engine coolant Ram 3500 2017 Diesel Supplement

1. Tachometer•Indicates the engine speed in revolutions per minute
(RPM x 1000).
2. Engine Coolant Temperature •This gauge shows the engine coolant temperature. The
gauge pointer will likely show higher temperatures
when driving in hot weather, up mountain grades, or
in heavy stop and go traffic. If the red Warning Light
turns on while driving, safely bring the vehicle to a
stop, and turn off the engine. DO NOT operate the
vehicle until the cause is corrected.
WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call an authorized dealer for
service if your vehicle overheats. If you decide to look
under the hood yourself, see “Maintaining Your Ve-
hicle.” Follow the warnings under the “Cooling Sys-
tem Pressure Cap” paragraph.
CAUTION!
Driving with a hot engine cooling system could dam-
age your vehicle. If the temperature gauge reads “H”
pull over and stop the vehicle. Idle the vehicle with the
air conditioner turned off until the pointer drops back
into the normal range. If the pointer remains on the
“H”, turn the engine off immediately and call an
authorized dealer for service.
3. Oil Pressure Gauge •The pointer should always indicate some oil pressure
when the engine is running. A continuous high or low
reading under normal driving conditions may indicate
a lubrication system malfunction. Immediate service
should be obtained from an authorized dealer.
4. Speedometer •Indicates vehicle speed.
5. Fuel Gauge •The pointer shows the level of fuel in the fuel tank
when the ignition switch is in the ON/RUN position.
•
The fuel pump symbol points to the side of the
vehicle where the fuel filler door is located.
4
UNDERSTANDING YOUR INSTRUMENT PANEL 105

CAUTION!
See your authorized dealer, as damage to the exhaust
system could occur soon with continued operation.
Instrument Cluster Display Messages
When the appropriate conditions exist, the Instrument
Cluster Display displays the following messages:
•System Setup Unavailable – Vehicle Not in Park
• System Setup Unavailable – Vehicle in Motion
• Service Air Filter
• Perform Service
• Exhaust Filter Full Safely Drive at Highway Speeds To
Remedy
• Exhaust Filter XX% Full – Power Reduced See Dealer
• Exhaust Service Required – See Dealer Now
• Exhaust System – Filter XX% Full Service Required See
Dealer
• Exhaust System – Regeneration In Process Exhaust Filter
XX% Full •
Exhaust System – Regeneration Completed
• Speed Limited to 5 MPH in XXX mi Refill DEF
• 5 MPH Max Speed on Restart, Long Idle or Refuel Refill
DEF
• 5 MPH Max Speed Refill DEF
• Service DEF System See Dealer
• 5 MPH Max Speed in XXX mi Service DEF System See
Dealer
• 5 MPH Max Speed on Restart, Long Idle or Refuel
Service DEF See Dealer
• 5 MPH Max Speed Service DEF System See Dealer
• Coolant Low
• Engine Power Reduced During Warm-up
• Engine Power Reduced up to 30-sec During Warmup
• Engine Power Reduced up to 2-min During Warmup
• Active Airbox Service Required See Dealer4
UNDERSTANDING YOUR INSTRUMENT PANEL 115

