manual transmission Ram 3500 2011 Diesel Supplement

A MESSAGE FROM CHRYSLER GROUP LLC
Chrysler Group LLC and Cumminswelcome you as a
Cummins turbocharged diesel-powered truck owner.
Your diesel truck will sound, feel, drive, and operate
differently from a gasoline-powered truck. It is important
that you read and understand this manual.
Almost 100% of the heavy duty trucks in the United
States and Canada are diesel-powered because of the fuel
economy, rugged durability, and high torque which per-
mits pulling heavy loads. Cummins engines power well
over half of these trucks. Now this same technology and
proven performance is yours in your truck equipped
with the Cummins turbocharged diesel engine.
You may find that some of the starting, operating, and
maintenance procedures are different. However, they are
simple to follow and careful adherence to them will
ensure that you take full advantage of the features of this
engine. NOTE:
Some aftermarket products may cause severe
engine/transmission and/or exhaust system damage.
Your vehicle’s Powertrain Control Systems can detect
and store information about vehicle modifications that
increase horsepower and torque output such as whether
or not performance-enhancing powertrain components,
commonly referred to as downloaders, power boxes, or
performance chips have been used.
This information cannot be erased and will stay in the
system’s memory even if the modification is removed.
This information can be retrieved by Chrysler Group
LLC, and service and repair facilities, when servicing
your vehicle. This information may be used to determine
if repair will be covered by warranty.
There is a probability that the use of a “performance
chip” will prohibit the engine from starting. In this
instance, the vehicle will need to be serviced by a
authorized dealer in order to return the vehicle to it’s
factory settings.
4 INTRODUCTION

STEERING WHEEL LOCK — IF EQUIPPED
Your vehicle may be equipped with a passive steering
wheel lock. This lock prevents steering the vehicle with-
out the key fob. If the steering wheel is moved approxi-
mately a half turn in either direction and the key fob is
not in the ignition switch, the steering wheel will lock.
To Manually Lock the Steering Wheel
With the engine running, turn the steering wheel upside
down, turn off the engine and remove the key fob. Turn
the steering wheel slightly in either direction until the
lock engages.
To Release the Steering Wheel Lock
Insert the key fob into the ignition switch and start the
engine. If the key fob is difficult to turn, move the wheel
slightly to the right or left to disengage the lock.
NOTE:If you turned the wheel to the right to engage
the lock, you must turn the wheel slightly to the right to disengage it. If you turned the wheel to the left to engage
the lock, turn the wheel slightly to the left to disengage it.
ENGINE BREAK-IN RECOMMENDATIONS
The Cummins
turbocharged diesel engine does not
require a break-in period due to its construction. Normal
operation is allowed, providing the following recommen-
dations are followed:
•Warm up the engine before placing it under load.
•Do not operate the engine at idle for prolonged
periods.
•Use the appropriate transmission gear to prevent
engine lugging.
•Observe vehicle oil pressure and temperature indica-
tors.
•Check the coolant and oil levels frequently.
6 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

normal, turn the engine off immediately and call for
service. Refer to “What To Do In Emergencies/If Your
Engine Overheats” in the Owner’s Manual for more
information.
•SERV 4WD Warning LightThis light monitors the electric shift 4WD sys-
tem. If the SERV 4WD warning light stays on or
comes on during driving, it means that the
4WD system is not functioning properly and
that service is required.
•Transmission Temperature Warning Light This light indicates that there is excessive trans-
mission fluid temperature that might occur
with severe usage such as trailer towing. It may
also occur when operating the vehicle in a high
torque converter slip condition, such as four-wheel drive
operation (e.g., snow plowing, off-road operation). If this light comes on, stop the vehicle and run the engine at idle
or faster, with the transmission in NEUTRAL until the
light goes off.
CAUTION!
Continuous driving with the “Transmission Tem-
perature Warning Light” illuminated will eventually
cause severe transmission damage or transmission
failure.
WARNING!
In some circumstances, the “Transmission Tempera-
ture Warning Light” under continued operation,
could cause the fluid to boil over, come in contact
with hot engine or exhaust components and cause a
fire.
26 UNDERSTANDING YOUR INSTRUMENT PANEL

STARTING AND OPERATING
CONTENTS
Starting Procedures ..................... 44
▫ Manual Transmission – If Equipped ........ 44
▫ Automatic Transmission – If Equipped ...... 44
▫ Extreme Cold Weather .................. 44
▫ Normal Starting Procedure – Engine
Manifold Air Temperature Above 66°F (19°C) . 45
▫ Starting Procedure – Engine Manifold Air
Temperature 0°F To 66°F (–18°C To 19°C) .... 46
▫ Starting Procedure – Engine Manifold Air
Temperature Below 0°F (-18°C) ............ 47▫
Starting Fluids ....................... 49
 Normal Operation – Diesel Engine .......... 49
▫ Cold Weather Precautions ............... 50
▫ Engine Idling ........................ 52
▫ Stopping The Engine ................... 53
▫ Engine Speed Control .................. 55
▫ Operating Precautions .................. 55
▫ Cooling System Tips – Automatic
Transmission ........................ 55
4

