engine PORSCHE CAYMAN 2009 1.G Service Manual

128
Instruments, On-Board Computer, Warnings
Temperature gage (ignition on) USA: Display in °F
Canada: Display in °C
Pointer to the left – engine cold
f Avoid high engine speeds and heavy engine
loading. Pointer in the middle
– normal operating tem-
perature
The pointer may move up to the red area when en-
gine is heavily loaded and outside temperature is
high, but should return to “normal” when engine
load is reduced.
Warning light “A” If the coolant temperature is too high, the warn-
ing light comes on .
Additionally, a warning is displayed in the on-board
computer.
f Pull off the road, turn off the engine and allow
to cool.
f Check radiator and air passages in front end of
car for obstructions.
f Check coolant level.
If necessary, add coolant and have fault reme-
died at an authorized Porsche dealer.
Please see the chapter “COOLANT LEVEL” on
Page 187.
Note
To prevent excessive temperatures, the cooling-
air passages must not be restricted by coverings
(e.g. films, “stone guards”). If the
coolant level is too low, the warning light
flashes.
Additionally, a warning is displayed in the on-board
computer.
f Switch engine off and allow to cool.
f Add coolant after the engine has cooled to the
touch.
f Have the cause of the fault remedied at an au-
thorized Porsche dealer.
Please see the chapter “COOLANT LEVEL” on
Page 187.
Caution!
Risk of engine damage.
f If the warning lights come on even though cool-
ant level is correct, do not continue driving.
f Have the fault remedied at the nearest authorized Porsche dealer.
Engine compartment blower fan In addition, this warning light flashes to indicate a
fault in the engine compartment blower fan .
f Have the cause of the fault remedied at an
authorized Porsche dealer.
Cooling System

Instruments, On-Board Computer, Warnings
129
Porsche Doppelkupplung (PDK)Indicator for PDK selector lever position
and engaged gearWhen the engine is running, the selector lever
position and the engaged forward gear are
indicated in gates D or M.
Warning messagesIf the selector lever is between two positions
–Effects:
The corresponding selector lever position
flashes on the instrument cluster and the
warning “Selector lever not engaged” appears
on the on-board computer.
Remedy:
Operate the footbrake and engage the
selector lever properly.
If there is a fault in the transmission
– Depending on priority, the warning “Transmis- sion emergency run” in white or red lettering or
the warning “Transmission temperature too
high” is displayed on the on-board computer.
Warning “Transmission emergency run” white
f Effects:
Restricted gearshift comfort,
Failure of reverse gear.
Remedy:
Have the fault repaired immediately at an
authorized Porsche dealer. Warning “Transmission emergency run”
red
– Effect: Vehicle can be driven only until it comes to a
stop.
Remedy:
It is not possible to co ntinue driving. Immedi-
ately stop the vehicle in a suitable place. Have
the vehicle towed to an authorized Porsche
dealer.
Warning “Transmission temperature too high”
–Effects: “Warning jerks” can be fe lt when driving off and
the engine power may be restricted.
Remedies:
Do not hold the vehicle with the accelerator on
a hill, for example. Hold the vehicle with the
brake. Reduce engine load. If possible, stop
the vehicle in a suitable place. Allow the engine
to run in selector lever position P or N until the
warning disappears.
f Please see the chapter “REDUCED DRIVING
PROGRAM” on Page 184.
f Please see the chapter “PORSCHE DOPPEL-
KUPPLUNG (PDK)” on Page 178.

130
Instruments, On-Board Computer, Warnings
Level gage

When the ignition is on the fuel level is displayed.
f Please see the chapter “CAPACITIES” on
Page 271.
If the vehicle’s inclination changes (e.g. going up
or downhill), minor deviations in the indication may
occur. Note
If a small quantity of fuel
is added to a nearly emp-
ty fuel tank, the fuel ga ge cannot measure the add-
ed fuel accurately. The „remaining range“ readout
will also be incorrect.
Warning light “A” When the engine is running, the warning light
of the level gage lights up if less than approx.
2.6 U.S. gallons (10 liters) of fuel remains in the
tank.
Additionally, a warning is displayed in the on-board
computer.
f Fill up at the next opportunity.
Caution!
To prevent damage to the emission control
system and engine.
f Never drive the tank completely out of fuel.
f Avoid high cornering speeds after the warning lights have come on.
f Please see the chapter “EMISSION CONTROL
SYSTEM” on Page 198. If the level gage warning light flashes
, there
has been a system fault.
Additionally, a warning is displayed in the on-board
computer.
There will then be no reserve warning.
f To remedy the fault, go to an authorized
Porsche dealer.
Fuel