Cold Ambient Derate Mode Messages
The vehicle will display messages when a derate (engine
power reduction) is activated to protect the turbocharger
during engine start up in cold ambient temperatures.
•Engine Power Reduced During Warmup — This mes-
sage will display during start up when the ambient
temperature is between 10° F (-12° C) and -10° F (-23° C).
• Engine Power Reduced Up To 30 Sec (Seconds) During
Warmup — This message will display during start up
when the ambient temperature is between -10° F (-23° C)
and -25 F (-32° C).
• Engine Power Reduced Up To 2 Min (Minutes) During
Warmup — This message will display during start up
when the ambient temperature is -25° F (-32° C) and
below.
• Coolant Low — This telltale will turn on to indicate the
vehicle coolant level is low. See “Adding Coolant” under
the section “Maintaining Your Vehicle” for more infor-
mation.
Diesel Exhaust Fluid (DEF) Warning Messages
Your vehicle will begin displaying warning messages when
the DEF level reaches a driving range of approximately 350 miles (560 km). If the following warning message
sequence is ignored, your vehicle may be limited to a
maximum speed of 5 MPH (8 km/H) unless DEF is added.
•
DEF Low Refill Soon — This message will display
when the low level is reached, during vehicle start up,
and with increased frequency during vehicle operation.
It will be accompanied by a single chime. Approximately
5 gallons (19 Liters) of DEF is required to refill the tank
when this message is initially displayed. on pickup
applications, and approximately 7 gallons (28 Liters) are
required on chassis-cab applications.
• Speed Limited to 5 MPH in XXX mi Refill DEF — This
message will continuously display if the “DEF Low
Refill Soon” message is ignored, and the frequency of
occurance of the chime will increase unless up to
2 gallons (7.5 Liters) of DEF is added to the tank.
• 5 MPH Max Speed on Restart, Long Idle or Refuel
Refill DEF — This message will continuously display
when the counter reaches zero, and will be accompanied
by a periodic chime.
• The vehicle will only be capable of a maximum speed of
5 MPH upon the first of the following conditions to
occur:
116 UNDERSTANDING YOUR INSTRUMENT PANEL

5. After engine start-up, check to see that there is oilpressure.
6. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle.
7. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically increase to 1,000
RPM and engage the Variable Geometry Turbocharger at
low coolant temperatures to improve engine warm-up.
• The engine may not automatically crank after the engine
Wait To Start telltale goes off if a door or the hood is
ajar.
• If the engine stalls, or if the ignition switch is left ON for
more than two minutes after the “Wait To Start Light”
goes out, reset the grid heaters by turning the ignition
switch to the OFF position for at least five seconds and
then back ON. Repeat steps 1 through 7 of “Keyless
Enter-N-Go Starting Procedure – Engine Manifold Air
Temperature Below 66° F (19° C).”Extreme Cold Weather
The Cummins diesel engine is equipped with several
features designed to assist cold weather starting and op-
eration:
• The engine block heater is a resistance heater installed in
the water jacket of the engine just above and behind the
oil filter. It requires a 110–115 Volt AC electrical outlet
with a grounded, three-wire extension cord.
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer.
• A 12 Volt heater built into the fuel filter housings aid in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A heated intake air system both improves engine start-
ing and reduces the amount of white smoke generated
by a warming engine.
5
STARTING AND OPERATING 125

Follow the steps in the “Normal Starting” procedure
except:
1. The “Wait To Start” telltale will remain on for a period oftime that varies depending on the engine temperature.
2. While the Wait To Start” telltale is on, the instrument
cluster will additionally display a gauge or bar whose
initial length represents the full Wait To Starttime
period. Its length will decrease until it disappears when
the Wait To Start time has elapsed.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START engine before you drain the water from
the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for further
information.
3. After the “Wait To Start” telltale goes off, turn the ignition switch to the START position. Do not press the
accelerator during starting.
CAUTION!
Do not crank engine for more than 15 seconds at a time
or starter motor damage may result. Turn the ignition
switch to the OFF position and wait at least two
minutes for the starter to cool before repeating start
procedure.
4. After engine start-up, check that the oil pressure warn- ing light has turned off.
5. Allow the engine to idle about three minutes until the manifold heaters have completed the post-heat cycle.
6. Release the parking brake and drive.
NOTE:
• Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry Turbo-
charger at low coolant temperatures to improve engine
warm-up.
• Automatic equipped vehicles with optional Keyless
Enter-N-Go – If the start button is pushed once while in
park with the ignition off and driver ’s foot on the brake
pedal, the vehicle will automatically crank and start
after the Wait to Start time has elapsed. If it is desired to
5
STARTING AND OPERATING 127