Engine Block Heater — If Equipped ......... 57
▫ Block Heater Usage .................... 57
 Diesel Exhaust Brake (Engine Braking)
— If Equipped ......................... 58
 Automatic Transmission — If Equipped ....... 60
▫ Brake/Transmission Shift Interlock System . . . 61
▫ Brake/Transmission Interlock Manual
Override ........................... 61
▫ Six-Speed Automatic Transmission With
Overdrive (68RFE) – If Equipped (Ram Truck
Only) .............................. 62
▫ Automatic Transmission With Overdrive
(AS68RC) – If Equipped (Chassis Cab Only) . . 68
 Manual Transmission — If Equipped ......... 74
▫ Shifting ............................ 75 ▫
Downshifting ........................ 76
▫ Reverse Shifting ...................... 77
 Power Take Off Operation — If Equipped
(Chassis Cab Only) ...................... 78
▫ Stationary Mode ...................... 78
▫ Mobile Mode ........................ 79
▫ Power Take Off – Aftermarket Installation .... 80
 Engine Runaway ....................... 81
 Fuel Requirements ...................... 81
▫ Fuel Specifications .................... 82
 Adding Fuel .......................... 83
▫ Fuel Filler Cap ....................... 83
▫ Avoid Using Contaminated Fuel ........... 84
42 STARTING AND OPERATING

STARTING PROCEDURES
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belts.
The starter should not be operated for more than 15-
second intervals. Waiting a few minutes between such
intervals will protect the starter from overheating.
WARNING!
Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
Manual Transmission – If Equipped
Apply the parking brake, place the shift lever in NEU-
TRAL and press the clutch pedal to the floor before
starting the vehicle. This vehicle is equipped with a
clutch interlocking ignition system. It will not start unless
the clutch is fully pressed.
Automatic Transmission – If Equipped
Start the engine with the shift lever in NEUTRAL or
PARK position. Apply the brake before shifting to any
driving range.
Tip Start Feature
Do notpress the accelerator. Turn the ignition switch
briefly to the START position and release it. The starter
motor will continue to run but will automatically disen-
gage when the engine is running.
Extreme Cold Weather
The Cummins diesel engine is equipped with several
features designed to assist cold weather starting and
operation:
•The engine block heater is a resistance heater installed
in the water jacket of the engine just above and behind
the oil filter. It requires a 110–115 Volt AC electrical
outlet with a grounded, three-wire extension cord.
44 STARTING AND OPERATING

NOTE:The engine block heater cord is a factory in-
stalled option. If your vehicle is not equipped, heater
cords are available from your authorized MOPAR
dealer.
•A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
•A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure – Engine Manifold Air
Temperature Above 66°F (19°C)
Observe the instrument panel cluster lights when starting
the engine.
1. Always apply the parking brake. 2. Shift into PARK for an automatic transmission. For
vehicles equipped with a manual transmission, fully
press and hold the clutch pedal and shift into NEUTRAL.
3. Turn the ignition switch to the ON position and watch
the instrument panel cluster lights.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START the engine before you drain the water
from the fuel filter to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for fur-
ther information.
4. Turn the ignition switch to the START position and
crank the engine. Do not press the accelerator during
starting.
4
STARTING AND OPERATING 45

NOTE:
•During engine shut down on vehicles equipped with
manual transmissions, it is normal for the diesel
engine to resonate heavily for a moment during engine
shut off. When the engine is connected to a manual
transmission, this resonance causes load gear rattle
from the transmission. This is commonly referred to as
“shut down rattle.” The manufacturer recommends
performing engine shut down with the clutch pedal
pushed to the floor (clutch disengaged). When engine
shut down is performed in this manner the rattle is
reduced (not eliminated).
•Refer to the following chart for proper engine
shutdown.
Driving
Condition LoadTurbo-
charger
Temperature Idle Time
(min.) Be-
fore Engine Shutdown
Stop and Go Empty Cool Less than
One
Stop and Go Medium One
Highway Speeds Medium Warm Two
City Traffic Maximum GCWR Three
Highway Speeds Maximum
GCWR Four
Uphill Grade Maximum
GCWR Hot Five
54 STARTING AND OPERATING

WARNING! (Continued)
•It is dangerous to move the shift lever out of PARK
or NEUTRAL if the engine speed is higher than
idle speed. If your foot is not firmly on the brake
pedal, the vehicle could accelerate quickly forward
or in reverse. You could lose control of the vehicle
and hit someone or something. Only shift into
gear when the engine is idling normally and when
your right foot is firmly on the brake pedal.
Brake/Transmission Shift Interlock System
This vehicle is equipped with a Brake Transmission Shift
Interlock System (BTSI) that holds the shift lever in the
PARK position when the ignition switch is in the LOCK
position. To move the shift lever out of the PARK
position, the ignition switch must be turned to any other
switch position (ACC, ON, or START) (engine running or
not) and the brake pedal must be pressed.
Brake/Transmission Interlock Manual Override
Column Shifter
There is an override for the BTSI that allows you to move
the shift lever out of the PARK position if an electrical
system malfunction occurs (i.e., dead battery).
1. Turn the ignition switch to the ACC or ON position
without starting the engine.
2. Tilt the steering wheel to the full up position
3. Firmly set the parking brake.
4. Press and maintain firm pressure on the brake pedal.
4
STARTING AND OPERATING 61

5. Using the screwdriver, press and hold the override tab
through the access port (ringed circle) on the bottom of
the steering column.
6. Move the shift lever into the NEUTRAL position.
7. The vehicle may then be started in NEUTRAL.Six-Speed Automatic Transmission with
Overdrive (68RFE) – If Equipped (Ram Truck
Only)
The shift lever display located in the instrument panel
cluster indicates the transmission gear range (the selector
is illuminated for night driving). The shift lever is
mounted on the right side of the steering column. You
must press the brake pedal to pull the shift lever out of
PARK position (Brake Interlock System). To drive, move
the shift lever from PARK or NEUTRAL to the desired
DRIVE position. Pull the shift lever toward you when
shifting into REVERSE or PARK, or when shifting out of
PARK.
Electronic Range Select (ERS) Operation
The Electronic Range Select (ERS) shift control allows
you to move the switch down (-) or up (+) when the
shifter is in the D (Drive) position, allowing the selection
of the desired top gear. For example, if the driver shiftsInterlock Manual Override
62 STARTING AND OPERATING