lock PORSCHE CAYMAN 2009 1.G Repair Manual

Maintenance, Car Care
197
Unleaded fuels may not be available outside the
continental U.S. and Canada. Therefore, we rec-
ommend you do not take your car to areas or
countries where unleaded fuel may not be availa-
ble. Octane ratings Octane rating indicates a fuel’s ability to resist det-
onation. Therefore, buying the correct octane gas
is important to prevent engine “damage”.
The RON octane rating is based on the research
method. The CLC (U.S. Cost of Living Council oc-
tane rating) or AKI ( anti knock index) octane rating
usually displayed on U.S. fuel pumps is calculated
as research octane numb er plus motor octane
number, divided by 2, that is written as:
The CLC or AKI octane rating is usually lower than
the RON rating:
For example: 95 RON equals 90 CLC or AKI
Fuels containing ethanolDo not use any fuels containing more than 10 per-
cent ethanol by volume.
We recommend, however, to change to a different
fuel or station if any of the following problems oc-
cur with your vehicle:
– Deterioration of driveability and performance.
– Substantially reduced fuel economy.
– Vapor lock and non-start problems, especially at high altitude or at high temperature.
– Engine malfunction or stalling. Portable Fuel Containers
Danger!
Portable fuel containers, full or partially
empty, may leak causing an explosion, or re-
sult in fire in case of an accident.
f Never carry additional fuel in portable contain-ers in your vehicle.
Fuel Evaporation Control Fuel tank venting The evaporation chamber and the carbon canister
prevent fuel from escaping to the atmosphere at
extreme high outside temperatures, when driving
abruptly around curves and when the car is parked
at an incline or in any other nonlevel position. Vapor control system and storage When the fuel tank is filled, vapors are collected in
the evaporation chamber by a vent line leading the
vapors to the carbon canister where they are
stored as long as the engine does not run. Purge system When the engine is running, the fuel vapors from
the canister will be mixed with fresh air from the
ambient air of the canister. This mixture will be
directed to the intake air housing by the tank vent
line, mixed with the intake air and burned during
normal combustion.
RON+MON
2
R+M
2
or

Maintenance, Car Care
201
Power Steering
Warning!
Risk of accident resulti ng in serious personal
injury or death.
When the engine is stopped (e.g. when being
towed) or the hydraulic system fails, there is
no assistance for steering.
Therefore, substantially more force will have
to be exerted in order to steer.
f Exercise great care when being towed.
f Have the fault remedied at your nearest autho-rized Porsche dealer.
Note
The flow noise heard at full steering lock is system
related and does not indi cate a defect in the
steering system.
Checking hydraulic fluid f Please see the chapter “EXERCISE EXTREME
CAUTION WHEN WORKING ON YOUR VEHICLE”
on Page 186.
The hydraulic fluid reservoir is located in the engi-
ne compartment.
Regular checking of hydraulic fluid is part of
servicing.
Air Filter A dirty air filter not only reduces engine perform-
ance, but can lead to premature engine wear.
Regular filter replacement is part of the routine
maintenance service.
f In dusty conditions, check the filter element
more frequently and replace if necessary.Combination Filter The fresh air passing through the combination fil-
ter into the passenger co mpartment is virtually
free of dust, pollen, and unpleasant odors.
f If the outside air is polluted by exhaust fumes,
press the circulating-air button.
A dirty filter can be the cause of reduced air flow:
f Have filter replaced by your authorized
Porsche dealer.
Regular filter replacement is part of the routine
maintenance service.
Fluids/Oils for Manual
Transmission and Porsche
Doppelkupplung (PDK)The transmission fluids/oils have to be checked
and changed at the intervals listed in your Mainte-
nance Schedule.
f Please see the chapter “CAPACITIES” on
Page 271.
Do not tow the car or run the engine without fluid/
oil in the transmission. The transmission may be
damaged by even a tiny speck of dirt, only a clean
funnel or spout must be used when adding fluid/
oil.
We recommend that you have the fluids/oils
changed at your Porsche dealer, who has the re-
quired lubricants and the necessary filling equip-
ment.
f If you suspect an oil leak in the transmission,
have your authorized Porsche dealer check it
out immediately.