NOTE:
•Engine idle speed will automatically increase to
1,000 RPM and engage the Variable Geometry Turbo-
charger at low coolant temperatures to improve engine
warm-up.
• When a diesel engine is allowed to run out of fuel or the
fuel gels at low temperatures, air is pulled into the fuel
system. If your engine has run out of fuel, refer to
“Maintenance Procedures/Priming If The Engine Has
Run Out Of Fuel” in “Maintaining Your Vehicle” for
further information.
• If the engine stalls, or if the ignition switch is left ON for
more than two minutes after the “Wait To Start” telltale
goes out, reset the grid heaters by turning the ignition
switch to the OFF position for at least five seconds and
then back ON. Repeat steps 1 through 5 of “Starting
Procedure – Engine Manifold Air Temperature Below
66°F (19°C).”Starting Fluids
WARNING!
Starting fluids or flammable liquids must never be
used in the Cummins diesel engine (see Warning
label). Never pour diesel fuel, flammable liquid, start-
ing fluids (ether) into the air cleaner canister, air intake
piping, or turbocharger inlet in an attempt to start the
vehicle. This could result in a flash fire and explosion
causing serious personal injury and engine damage.
The engine is equipped with an automatic electric air
preheating system. If the instructions in this manual are
followed, the engine should start in all conditions.
WARNING!
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
• When leaving the vehicle, always make sure the
keyless ignition node is in the “OFF” mode, remove
the key fob from the vehicle and lock the vehicle.
(Continued)
5
STARTING AND OPERATING 129

Engine Warm-Up
Avoid full throttle operation when the engine is cold. When
starting a cold engine, bring the engine up to operating
speed slowly to allow the oil pressure to stabilize as the
engine warms up.
NOTE:High-speed, no-load running of a cold engine can
result in excessive white smoke and poor engine perfor-
mance. No-load engine speeds should be kept under 1,200
RPM during the warm-up period, especially in cold ambi-
ent temperature conditions.
Your vehicle is equipped with a turbo speed limiter, this
feature limits the engine speed to 1,200 RPM when engine
coolant temperatures are below 70°F (21°C). This feature is
designed to protect the turbocharger from damage and will
only operate in PARK or NEUTRAL.
If temperatures are below 32°F (0°C), operate the engine at
moderate speeds for five minutes before full loads are
applied.
NOTE: If ambient temperatures are low and the coolant
temperature is below 180°F (82°C), the engine idle speed
will slowly increase to 1,000 RPM after two minutes of idle,
if the following conditions are met:
• Foot is off brake pedal and throttle pedal. •
Automatic transmission is in PARK.
• Vehicle speed is 0 mph (0 km/h).
• Applying the throttle will cancel fast idle.
• Operating the exhaust brake at idle will greatly improve
warm up rate and will help keep the engine close to
operating temperature during extended idle.
Engine Idling
Avoid prolonged idling, long periods of idling may be
harmful to your engine because combustion chamber tem-
peratures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings, engine valves, and injector
nozzles. Also, the unburned fuel can enter the crankcase,
diluting the oil and causing rapid wear to the engine.
If the engine is allowed to idle or the truck is driven on low
engine speed drive cycles for more than 2 hours, the
system will automatically enter an emissions operating
mode that will increase the engine idle speed to 900 RPM
(1050 RPM for Chassis Cab). While in this mode, which is
designed to help maintain the diesel particulate filter, the
engine idle speed will return to normal when the brake
pedal is applied. A small change in engine tone or a slight
change in engine performance while accelerating may also5
STARTING AND OPERATING 133

