air filter Ram 3500 2017 Diesel Supplement
[x] Cancel search | Manufacturer: RAM, Model Year: 2017, Model line: 3500, Model: Ram 3500 2017Pages: 228, PDF Size: 1.35 MB
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suggested schedule. When operating on biodiesel between
6% and 20%, fuel filter replacement intervals must not
exceed 20,000 Miles (40,233 km).
NOTE:Under no circumstances should oil change inter-
vals exceed 8,000 miles (12,875 km) or 6 months, if regular
operation occurs with 6% - 20% biodiesel blends. Under no
circumstances should fuel filter intervals exceed 20,000
miles (40,233 km), if regular operation occurs with 6% -
20% biodiesel blends. Failure to comply with these Oil
Change and fuel filter requirements for vehicles operating
on biodiesel blends up to B20 may result in premature
engine wear. Such wear is not covered by the New Vehicle
Limited Warranty. The engine may suffer severe damage if
operated with concentrations of biodiesel higher than 20%.
DIESEL EXHAUST FLUID
Your vehicle is equipped with a Selective Catalytic Reduc-
tion system to meet the very stringent diesel emissions
standards required by the Environmental Protection
Agency.
The purpose of the SCR system is to reduce levels of NOx
(oxides of nitrogen emitted from engines) that are harmful
to our health and the environment to a near-zero level.
Small quantities of Diesel Exhaust Fluid (DEF) is injected into the exhaust upstream of a catalyst where, when
vaporized, it converts smog-forming nitrogen oxides
(NOx) into harmless nitrogen (N2) and water vapor (H2O),
two natural components of the air we breathe. You can
operate with the comfort that your vehicle is contributing
to a cleaner, healthier world environment for this and
generations to come.
System Overview
This vehicle is equipped with a Diesel Exhaust Fluid (DEF)
injection system and a Selective Catalytic Reduction (SCR)
catalyst to meet the emission requirements.
The DEF injection system consists of the following compo-
nents:
•
DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst
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Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with water
will promote the growth of “microbes.” These microbes
form “slime” that will clog the fuel filtration system and
lines. Drain condensation from the supply tank and change
the line filter on a regular basis.
NOTE:When a diesel engine is allowed to run out of fuel,
air is pulled into the fuel system.
If the vehicle will not start, refer to “Maintenance
Procedures/Priming If The Engine Has Run Out Of Fuel”
in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stable
product with a long shelf life. If DEF is kept in tempera-
tures between 10° and 90°F (-12° and 32°C), it will last a
minimum of one year.
DEF is subject to freezing at the lowest temperatures. For
example, DEF may freeze at temperatures at or below
12° F (-11° C). The system has been designed to operate in
this environment.
NOTE: When working with DEF, it is important to know
that:
• Any containers or parts that come into contact with DEF
must be DEF compatible (plastic or stainless steel).
Copper, brass, aluminum, iron or non-stainless steel
should be avoided as they are subject to corrosion
by DEF.
• If DEF is spilled, it should be wiped up completely.
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MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.0L DIESEL ......54
MAINTENANCE PROCEDURES .............55
▫ Engine Oil ............................55
▫ Engine Air Cleaner Filter ..................57
▫ Draining Fuel/Water Separator Filter .........60
▫ Underbody Mounted Fuel Filter Replacement ....61
▫ Priming If The Engine Has Run Out Of Fuel ....62
▫ Intervention Regeneration Strategy — Message
Process Flow ..........................64 ▫
Maintenance-Free Batteries ................64
▫ Cooling System ........................65
▫ Charge Air Cooler — Inter-Cooler ...........69
▫ Brake System ..........................69
FLUID CAPACITIES ......................71
FLUIDS, LUBRICANTS AND GENUINE PARTS . . .72
▫ Engine ...............................72
▫ Chassis ..............................75
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ENGINE COMPARTMENT — 3.0L DIESEL
1 — Air Cleaner Filter5 — Battery
2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC)
3 — Engine Oil Fill 7 — Washer Fluid Reservoir
4 — Brake Fluid Reservoir 8 — Engine Coolant
54 MAINTAINING YOUR VEHICLE
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CAUTION!(Continued)
into the atmosphere. The durability of your engine and
life expectancy of this diesel particulate filter emission
device is highly dependent on the use of the correct
engine oil.