132
Instruments, On-Board Computer, Warnings
If the battery voltage drops abruptly, a warning
m e s s a g e w i l l b e d i s p l a y e d b y t h e o n - b o a rd c o m p u -
ter.
If the warning is displayed by the on-board
computer while the engine is running or while
driving:
f
Stop the car in a safe place and stop the
engine.
Possible causes
– Defect in the battery charging system.
– Broken drive belt.
Warning!
Risk of engine damage with resultant loss of
control and accident, leading to serious per-
sonal injury or death.
A broken drive belt means there is no power
assistance to the steering (more effort is re-
quired to steer) and coolant pump function
will stop.
f Do not continue driving.
f Have the fault remedied at the nearest author-ized Porsche dealer. The central warning light on the instrument panel
lights up if there are warning messages in the
INFO menu.
The messages can be called in the on-board
computer INFO menu:
f
Please see the chapter “INFO WARNING MES-
SAGES” on Page 140. The warning light on the instrument panel lights
up:
– if the handbrake is on,
– if the brake fluid level is low,
– if the brake pads have
reached the wear limit,
– if the brake circuit division is defective.
Additionally, a warning is displayed by the on-
board computer.
f Please see the chapter “WARNINGS ON THE
INSTRUMENT PANEL AND THE ON-BOARD
COMPUTER” on Page 166.
Battery
Central Warning Light
Brake Warning Light USA
Brake Warning Light Canada

Instruments, On-Board Computer, Warnings
133
Check Engine
(Emission Control)The emission control system detects malfunctions
early that could, for example, cause increased
pollutant emissions or consequential damage.
Faults are indicated by a continuously lit or
flashing instrument panel warning light.
The faults are recorded in the control unit's fault
memory.
The warning light in the instrument panel lights up
when the ignition is switched on as a bulb check
and goes out approx. 4 seconds after the engine
starts. If the warning light does not light up, have
the bulb replaced promptly.
The warning light in the instrument panel flashes to
indicate operating states (e.g. engine misfiring)
which might cause damage to certain parts of the
emission control system.
fIn this case, immediately reduce the engine
load by easing off the accelerator.
f In order to avoid consequential damage to the
engine or emission control system (e.g. cata-
lytic converter), have the fault diagnosed and
rectified immediately at the nearest authorized
Porsche dealer. If the warning light in the
instrument panel lights up
permanently without flashing before and remains
on while driving, it suggests:
– a potential engine control problem and the need for system service or
– an improperly fastened tank cap or
– the vehicle was refueled while the engine was running.
f Stop immediately at a suitable and secure
place and check tank cap for proper fastening.
If tank cap was fastened correctly, see your au-
thorized Porsche dealer for service as soon as
possible.
Caution!
If the check engine warning light in the in-
strument panel is flashing, serious catalytic
converter damage and power loss will soon
occur.
Prolonged driving with the check engine war-
ning light on could cause damage to the
emission control system. It also could affect
fuel economy and driveability.
f Have the fault remedied at the nearest authorized Porsche dealer immediately.
Warning Light

134
Instruments, On-Board Computer, Warnings
On-Board Computer (BC)Display fieldThe display field is beneath the tachometer.Readiness for operation– With ignition switched on,
– with engine running.
Operation, controlsIt is not possible to describe all details of the on-
board computer functions in this Owner’s Manual.
However, the examples will quickly familiarize you
with the operational principle and help you to
navigate through the menu structure.
You can restore the factory default settings at any
time by using the “SET” menu.
Operating leverThe on-board computer is operated with the lower
left lever on the steering column.
Selecting functions of the on-board
computer
f Push lever up 3 or down 4.
Confirming selection (Enter)
f Push the lever forward 1 .
Moving back one or several selection levels
f Pull the lever back 2 once or several times or
f Select the arrow on the on-board compu-
ter display with the operating lever and push
the operating lever forward 1.
Note
You can always return to the basic menu by pulling
the operating lever several times.
5 - Button for voice control
f Please refer to the separate operating
instructions for Porsche Communication
Management (PCM).

