transfer case Ram 3500 2014 Diesel Supplement

WARNING!(Continued)
•Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have a collision.
•When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or dam-
age to brakes, axle, engine, transmission, steering,
suspension, chassis structure or tires.
•Safety chains must always be used between your
vehicle and trailer. Always connect the chains to
the hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
(Continued)
WARNING!(Continued)
•Vehicles with trailers should not be parked on a
grade. When parking, apply the parking brake on
the tow vehicle. Put the tow vehicle transmission in
PARK. For four-wheel drive vehicles, make sure
the transfer case is not in NEUTRAL. Always,
block orchockthe trailer wheels.
•GCWR must not be exceeded.
•Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
4.
Tongue weight rating for the trailer hitch utilized.
80 STARTING AND OPERATING

Chassis
Component Fluid, Lubricant, or Genuine Part
Automatic Transmission Only use Mopar® ZF 8&9 Speed ATF™ Automatic Transmission Fluid or equivalent.
Failure to use the correct fluid may affect the function or performance of your
transmission.
Transfer Case We recommend you use MOPAR® BW44–44 Transfer Case Fluid.
Front Axle – 1500 Four-
Wheel Drive ModelsWe recommend you use MOPAR® GL-5 Synthetic Axle Lubricant SAE 75W-85.
Rear Axle We recommend you use MOPAR® Synthetic Gear Lubricant SAE 75W-140 (MS-8985).
Limited-Slip Rear Axles require the addition of 5 oz. (148 ml) MOPAR® Limited Slip
Additive (MS-10111).
Brake Master Cylinder We recommend you use MOPAR® DOT 3 Brake Fluid, SAE J1703 should be used. If
DOT 3, SAE J1703 brake fluid is not available, then DOT 4 is acceptable.
5
MAINTAINING YOUR VEHICLE 125

Mileage or time passed (whichever comes
first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the transfer case fluid. X X X
Additional Maintenance
Drain water from fuel filter assembly. X X X X X X X X X X
Replace fuel filter and drain water from the fuel
filter assembly.XX X X X
Replace engine air filter. X X X X X
Flush and replace the engine coolant at 10 years
or 150,000 miles (240,000 km) whichever comes
first.XX
Replace accessory drive belt(s). X
6
MAINTENANCE SCHEDULE 131

Mileage or time passed (whichever comes
first)
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
16,000
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the transfer case fluid, change for any of
the following: police, taxi, fleet, or frequent trailer
towing.XX
Change transfer case fluid.X
132 MAINTENANCE SCHEDULE

NOTE:After selecting any gear range, wait a moment to
allow the selected gear to engage before accelerating.
This is especially important when the engine is cold.
PARK (P)
This range supplements the parking brake by locking the
transmission. The engine can be started in this range.
Never attempt to use PARK while the vehicle is in
motion. Apply the parking brake when leaving the
vehicle in this range.
When parking on a level surface, you may shift the
transmission into PARK first, and then apply the park-
ing brake.
When parking on a hill, apply the parking brake before
shifting the transmission to PARK, otherwise the load on
the transmission locking mechanism may make it difficultto move the shift lever out of PARK. As an added precau-
tion, turn the front wheels toward the curb on a downhill
grade and away from the curb on an uphill grade.
On four-wheel drive vehicles be sure that the transfer
case is in a drive position.
WARNING!
•Never use the PARK position as a substitute for the
parking brake. Always apply the parking brake
fully when parked to guard against vehicle move-
ment and possible injury or damage.
•Your vehicle could move and injure you and others
if it is not in PARK. Check by trying to move the
shift lever out of PARK with the brake pedal
released. Make sure the transmission is in PARK
before leaving the vehicle.
(Continued)
4
STARTING AND OPERATING 229

WARNING!(Continued)
control. You could lose control of your vehicle and
have a collision.
•When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or dam-
age to brakes, axle, engine, transmission, steering,
suspension, chassis structure or tires.
•Safety chains must always be used between your
vehicle and trailer. Always connect the chains to
the hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
•Vehicles with trailers should not be parked on a
grade. When parking, apply the parking brake on
the tow vehicle. Put the tow vehicle transmission in
PARK. For four-wheel drive vehicles, make sure
(Continued)
WARNING!(Continued)
the transfer case is not in NEUTRAL. Always,
block orchockthe trailer wheels.
•GCWR must not be exceeded.
•Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
4.
Tongue weight rating for the trailer hitch utilized.
Towing Requirements — Tires
•Do not attempt to tow a trailer while using a compact
spare tire.
268 STARTING AND OPERATING

MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED 68RFE (2500/3500 Models).......289
ENGINE COMPARTMENT — 6.7L DIESEL —
SIX-SPEED AS69RC HD (3500/CHASSIS CAB
MODELS)............................290
MAINTENANCE PROCEDURES...........291
▫Engine Oil..........................292
▫Engine Air Cleaner Filter................296
▫Draining Fuel/Water Separator Filter.......300
▫Engine Mounted Fuel Filter Replacement.....302
▫Underbody Mounted Fuel Filter Replacement. .304▫Priming If The Engine Has Run Out Of Fuel . .306
▫Intervention Regeneration Strategy — EVIC
Message Process Flow..................307
▫Diesel Exhaust Fluid...................308
▫Maintenance-Free Batteries..............309
▫Cooling System......................310
▫Charge Air Cooler — Inter-Cooler.........315
▫Brake System........................316
▫Clutch Hydraulic System................317
▫Transfer Case — If Equipped.............317
6

WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
(Continued)
WARNING!(Continued)
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in an accident.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
6
MAINTAINING YOUR VEHICLE 317

Component Fluid, Lubricant, or Genuine Part
Transfer Case We recommend you use MOPAR® BW44–44 Transfer Case Fluid.
Front and Rear Axle Fluid (2500/
3500)We recommend you use Synthetic, GL-5 SAE 75W-85. Limited slip additive
is not required for Limited-Slip Rear Axles.
Front and Rear Axle Fluid (4500/
5500)We recommend you use Synthetic, GL-5 SAE 75W-85. Limited slip additive
is not required for Limited-Slip Rear Axles.
Clutch Linkage We recommend you use MOPAR® Multi-Purpose Grease, NLGI Grade 2
E.P. or equivalent.
Manual Transmission (G-56) – If
EquippedWe recommend you use MOPAR® ATF+4® Automatic Transmission Fluid
or equivalent licensed ATF+4® product.
6
MAINTAINING YOUR VEHICLE 331

Mileage or time passed (which-
ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect the transfer case fluid
(4x4), change for any of the fol-
lowing: police, taxi, fleet, or fre-
quent trailer towing.XXXX X
Change the transfer case fluid
(4x4).XX
Change automatic transmission
fluid (AS69RC transmission only).XXXX X
Change the automatic transmis-
sion fluid and sump filter
(AS69RC transmission only).XX
340 MAINTENANCE SCHEDULE