be noticeable at speeds below 20 mph (32 kmh). This
operating mode may last for up to an hour of idle time, or
around 20 minutes of driving time.
Your truck may have been ordered with an optional
voltage monitoring idle up feature. If a load is placed on
the electrical system while the truck is in park, this feature
will attempt to maintain normal system voltage by auto-
matically increasing engine idle speed. You may notice
several consecutive increases in idle speed, up to a maxi-
mum of 1450 RPM, as the system will attempt to utilize the
smallest increase in idle speed necessary to maintain
normal system voltage. The idle speed will return to
normal when either the electrical load is removed, or when
the brake pedal is applied.
NOTE:For instrument cluster display messages related to
the vehicle’s exhaust system, refer to “Instrument Cluster
Display” in “Understanding Your Instrument Panel” for
further information.
Idle-Up Feature — Automatic Transmission Only
The driver-controlled high idle speed feature will help
increase cylinder temperatures and provide additional cab
heat, however, excessive idling may still cause the exhaust
aftertreatment system to not properly regenerate. Extended
periods of idle time should be avoided. The Idle-Up feature uses the speed control switches to
increase engine idle speed and quickly warm the vehicle’s
interior.
1. With the transmission in PARK, the parking brake
applied, and the engine running, push the speed control
switch to the ON position, then push the SET switch.
2. The engine RPM will go up to 1100 RPM. To increase the RPM, push and hold the ACCEL/RESUME switch and
the idle speed will increase to approximately 1500 RPM.
To decrease the RPM, push and hold the DECEL switch
and the idle speed will decrease to approximately
1100 RPM.
3. To cancel the Idle–Up feature, either push the CANCEL switch, push the ON/OFF switch, or press the brake
pedal.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially important
for turbocharged, charge air-cooled engines.
134 STARTING AND OPERATING

Programmable Maximum Vehicle Speed (Chassis
Cab Only)
This feature allows the owner to set a maximum vehicle
speed for the vehicle. The 3500 Series maximum vehicle
speed can be set between 40 mph (64 km/h) and 87 mph
(140 km/h). The 4500/5500 Series maximum vehicle speed
can be set between 40 mph (64 km/h) and 85 mph
(136 km/h). See your local authorized dealer to enable this
feature.
NOTE:DO NOT set the maximum vehicle speed to a value
greater than what the vehicle tires are rated for.
Operating Precautions
Avoid Overheating The Engine
The temperature of the engine coolant (antifreeze) (a
mixture of 50% ethylene-glycol and 50% water) must not
exceed the normal range of the temperature gauge 240°F
(116°C) with a 21 psi (145 kPa) coolant pressure cap.
Usually the engine coolant (antifreeze) temperature indi-
cated during operation will be to the left of center in the
normal range of the gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low engine coolant (antifreeze)
temperature below the normal range on the gauge 140°F
(60°C) can be harmful to the engine. Low engine coolant
(antifreeze) temperature can cause incomplete combustion
which allows carbon and varnish to form on piston rings
and injector nozzles. Also, the unburned fuel can enter the
crankcase, diluting the lubricating oil and causing rapid
wear to the engine.
Cooling System Tips — Automatic Transmission
To reduce potential for engine and transmission overheat-
ing in high ambient temperature conditions, take the
following actions:
• City Driving —
When stopped, shift the transmission into NEUTRAL and
increase engine idle speed.
• Highway Driving —
Reduce your speed.
• Up Steep Hills —
Select a lower transmission gear.
• Air Conditioning —
Turn it off temporarily.
136 STARTING AND OPERATING

Do Not Operate The Engine With Low Oil Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM 10 psi (69 kPa)
Full speed and load 30 psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
Do Not Operate The Engine With Failed Parts
All engine failures give some warning before the parts fail.
Be on the alert for changes in performance, sounds, and
visual evidence that the engine requires service. Some
important clues are:
•Engine misfiring or vibrating severely.
• Sudden loss of power.
• Unusual engine noises. •
Fuel, oil or coolant leaks.
• Sudden change, outside the normal operating range, in
the engine operating temperature.
• Excessive smoke.
• Oil pressure drop.
ENGINE BLOCK HEATER — IF EQUIPPED
The engine block heater warms engine coolant and permits
quicker starts in cold weather. Connect the heater cord to a
ground-fault interrupter protected 110–115 Volt AC electri-
cal outlet with a grounded, three-wire extension cord.
The engine block heater cord is routed under the hood to
the right side and can be located just behind the grille near
the headlamp.
NOTE: The engine block heater cord is a factory installed
option. If your vehicle is not equipped, heater cords are
available from your authorized MOPAR dealer.
The block heater must be plugged in at least one hour to
have an adequate warming effect on the coolant.5
STARTING AND OPERATING 137