Instruments, On-Board Computer, Warnings
161
OIL
Display and measurement of the engine
oil level
Caution!
Risk of engine damage.
f Regularly check the oil level each time before
refueling.
f Do not allow the oil level to fall below the minimum mark.
Conditions for measuring the oil level
1. Vehicle stationary.
2. It is important to ensure that the vehicle is horizontal for correct oil level measurement
to occur.
3. Engine must be at operating temperature (at least 140 °F/60 °C).
4. Engine must be idling. Initiating oil level measurement
1. Push operating lever forward in order to switch
on the selection field.
2. Select “OIL” with the operating lever.
3. Push operating lever forward. Measurement is started. 4. Allow waiting time to elapse.
5. Once the measurement has been completed,
you can read off the engine oil level on the
segment display.

162
Instruments, On-Board Computer, Warnings
6. If the segments are fille
d in up to the top line,
the oil level has reached the maximum mark.
Under no circumstances add engine oil. 7. If the bottom segment is filled in, the oil level
has reached the minimum mark.
Add engine oil immediately.
8. If the bottom segment fl ashes, the oil level has
dropped to below the minimum mark.
Add engine oil immediately.
The difference between the minimum and
maximum marks on the segment display is
approx. 1.3 quarts (1.25 litres).
One segment of the display corresponds to a
top-up quantity of approx. 0.42 quarts (0.4 litre).
f Add engine oil if necessary.
Switch off ignition before adding engine oil. f
Please see the chapter “ENGINE OIL LEVEL”
on Page 189.
f Never add more engine oil than required
to reach the maximum mark.
Failure
A failure of the oil level display is indicated by a
warning message on the on-board computer.
“Check engine oil level” display
The on-board computer display “Check engine oil
level” is an additional measurement that takes
place in the background while driving.
The display depends on the distance travelled.
This display appears if th e oil level has reached the
minimum mark or if the o il level is well above the
maximum mark.
This message must be acknowledged by measu-
ring the engine oil leve l manually using the on-
board computer.
f Please see the chapter “INITIATING OIL LEVEL
MEASUREMENT” on Page 161.
If an oil level measurement was initiated manually
on the on-board computer and no oil was topped
up, the message “Check engine oil level” is
displayed again when the vehicle is driven.

168
Warnings
LIMIT
30Selected speed limit (e.g. 30 mph) for the
acoustic warning signal has been exceeded.
Adjust your speed if necessary.
Fuel gage warning
light Consider remaining range Refuel at next opportunity.
Check engine oil level Start engi
ne oil level measurement in the
on-board computer.
Engine oil pressure too low Stop immediately at a suitable place, measure oil level with the on-board computer and, if nec-
essary, add engine oil.
Warning light
Temperature gage Engine temperature too high Switch
engine off and let it cool.
Check coolant level and, if necessary,
add coolant.
Temperature gage
warning light flash-
es Check coolant level Switch en
gine off and let it cool.
Check coolant level and, if necessary, add cool-
ant.
Engine diagnostics – workshop Stop imme diately at a suitale place and check
tank cap for proper fastening. If the tank cap
was fastened correctly, consult your authorized
Porsche dealer.
Reduced engine power Consult yo ur authorized Porsche dealer.
Temperature gage
warning light flash-
es Failure of
engine compartment blower
Consult your authorized Porsche dealer.
Warning battery/generator Stop at a safe place and switch the engine off.
Do not continue driving.
Have the fault remedied at an authorized
Porsche dealer.
Instrument
panel On-board
computerText display on on-board
computer Meaning/measure

Warnings
169
Oil pressure gage faultyHave the fault remedied at an authorized
Porsche dealer.
Oil level display faulty Have the fault remedied at an authorized
Porsche dealer.
Oil temperature gage faulty Have the fault remedied at an authorized
Porsche dealer.
Oil temperature
too high Switch engine off and let
it cool. Check oil level
and, if necessary, add oil.
Please observe the chapter “OIL DISPLAY AND
MEASUREMENT OF THE ENGINE OIL LEVEL“.
Indicator faulty Coolant indicator failed.
Have the fault remedied at an authorized
Porsche dealer.
Brake pad wear Have the brake pads changed immediately at an
authorized Porsche dealer.
Warning – Brake fluid level Stop immediately in a suitable place.
Do not continue driving. Have the fault remedied
at an authorized Porsche dealer.
Warning – Brake circuit division Stop immediately in a suitable place. Do not continue driving. Have the fault remedied
at an authorized Porsche dealer.
ABS failure Have the fault remedied at an authorized
Porsche dealer.
PSM off Porsche Stability Management has been
switched off.
Instrument
panel On-board
computerText display on on-board
computer Meaning/measure