key PORSCHE BOXSTER 2009 2.G Service Manual

186
Mobile Roofs
1. Remove the ignition key so that the convertible
top is not operated unintentionally.
2. On both sides of the car, unclip the black rod cover A and pull it up and out. 3. Take lever B out of the tool kit.
Warning!
Danger of crushing or pinching.
f Lever off joint rods only with the greatest care.
f If the convertible top is not in the rearward final
position, the convertible-top compartment lid
or the convertible top could fall down when the
joint rods are levered off.
For this reason, hold convertible top or conver-
tible-top compartment lid firmly before levering off the second joint rod.

196
Maintenance, Car Care
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may
cause serious personal injury or death.
f The engine compartment of any motor vehicle
is a potentially hazardou s area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution also applies to the entire vehicle.
f O n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
f Ensure that there are no open flames in the
area of your vehicle at any time when fuel
fumes might be present. Be especially cau-
tious of such devices such as hot water heat-
ers which ignite a flame intermittently.
f Before working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
f Be alert and cautious around engine at all
times while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral position
or the PDK selector lever in position P or N . f
In particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.),
jewelry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The engine-compartment blower is mounted in
the engine-compartment.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off, the ignition switched off, and exercise
extreme caution.
f Your Porsche is equipped with an electronic ig-
nition system. When the ignition is on, high
voltage is present in all wires connected with
the ignition system; therefore, exercise ex-
treme caution when working on any part of the
engine while the ignition is on or the engine is
running.
f Always support your car with safety stands if it
is necessary to work under the car.
f When working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine
cannot be started.
Remove the ignition key. f
Do not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
f Incomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your
authorized Porsche dealer.
Improper maintenance during the warranty
period may affect your Porsche warranty cov-
erage.
f Supplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
f Some countries require additional tools and
special spare parts to be carried in your vehi-
cle.
Please make enquiries before driving abroad.

Maintenance, Car Care
215
Convertible top
fNever remove snow and ice using a sharp
edged object.
Incorrect care and treatment can damage the con-
vertible top and cause leaks. Any repair work can
be done by your authorized Porsche dealer.
Important note
No folding top is 100% leak proof.
Due to the constant changi ng of loads and strains
to which a car is subject to when driving on roads,
minor wind noise and seepage at joints between
the top, body and doors on convertible tops can-
not be completely sealed in certain areas. There-
fore small leaks are considered normal for these
models. In addition, your convertible top should
not be washed in a car wash. The top may experi-
ence damage by the brushes or may experience
leaks due to the high pressure water streams di-
rected in areas which wo uld not encounter water
in normal driving conditions.
Cleaning
Caution!
Risk of damage due to the cleaning jet of the
high-pressure cleaning equipment or hot wax
treatment.
f Do not clean the convertible top with high-
pressure cleaning equipment.
fDo not use the hot wax treatment. Do not wash the convertibl
e top each time the car
is washed.
It is usually sufficient to spray or wash it with clean
water.
f Brush dust off the convertible top in the direc-
tion of the weave using a soft brush.
f Only if there is heavy dirt, wet the convertible
top with lukewarm water and the Porsche
Wash-Shampoo & convertible-top cleaner, us-
ing a sponge or soft brush, and rub gently.
Rinse Wash-Shampoo & convertible-top clean-
er thoroughly off the convertible top with clean
water.
f After washing it, treat the convertible-top cover
at least once a year with the special Porsche
convertible-top care product.
Do not allow the convertible-top care product
to come into contact with paint or windows. If
it does, remove immediately.
f If there is leakage in the convertible-top cover
or at its seams or folds, the special Porsche
convertible-top care product can be used.
f Please note the information on the container.
f Remove bird droppings immediately since the
acid in them will make the rubber swell and the
convertible top will become leaky.
f Open convertible top only when it is completely
dry, otherwise damp stains and scrub marks
may occur which cannot be removed. f
Try to remove spots from the convertible-top
cover by rubbing carefu lly with a soft rubber
sponge.
Door lock f To prevent the door lock from freezing during
the cold season, the lock cylinder should be
covered during a wash.
f Should the lock freeze, use an ordinary de-icer.
In many cases, a well warmed key can help.
Never use excessive force.PaintTo protect the paint on yo ur vehicle in the best
possible way against mechanical and chemical
damage, you should
– preserve it regularly,
– polish it if necessary,
– remove spots and stains, and
– repair damaged paintwork.
f Do not apply care products containing silicone
to the convertible top and windows.
General information
f Never rub a dusty vehicle with a dry cloth,
because the grains of dirt will damage the
paintwork.