Maintenance, Car Care
205
Door lock fTo prevent the door lock from freezing during
the cold season, the lo ck cylinder should be
covered during a wash.
f Should the lock freeze, use an ordinary de-icer.
In many cases, a well warmed key can help.
Never use excessive force.Paint To protect the paint on yo ur vehicle in the best
possible way against mechanical and chemical
damage, you should
– preserve it regularly,
– polish it if necessary,
– remove spots and stains, and
– repair damaged paintwork.
f Do not apply care products containing silicone
to the convertible top and windows.
General information
f Never rub a dusty vehicle with a dry cloth,
because the grains of dirt will damage the
paintwork.
f Do not treat matt-painted components with
preservatives or polish es, otherwise the matt
effect will be lost. Preservation
The paint surface becomes dull over time due
to weathering.
f
Preserve paint regularly.
f Apply paint preservative after washing the
vehicle and polish it smooth to preserve the
paintwork.
This keeps the paint shiny and elastic. Dirt is
prevented from adhering to the paint surface and
industrial dust is prevented from penetrating
the paint.
Polishing
Do not resort to using Porsche polish until it be-
comes evident that the no rmal preservatives no
longer produce the desired finish.
Spots and stains
f Remove tar stains, grease, oil spots and dead
insects as soon as possible with Insect Remov-
er. They can cause discoloration if allowed to
remain on the paintwork.
f Wash the affected area immediately after treat-
ing it. Minor paint damage
f
Have minor paint damage, such as scratches,
scores or chips caused by flying stones, re-
paired immediately by your authorized
Porsche dealer before corrosion sets in.
However, if there are already traces of corrosion,
they must first be removed carefully and thorough-
ly. Coat the area with a rust-proofing primer and
finish off with a top coat. The paint code and color
number are found on the data bank in the Mainte-
nance booklet.
f Please see the chapter “VEHICLE DATA BANK”
on Page 264.
Engine compartment The engine compartment and the surface of the
engine are treated with a corrosion-inhibitor at the
factory.
If degreasing solvents are used to clean the en-
gine compartment or the engine is washed down,
the process almost invariably removes the corro-
sion-inhibiting coating. It is then absolutely neces-
sary to have a durable preservative applied to all
surfaces, body seams, joints and assemblies in
the engine compartment. This also applies when
corrosion-inhibitor parts are replaced.

212
Practical Tips, Emergency Service
Exercise Extreme Caution when
Working on your Vehicle
Danger!
Ignoring the following instructions may
cause serious personal injury or death.
f The engine compartment of any motor vehicle
is a potentially hazardou s area. If you are not
fully familiar with proper repair procedures, do
not attempt the adjustments described on the
following pages.
This caution also applies to the entire vehicle.
f O n l y w o r k o n y o u r v e h i c l e o u t d o o r s o r i n a w e l l
ventilated area.
f Ensure that there are no open flames in the
area of your vehicle at any time when fuel
fumes might be present. Be especially cau-
tious of such devices such as hot water heat-
ers which ignite a flame intermittently.
f Before working on any part in the engine com-
partment, turn the engine off and let it cool
down sufficiently. Hot engine compartment
components can burn skin on contact.
f Be alert and cautious around engine at all
times while the engine is running.
If work has to be performed with the engine
running, always set the parking brake, and
make sure the shift lever is in neutral position
or the PDK selector lever in position P or N. f
In particular, be very careful to ensure that
items of clothing (ties, shirt, sleeves etc.),
jewelry, long hair, hand or fingers cannot get
caught in the engine-compartment blower, fan,
belts or other moving parts.
The radiator and radiator fans are in the front
of the car.
The engine-compartment blower is mounted in
the engine-compartment.
The fans can start or continue running as a
function of temperature, even with the engine
switched off.
Carry out work in these areas only with the en-
gine off, the ignition switched off, and exercise
extreme caution.
f Your Porsche is equipped with an electronic ig-
nition system. When the ig nition is on, high volt-
age is present in all wires connected with the
ignition system; therefore, exercise extreme
caution when working on any part of the engine
while the ignition is on or the engine is running.
f Always support your car with safety stands if it
is necessary to work under the car.
Jacks are not suitable for this kind of work.
f When working under the car without safety
stands but with the wheels on the ground,
make sure the car is on level ground, the
wheels are blocked, and that the engine
cannot be started.
Remove the ignition key. f
Do not smoke or allow an open flame around
the battery or fuel.
Keep a fire extinguisher in close reach.
f Incomplete or improper servicing may cause
problems in the operation of the car. If in doubt
about any servicing, have it done by your au-
thorized Porsche dealer.
Improper maintenance during the warranty pe-
riod may affect your Porsche warranty cover-
age.
f Supplies of fluids, e.g. engine oil, brake fluid or
coolant, are hazardous to your health.
Keep these fluids out of children’s reach and
dispose of them in accordance with the appro-
priate regulations.
f Some countries require additional tools and
special spare parts to be carried.
Please make enquiries before driving abroad.

236
Practical Tips, Emergency Service
Alarm system, central lockingThe status of the central locking and alarm system
is not changed by disconnecting the battery.
When the battery is di sconnected, the alarm
system ceases to function.Central locking overload protectionIf the central locking sy stem is operated more
than ten times within a minut e, further operation is
blocked for 30 seconds.
Load switch-off after 2 hours or 7 daysIf the ignition key is removed, loads which are
switched on or are in standby mode (such as the
luggage compartment light and interior light) are
automatically switched off after approx. 2hours.
The Radio/PCM is automatically switched off after
approx. 10 minutes.
If the vehicle is not started or unlocked with the
remote control within 7days , the remote control
standby function is switched off (to save the
vehicle battery).
1. In this case, unlock the driver’s door with the key at the door lock.
Leave the door closed in order to prevent the
alarm system from being triggered.
2. Press button 1 on the remote control.
The remote control is now activated again.

