheroperationisblockedfor30seconds.
Loadswitch-offafter2hoursor7days
Iftheignitionkeyisremoved,loadswhichareswitchedonorareinstandbymode(suchastheluggagecompartmentlight,interiorlightandradio)areautomaticallyswitchedoffafterapprox.2hours.
Ifthevehicleisnotstartedorunlockedwiththeremotecontrolwithin7days,theremotecontrolstandbyfunctionisswitchedoff(tosavethevehiclebattery).
1.Inthiscase,unlockthedriver’sdoorwiththekeyatthedoorlock.Leavethedoorclosedinordertopreventthealarmsystemfrombeingtriggered.
2.Pressbutton1ontheremotecontrol.
Theremotecontrolisnowactivatedagain.
A-Diagnosticsocket
Replacingfuses
Inordertopreventdamagetotheelectricalsystemduetoshortcircuitsandoverloads,theindividualcircuitsareprotectedbyfuses.Thefuseboxislocatedinthedriver’sfootwell.
PracticalTips,EmergencyService265

A-PlasticgripperB-Sparefuses
1.Switchofftheloadwiththedefectivefuse.
2.Pulloffplasticcoveratthefingerhole(arrow).Thefuseplanandinstructionsforemer-gencyunlockingoftheluggagecompart-mentlidcanbefoundontheinnersideofthecover.
3.RemovethecorrespondingfusefromitsslotusingtheplasticgripperAinordertocheckit.Ablownfusecanbeidentifiedbythemeltedmetalstrip.
4.Replaceonlywithfusesofthesamerating.
Note
Ifafuseblowsrepeatedlyconsultanauthor-izedPorschedealer.
Nevertryto“repair”fuses:youmaycauseseriousdamagetootherpartsoftheelectricalsystem.
Emergencyunlockingofthefrontluggage
compartmentlid
Ifthebatteryisdischarged,thelidcanbeopenedonlywiththeaidofadonorbattery.
Unlockinglid
1.Usethekeytounlockthevehicleatthedoorlock.
2.Removeplasticcoveroverthefusebox.
3.PulloutpositiveterminalAinthefusebox.
4.UseajumpercabletoconnectthepositiveterminalofthedonorbatterywithpositiveterminalAinthefusebox.
Note
Ifthevehiclewaslocked,thealarmhornwillsoundwhenthenegativecableisconnected.
5.UsethesecondjumpercabletoconnectthenegativeterminalofthedonorbatterywithlatchstrikerB.
6.Unlockthefrontluggagecompartmentlidwiththeremotecontrol.Thealarmsystemisswitchedoff.
266PracticalTips,EmergencyService

Slowbatterycharching
1.Payattentiontoallwarningsandfollowinstructionsthatcomewithyourbatterycharger.
2.Whencharging,ensureadequateventilation.
3.Removebattery.
Pleaseobservethechapter”REMOVINGTHEBATTERY”onpage271.
4.Allventcapsshouldbeopen.Thefluidlevelshouldmeettheindicatormarkineachcell.
5.Ensurethatchargerisswitchedoff-dangerofshortcircuit!
6.Connectchargercables.ChargercablesmustbeconnectedPOSITIV(+)toPOSITIV(+)andNEGATIVE(-)toNEGATIVE(-).
7.Switchoncharger.Normallyabatteryshouldbechargedatnomorethan10percentofitsratedcapacity.Ratedcapacityofthebatteryinyourvehicleislistedonthebatteryhousing.
8.Aftercharging,turnoffchargeranddisconnectchargercables.
9.Tightentheventcapsandreinstallbattery.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage273.
Winteroperation
Thecapacityandabilityofthebatterytostorepowerdecreasesatlowoutsidetemperatures.Additionally,morepowerisconsumedwhilestarting,andtheheadlights,heater,rearwindowdefogger,etc.,areusedmorefrequently.
LetyourPorschedealertestthebattery’scapacitybeforewintersetsin.
Thebatterywilldischargemorequicklyifyourvehicleisnotdrivenonadailybasisoveradistanceofseveralmiles.Themoreoftenyoudriveyourvehicle,andthelongerthedistancedriveneachtrip,themoreopportunitythevehicle’schargingsystemwillhavetorechargethebattery.
Replacingthebattery
Theservicelifeofthebatteryissubjecttonormalwear;itdependsgreatlyoncare,climaticcondi-tionsanddrivingconditions(distances,loads).
OnlyuseanoriginalPorschebatterywiththecorrectpartnumber,asareplacement.
Pleaseobservethedisposalinstructionsforbatteries.
Puttingvehicleintooperation
Afterthebatteryisconnectedorafteranexhaus-tivelydischargedbatteryischarged,themul-tifunctionalPSMlightlightsupontheinstrumentpanelandamessageappearsontheon-boardcomputertoindicateafault.
Thisfaultcanberemediedwithafewsimplesteps:
1.Starttheengine.
2.Withthevehiclestationary,performafewsteeringmovementstotheleftandrightandthendriveashortdistanceinastraightlineuntilthemultifunctinalPSMlightgoesoutandthemessageontheon-boardcomputerdisappears.
3.Ifthewarningsdonotdisappear,then:Drivecarefullytothenearestqualifiedspecialistworkshop.Havethefaultremedied.
4.Afterthewarningsdisappear,stopthevehicleinasuitableplace.
5.Performadaptationofthepowerwindows:
Pleaseobservethechapter”STORINGENDPOSITIONOFTHEWINDOWS”onpage35.
Ignitionkey/ignitionlock
Donotinserttheignitionkeyintotheignitionlockifthevehiclebatteryisdischarged.Theignitionkeycannolongerberemoved.
Thekeycannotberemoveduntilthevehicleelectricalsystemissuppliedwithpoweragain.
Pleaseobservethechapter”EMERGENCYUNLOCKINGOFTHEFRONTLUGGAGECOMPARTMENTLID”onpage266.
Pleaseobservethechapter”EMERGENCYSTARTINGWITHJUMPERCABLES”onpage273.
270PracticalTips,EmergencyService

Removingthebattery
Therequiredtoolisinthetoolkit.
Thebatteryislocatedinthefrontluggagecompart-mentunderablackplasticlid.
Warning!
Riskofdamagetoalternatorandelectroniccontrolunits.
Donotdisconnectbatterywhiletheengineisrunning.Thisalsoappliestocarsequippedwithabatterymainswitch.
Neverdrivethecarwithadisconnectedbattery.
Warning!
Riskofcausticburnsfromescapingacid.
Keepventcapsontoavoidspillage.
Donottiltthebatterywhenremovingandinstallingit.
1.Switchoffengineandallelectricalloads.
2.Openturn-locksA.Removeplasticlid.
3.PulloffventhoseC.
Danger!
Riskofshortcircuitandexplosion,resultinginseriouspersonalinjuryordeath.
Important:disconnectthenegative(-)groundwirefirst,andthenthepositive(+)cable.
4.Important:disconnectthenegative(-)groundwirefirst,andthenthepositive(+)cable-dangerofshortcircuit!
5.UnscrewfasteningscrewB.
6.Removebattery.
Installingthebattery
1.Putbatteryinandpushitallthewaytothestop.
2.ScrewinfasteningscrewB.
PracticalTips,EmergencyService271