222
Practical Tips, Emergency Service
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may
cause serious personal injury or death.
f The engine compartment of any motor vehicle
is a potentially hazardou s area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution also applies to the entire vehicle.
f O n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
f Ensure that there are no open flames in the
area of your vehicle at any time when fuel
fumes might be present. Be especially cau-
tious of such devices such as hot water heat-
ers which ignite a flame intermittently.
f Before working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
f Be alert and cautious around engine at all
times while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral position
or the PDK selector lever in position P or N. f
In particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.),
jewelry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The engine-compartment blower is mounted in
the engine-compartment.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off, the ignition switched off, and exercise
extreme caution.
f Your Porsche is equipped with an electronic ig-
nition system. When the ig nition is on, high volt-
age is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
f Always support your car with safety stands if it
is necessary to work under the car.
Jacks are not suitable for this kind of work.
f When working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine
cannot be started.
Remove the ignition key. f
Do not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
f Incomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cover-
age.
f Supplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
f Some countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.

236
Practical Tips, Emergency Service
Wheel Bolts
Danger!
Risk of wheel bolt breakage and wheel sepa-
ration, resulting in serious personal injury or
death.
f Follow all instructions concerning wheel bolts. f
Always clean the wheel bolts before fitting.
f Apply a thin coat of Optimoly TA (aluminum
paste) on the thread and between the bolt head
and movable spherical cap ring ( arrows).
The bearing surface of the spherical cap
facing the wheel must not be greased.
f Replace damaged wheel bolts.
Only use the Original Porsche wheel bolts spe-
cially designed for this vehicle type.
Tightening torque Tightening torque of wheel bolts:
96 ftlb./130 Nm
Wheel Securing Bolts If the wheels have to be removed at the workshop,
please do not forget to hand over the wrench
socket for the wheel securing bolts along with the
car key.
The wrench socket for the wheel securing bolts is
in the tool box.
To loosen or tighten the wheel bolt with anti-theft
protection, a wrench sock et with the appropriate
coding must be used be tween the wheel bolt and
the wheel-bolt spanner.
f When positioning the wr ench socket, ensure
that it engages fully in the teeth of the wheel
bolt.

Practical Tips, Emergency Service
237
Changing a wheel
Warning!
Risk of serious personal injury or death. The
car may slip off the jack.
f Make sure that no one is in the vehicle when
jacking up and changing a wheel.
f Always place the car on stable supports if work
has to be carried out under the car.
Risk of damage to the brake discs of the
Porsche Ceramic Composite Brake (PCCB).
f Always screw in both assembly aids when changing a wheel.
Note
The tools required for changing a wheel (e.g. jack,
wheel bolt wrench, assembly aids) are not sup-
plied with the car.
Your authorized Porsche dealer will be pleased to
advise you.
1. Apply the handbrake fully and engage 1st gear or PDK selector-lever position P and remove
the ignition key.
2. Switch on the hazard warning lights if neces- sary.
3. Secure the car against rolling away, e.g. by
means of wedges under the wheels on the op-
posite side.
This is particularly important on slopes. 4. Slightly slacken the whee
l bolts of the wheel to
be changed.
5. Lift the car only at the specified jacking points.
6. Raise the car until the wheel lifts off the ground.
Please see the chapter “LIFTING THE VEHICLE
WITH A LIFTING PLATFORM OR GARAGE LIFT”
on Page 242.
7. Remove 1 or 2 wheel bolts (see respective illustration).
8. Screw in assembly aids instead of the wheel bolts.
Screw in assembly aid for
cars
without Porsche
Ceramic Composite Brake
9. Remove the remaining wheel bolts.
Note on operation
f To remove or mount the spacers:
Please see the chapter “SPACERS” on
Page 243.

Practical Tips, Emergency Service
245
Electrical System In order to avoid damage and faults in electrical or
electronic systems, electrical accessories should
be installed at your authorized Porsche dealer.
fOnly use accessories authorized by Porsche.
Warning!
Risk of short circuit and fire, resulting in
serious personal injury or death.
Replacing fuses or relays with the engine
running or the ignition on could cause elec-
trical shock.
f Disconnect the negative terminal on the
battery during all work on the electrical
system.
Please see the chapter “BATTERY” on Page 249.
RelaysDefective relays should be changed only by an
authorized workshop.
In storage tray between the front seats
(not on vehicles with iPod, USB, AUX interfaces)SocketsElectrical accessories should preferably be
connected to the 12 V sockets.
f Please observe the maximum power
consumption.
Note on operation
The tire filling compressor must be connected to
the cigarette lighter.
In the passenger’s footwellNote on operation
The sockets and thus the connected electrical
accessories function even if the ignition is
switched off or the igni tion key is withdrawn.
If the engine is not running and the accessories
are switched on, the vehicle battery will be dis-
charged.
Do not operate additional accessories for more
than 5 minutes when engine is off. Continuing to
do so may drain the batte ry such that it may go
completely dead.
Maximum power consumpti on for both sock-
ets together: 70 W.

