clutch Ram 1500 2013 User Guide

1.Motor: The winch motor is powered by the vehicle
charging system and features a thermal protection
switch that automatically stops motor function in the
power-in direction if the motor gets too hot.
2. Remote Socket: The remote socket allows the remote
control to be attached to the control pack to allow the
winch to function.
3. Winch Drum With Integral Brake: The winch drum
allows the wire rope to be stored on the winch and
transmits force to the wire rope. The winch is
equipped with an integral brake that will stop rotation
of the winch drum if the winch motor is stopped.
4. 3-Stage Planetary Gear Set:Provides balance between
speed and pulling power.
5. Wire Rope: The wire rope allows the winch to be
connected to an anchor to provide a pulling force. 6.
Clutch Lever: The clutch lever allows the winch drum
to be disconnected from the winch motor to allow the
wire rope to be pulled from the winch by hand.
7. Remote Control: The remote control provides the
interface between the winch operator and the winch.
The remote control provides the ability to power the
winch in, out, and stop the winch. To operate the
winch, the toggle switch is pressed down to power the
winch in and up to power the winch out. The winch
will stop if the switch is left in the neutral (center)
position.
CAUTION!
If not installed, the hook strap must be placed on the
hook.
Fairlead: The fairlead acts as a guide for the wire rope
and minimizes damage to the rope.
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WARNING!(Continued)
•Always use supplied hook strap to hold the hook
when spooling wire rope in or out.
• Never use as a hoist.
• Never use to move persons.
• Never exceed winch or wire rope rated capacity.
• Always wear heavy leather gloves when handling
the wire rope.
• Never touch wire rope or hook while in tension or
under load.
• Never engage or disengage clutch if winch is under
load, wire rope is in tension, or wire rope drum is
moving.
• Always stand clear of wire rope and load and keep
others away during winching.
(Continued)
WARNING! (Continued)
•Always keep hands and clothing clear of the wire
rope, hook and fairlead opening during operation
and when spooling.
• Never wrap wire rope back onto itself. Always use
a choker chain, wire choker rope or tree trunk
protector on the anchor.
• Never attach a recovery strap to the winch hook to
increase the length of a pull.
• Never attempt to tow a vehicle with the recovery
strap attached directly to the winch hook.
• Never use bungeestraps that develop tremendous
and potentially dangerous amounts of force when
stretched.
• Always disconnect the remote control when not in
use.
(Continued)
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3. Disengage the clutch to allow free spooling of thewinch drum, rotate the clutch lever on the winch to
disengage. Freespooling conserves battery power.
4. Free the winch hook and attach the hook strap. Free the winch hook from its anchor point. Attach the hook
strap to the hook (if not attached). 5. Pull the wire to the anchor point. Pull out enough wire
rope to reach your anchor point. Be sure to keep a
certain amount of tension on the wire as it can become
twisted and over-wrapped when slackened, leading to
wire rope damage. To prevent losing the end, hold the
hook strap while you work.
Free Spool
Hook Strap
454 STARTING AND OPERATING