Practical Tips, Emergency Service
237
Replacing fuses In order to prevent damage to the electrical sys-
tem due to short circuits and overloads, the indi-
vidual circuits are protected by fuses.
The fuse box is located in the driver’s footwell.
A - Plastic gripper
B - Spare fuses 1. Switch off the load with the defective fuse.
2. Pull off plastic cover at the finger hole (arrow ).
The fuse plan and instructions for
emergency unlocking of the luggage
compartment lid can be found on the inner
side of the cover.
3. Remove the corresponding fuse from its slot using the plastic gripper A in order to check it.
A blown fuse can be ide ntified by the melted
metal strip. 4. Replace only with fuses of the same rating.
We recommend using genuine Porsche fuses
for replacement.
Note
f If a fuse blows repeatedly consult an author-
ized Porsche dealer.
f Never try to “repair” fuses: you may cause se-
rious damage to other pa rts of the electrical
system.

238
Practical Tips, Emergency Service
Emergency unlocking of the front luggage
compartment lidIf the battery is discharged, the front luggage
compartment lid can be opened only with the aid
of a donor battery.
Note
The engine cannot be started with this method.
f Please see the chapter “EMERGENCY
STARTING WITH JUMPER CABLES” on
Page 245.
Unlocking lid
1. Use the key to unlock the vehicle at the door lock.
2. Remove the plastic cover from the fuse box.
3. Pull out positive terminal C (red) in the fuse box
using the plastic gripper A (yellow).
A - Plastic gripper (yellow)
C - Positive terminal (red)4. Use a jumper cable to connect the positive
terminal of the donor battery to the positive
terminal C in the fuse box.
Note
If the vehicle was locked, the alarm horn will sound
when the negative cable is connected.
5. Use the black jumper cable to connect the negative terminal of the donor battery to the
door arrester D.
6. Press button 2 on the remote control for
approx. 2 seconds to unlock the luggage
compartment lid.
The alarm system is switched off.
7. Disconnect the negative cable first, then the positive cable.
8. Push positive terminal C into the fuse box and
push on the plastic fuse box cover.

242
Practical Tips, Emergency Service
Removing the battery The required tool is in the tool kit.
The battery is located in the front luggage com-
partment under a black plastic lid.
Warning!
Risk of damage to alternator and electronic
control units.
f Do not disconnect the battery while the engine
is running.
This also applies to cars equipped with a bat-
tery main switch.
f Never drive the car with a disconnected bat-
tery.
Risk of caustic burns from escaping acid.
f Keep vent caps on to avoid spillage.
f Do not tilt the battery when removing and in-stalling it. 1. Switch off engine and all electrical loads.
2. Open turn-locks
A.
Remove plastic lid.
3. Pull off central vent hose C.
Danger!
Risk of short circuit an d explosion, resulting
in serious personal injury or death.
f Important: disconnect the negative ( –) ground wire first, and then the positive ( +) cable. 4. Important: disconnect the negative (
–) ground
wire first, and then the positive ( +) cable -
danger of short circuit!
5. Unscrew fastening screw B.
6. Remove battery.

Practical Tips, Emergency Service
243
Installing the battery 1. Put battery in and push it all the way to the stop.
2. Screw in fastening screw B .
Danger!
Risk of short circuit and explosion, resulting
in serious personal injury or death.
f Important: connect the positive ( +) cable first, and then the negative ( –) ground wire.
3. Important: connect the positive ( +) cable first,
and then the negative ( –) ground wire -
danger of short circuit!
4. Push on central vent hose C.
Fitting the plastic lid
1. Insert the two outer hooks of the plastic lid into
the eye mounts of the lid opening.
2. Lower the lid.
3. Using both hands, push the lid into the eye mounts without using force (if too much force
is used, the hooks may jam and the panel will
warp).
Make sure that the lid is correctly seated. 4. Turn the turn-locks so
that they point in
longitudinal direction.
5. Press the turn-locks down until they audibly engage.

246
Practical Tips, Emergency Service
Connect jumper cables in the following
sequence: Always observe the sequence below:
1. Connect the positive lead (red) to the
positive terminal of the discharged battery
first, then connect it to th e positive terminal of
the donor battery.
2. First connect the negative cable (black) to
the negative terminal of the donor battery, then
connect it to a suitable grounding point on the
vehicle with the discharged battery.
This grounding point must lie as far as possible
from the battery.
For example, a solid metal part or the engine
block are suitable grounding points.
If no suitable grounding points are to be found
on either vehicle, the negative cable must
carefully be connected directly to the negative
terminal of the battery.
If a suitable grounding point is to be found only
on the donor vehicle, the negative cable must
first be connected to the terminal of the
discharged battery, then to the grounding point
of the donor vehicle.
3. Run the engine of the donor car at a higher speed. 4. Start the engine.
An attempted start using jumper cables should
not last more than 15 seconds. Then allow a
waiting period of at least one minute.
f Note
Before disconnecting the jumper cables, elec-
trical loads such as the heated rear window
and the heating fan blower should be switched
on (the vehicle’s lights must not be switched
on). This reduces voltage peaks which may oc-
cur when disconnecting the jumper cables.
With the engine running, remove both jumper
cables in reverse order.