246
Practical Tips, Emergency Service
Alarm system, central lockingThe status of the central locking and alarm system
is not changed by disconnecting the battery.
When the battery is di sconnected, the alarm
system ceases to function.Central locking overload protectionIf the central locking sy stem is operated more
than ten times within a minut e, further operation is
blocked for 30 seconds.
Load switch-off after 2 hours or 7 daysIf the ignition key is removed, loads which are
switched on or are in standby mode (such as the
luggage compartment light and interior light) are
automatically switched off after approx. 2hours.
The Radio/PCM is automatically switched off after
approx. 10 minutes.
If the vehicle is not started or unlocked with the
remote control within 7days , the remote control
standby function is switched off (to save the
vehicle battery).
1. In this case, unlock the driver’s door with the key at the door lock.
Leave the door closed in order to prevent the
alarm system from being triggered.
2. Press button 1 on the remote control.
The remote control is now activated again.

248
Practical Tips, Emergency Service
Emergency unlocking of the front luggage
compartment lidIf the battery is discharged, the front luggage
compartment lid can be opened only with the aid
of a donor battery.
Note
The engine cannot be started with this method.
f Please see the chapter “EMERGENCY
STARTING WITH JUMPER CABLES” on
Page 255.
Unlocking lid
1. Use the key to unlock the vehicle at the door lock.
2. Remove the plastic cover from the fuse box.
3. Pull out positive terminal C (red) in the fuse box
using the plastic gripper A (yellow).
A - Plastic gripper (yellow)
C - Positive terminal (red)4. Use a jumper cable to connect the positive
terminal of the donor battery to the positive
terminal C in the fuse box.
Note
If the vehicle was locked, the alarm horn will sound
when the negative cable is connected.
5. Use the black jumper cable to connect the negative terminal of the donor battery to the
door arrester D.
6. Press button 2 on the remote control for
approx. 2 seconds to unlock the luggage
compartment lid.
The alarm system is switched off.
7. Disconnect the negative cable first, then the positive cable.
8. Push positive terminal C into the fuse box and
push on the plastic fuse box cover.

Practical Tips, Emergency Service
249
Battery The battery is located in the front luggage
compartment under a black plastic cover.
f Please see the chapter “EMERGENCY OPERA-
TION – PULLING OUT THE IGNITION KEY” on
Page 74.
f Please see the chapter “EMERGENCY UNLO-
CKING OF THE FRONT LUGGAGE COMPART-
MENT LID” on Page 248.
Warning!
Risk of short circuit, fire and damage to alternera-
tor and electronic control units, resulting in seri-
ous personal injury or death.
f Observe all warning notes on the battery.
f Disconnect the negative terminal on the bat-
tery during all work on the electrical system.
f Do not lay tools or other metal objects on the
battery as they could cause a short circuit
across the battery terminal.
Hydrogen gas generated by the battery
could cause an explosion, resulting in
serious personal injury or death.
f Do not expose the battery to an open flame,
electrical spark or a lit cigarette.
f Do not wipe battery with a dry cloth.
Risk of serious personal injury or death and
damage to the fabric, metal or paint. f
Wear eye protection.
f Do not allow battery acid to come in contact
with your skin, eyes, fabric or painted
surfaces.
f If you get electrolyte, which is an acid, in your
eyes or on your skin, immediately rinse with
cold water for several minutes and call a doc-
tor.
f Spilled electrolyte must be rinsed off at once
with a solution of baki ng soda and water to
neutralize the acid.
Battery posts, terminals and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California to
cause cancer and reproductive harm.
f Always protect your skin by washing thorough-
ly with soap and water.
Risk of explosion as a result of static charge,
resulting in serious personal injury or death.
f Do not wipe the battery with a dry cloth.
f Eliminate potential electrostatic charge by
touching the vehicle before touching the bat-
tery.
Charge state A well-charged battery prevents starting problems
and has a longer service life.
Traffic density, requirements regarding noise, ex-
haust gas and fuel consumption reduce the engine
speed and, hence, the alternator output.
However, the large number of electrical loads has
markedly increased the demand for electrical po-
wer.
In order to avoid discharging the battery
unintentionally:
f Switch off unnecessary electrical loads in city
traffic, on short trips or in a line or traffic.
f Always remove the ignition key from the igni-
tion switch when leaving the car.
f Avoid frequent operation of the convertible top
and operation of the Porsche Communication
Management system and audio system when
the engine is not running.
f In the cold season in particular or if the vehicle
is used primarily for short journeys, it may be
necessary to recharge the battery from time to
time.