NOTE: How to choose an anchor point:A secure anchor
is critical to winching operations. An anchor must be
strong enough to hold while winching. Natural anchors
include trees, stumps and rocks. Hook the cable as low as
possible. If no natural anchors are available when recov-
ering another vehicle, your vehicle becomes the anchor
point. In this case, be sure to put the transmission in
NEUTRAL, apply the hand brake and block its wheels to
prevent your vehicle from moving. Ideally, you’ll want
an anchor point that will enable you to pull straight in the
direction the vehicle will move. This allows the wire rope
to wind tightly and evenly onto the spooling drum. An
anchor point as far away as possible will provide the
winch with its greatest pulling power.
7. Attach the Clevis/D-shackle and Tree Trunk Protector. Attach the shackle to the two ends of the strap or chain
and through the hook loop, being careful not to over
tighten (tighten and back-off 1/2 turn). 8. Lock the clutch. Lock the winch drum by rotating the
clutch lever on the winch to engage.
NOTE: Always ensure the clutch is fully engaged or
disengaged.
Clevis/D-Shackles
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Double Line
Because pulling power decreases with the number of
layers of wire rope on the winch drum, you can use a
snatch block to double line out more wire rope. This
decreases the number of layers of wire rope on the drum,
and increases pulling power. Start by feeding out enoughwire rope to free the winch hook. Attach the hook to your
vehicle’s frame/tow hook and run the wire rope through
a snatch block. Disengage the clutch and, using the
snatch block, pull out enough wire to reach your anchor
point. Do not attach the hook to the mounting kit. Secure
to the anchor point with a tree trunk protector or choker
chain. Attach the clevis/shackle. Attach the shackle to the
two ends of the strap/chain, being careful not to over
tighten (tighten and back-off 1/2 turn).
POWER STEERING
The standard power steering system will give you good
vehicle response and increased ease of maneuverability
in tight spaces. The system will provide mechanical
steering capability if power assist is lost.
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WARNING!(Continued)
the parking brake. The transfer case NEUTRAL (N)
position disengages both the front and rear drive-
shafts from the powertrain and will allow the vehicle
to move, even if the transmission is in PARK. The
parking brake should always be applied when the
driver is not in the vehicle.
CAUTION!
It is necessary to follow these steps to be certain that the
transfer case is fully in NEUTRAL (N) before recre-
ational towing to prevent damage to internal parts.
1. Bring the vehicle to a complete stop, with the engine
running. Firmly apply the parking brake.
2. Shift the transmission to NEUTRAL.
3. Press and hold the brake pedal. 4. Depress the clutch pedal on a manual transmission.
5.
•With manual shift transfer case, shift the transfer
case lever into NEUTRAL (N).
• With electronic shift transfer case, press and hold the
transfer case NEUTRAL (N) button. Some models
have a small, recessed Nbutton (at the center of the
transfer case switches) that must be pressed using a
ballpoint pen or similar object. Other models have a
rectangular NEUTRAL switch, below the rotary
transfer case control knob. The NEUTRAL (N) indi-
cator light will blink while the shift is in progress.
The light will stop blinking (stay on solid) when the
shift to NEUTRAL (N) is complete. After the shift is
completed and the NEUTRAL (N) light stays on,
release the NEUTRAL (N) button.
6. Release the parking brake.
7. Shift the transmission into REVERSE.
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8. Release the brake pedal (and clutch pedal on manualtransmissions) for five seconds and ensure that there is
no vehicle movement.
9. Repeat steps 7 and 8 with automatic transmission in DRIVE or manual transmission in first gear.
10. Shift the transmission to NEUTRAL. Firmly apply the parking brake. Turn OFF the engine. For vehicles
with Keyless Enter-N-Go, press and hold the EN-
GINE START/STOP button until the engine shuts off.
11. Shift the transmission into PARK or place manual transmission in gear (NOT in Neutral). On 8-speed
transmissions the shifter will automatically select
PARK when the engine is turned off.
12. Turn the ignition switch to the OFF position, then cycle the key or the Keyless Enter-N-Go button to the
RUN position and back to the OFF position. Remove
the key fob from the ignition switch. 13. Attach the vehicle to the tow vehicle using a suitable
tow bar.
14. Release the parking brake.
NOTE: With electronic shift transfer case:
• Steps 2 through 4 are requirements that must be met
prior to pressing the NEUTRAL (N) button, and must
continue to be met until the shift has been completed.
If any of these requirements are not met prior to
pressing the NEUTRAL (N) button or are no longer
met during the shift, the NEUTRAL (N) indicator light
will flash continuously until all requirements are met
or until the NEUTRAL (N) button is released.
• The ignition switch must be in the ON/RUN position
for a shift to take place and for the position indicator
lights to be operable. If the ignition switch is not in the
ON/RUN position, the shift will not take place and no
position indicator lights will be on or flashing.
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•A flashing NEUTRAL (N) position indicator light
indicates that shift requirements have not been met.
Shifting Out Of NEUTRAL (N)
Use the following procedure to prepare your vehicle for
normal usage.
1. Bring the vehicle to a complete stop, leaving it con- nected to the tow vehicle.
2. Firmly apply the parking brake.
3. Press and hold the brake pedal.
4. Start the engine. Shift the transmission into NEU- TRAL. Depress the clutch pedal on a manual trans-
mission.
• With manual shift transfer case, shift the transfer
case lever to the desired position.
• With electronic shift transfer case with rotary selector
switch, press and hold the transfer case NEUTRAL (N) button until the NEUTRAL (N) indicator light
turns off. After the NEUTRAL (N) indicator light
turns off, release the NEUTRAL (N) button. After the
NEUTRAL (N) button has been released, the transfer
case will shift to the position indicated by the selec-
tor switch.
• With electronic shift transfer case with pushbutton
selector switch, press and hold the switch for the
desired transfer case position, until the NEUTRAL
(N) indicator light turns off and the desired position
indicator light turns on.
NOTE: When shifting out of transfer case NEUTRAL
(N), turning the engine OFF is not required, but may be
helpful to avoid gear clash. With the 8-speed automatic
transmission, the engine must remain running, since
turning the engine OFF will shift the transmission to
PARK (and the transmission must be in NEUTRAL for
the transfer case to shift out of NEUTRAL).
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5. Turn the engine OFF. Shift automatic transmission intoPARK. On 8-speed transmissions the shifter will auto-
matically select PARK when the engine is turned off.
6. Release the brake pedal (and clutch pedal on a manual transmission).
7. Disconnect vehicle from the tow vehicle.
8. Start the engine.
9. Press and hold the brake pedal.
10. Release the parking brake.
11. Shift the transmission into gear, release the brake pedal (and clutch pedal on manual transmissions),
and check that the vehicle operates normally. NOTE:
With electronic shift transfer case:
• Steps 3 and 4 are requirements that must be met prior
to pressing the button to shift out of NEUTRAL (N),
and must continue to be met until the shift has been
completed. If any of these requirements are not met
before pressing the button or are no longer met during
the shift, the NEUTRAL (N) indicator light will flash
continuously until all requirements are met or until the
button is released.
• The ignition switch must be in the ON/RUN position
for a shift to take place and for the position indicator
lights to be operable. If the ignition switch is not in the
ON/RUN position, the shift will not take place and no
position indicator lights will be on or flashing.
• A flashing NEUTRAL (N) position indicator light
indicates that shift requirements have not been met.
568 STARTING AND OPERATING

Cavity Car-tridgeFuse Micro
Fuse Description
F58
20 Amp Yellow
(Gas En- gine) /
25 Amp Natural (Diesel
Engine)Engine Cooling Pump
F60 15 Amp
Blue Underhood Lamp
F61 20 Amp
Yellow Power Take-off
Unit – If Equipped
F62 10 Amp
Red Air Conditioning
Clutch
Cavity Car- tridgeFuse Micro
Fuse Description
F63 20 Amp
Yellow
IgnitionCoils (Gas),
Urea Heater (Diesel)
F64 25 Amp
Natural Fuel Injectors /
Powertrain
F65 10 Amp
Red USB interface
F66 10 Amp
Red Sunroof / Passen-
ger Window
Switches / Rain Sensor
F67 10 Amp
Red CD / DVD /
Bluetooth Hands- free Module – If Equipped
674 MAINTAINING YOUR VEHICLE