We recommend you use 5W-40 syntheticengine oil such as
MOPAR or Shell Rotella that meets FCA Material Standard
MS-10902 and the API CJ-4 engine oil category is required.
Materials Added To Engine Oil
The manufacturer strongly recommends against the addi-
tion of any additives (other than leak detection dyes) to the
engine oil. Engine oil is an engineered product and its
performance may be impaired by supplemental additives.
Engine Oil Filter
Refer to “Fluids, Lubricants, And Genuine Parts” in “Main-
taining Your Vehicle” for further information. The engine
oil filter should be changed at every engine oil change.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil and
oil filters from your vehicle. Used oil and oil filters,
indiscriminately discarded, can present a problem to the environment. Contact your authorized dealer, service sta-
tion or governmental agency for advice on how and where
used oil and oil filters can be safely discarded in your area.
Engine Air Cleaner Filter
WARNING!
The air induction system (air cleaner, hoses, etc.) pro-
vides a measure of protection. Do not remove the air
induction system (air cleaner, hoses, etc.) unless such
removal is necessary for repair or maintenance. Make
sure that no one is near the engine compartment before
starting the vehicle with the air induction system (air
cleaner, hoses, etc.) removed. Failure to do so can result
in serious personal injury.
CAUTION!
All air entering the engine intake must be filtered. The
abrasive particles in unfiltered air will cause rapid
wear to engine components.
Refer to the “Maintenance Schedule” for the proper main-
tenance intervals.
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MAINTAINING YOUR VEHICLE 57
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CAUTION!
Many aftermarket performance air filter elements do
not adequately filter the air entering the engine. Use of
such filters can severely damage your engine.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filters varies
considerably. Only high quality filters should be used to
assure most efficient service. MOPAR engine air cleaner
filters are a high quality filter and are recommended.
Engine Air Cleaner Filter Inspection and
Replacement
Inspect engine air cleaner filter for dirt and or debris, if you
find evidence of either dirt or debris you should change
your air cleaner filter.
Engine Air Cleaner Filter Removal
1. Release the spring clips from the air cleaner cover.2. Lift the air cleaner cover to access the air cleaner filter.
3.0 Diesel Air Cleaner Filter Cover
1 — Air Cleaner Filter Cover
2 — Spring Clips
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3. Remove the air cleaner filter element from the housingassembly. Engine Air Cleaner Filter Installation
NOTE:
Inspect and clean the housing if dirt or debris is
present before replacing the air filter element.
1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface
facing downward.
Open Air Cleaner Filter Assembly
1 — Air Cleaner Cover
2 — Air Cleaner Filter
Air Cleaner Filter
1 — Air Cleaner Filter
2 — Air Cleaner Filter Inspection Surface
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MAINTAINING YOUR VEHICLE 59
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2. Install the air cleaner cover onto the housing assemblylocating tabs.
3. Latch the spring clips and lock the air cleaner cover to the housing assembly.
Draining Fuel/Water Separator Filter
The fuel filter/water separator filter housing is located
above the rear axle next to the fuel tank. The best access to
this water drain valve is from under the vehicle.
CAUTION!
•Do not drain the fuel/water separator filter when the
engine is running.
• Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
If water is detected in the water separator while the engine
is running, or while the ignition switch is in the ON
position, the “Water In Fuel Indicator Light” will illumi-
nate and an audible chime will be heard. At this point, you
should stop the engine and drain the water from the filter
housing.
1 — Water In Fuel Drain
2 — Fuel Filter Access
CAUTION!
If the “Water In Fuel Indicator Light” remains on, DO
NOT START the engine before you drain water from
the fuel filter to avoid engine damage.
If the “Water In Fuel Indicator Light” comes on and a single
chime is heard while you are driving, or with the ignition
Fuel Filter Assembly
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2. Press ignition switch twice without your foot on braketo put vehicle in Run position. This will activate the in
tank fuel pump for approximately 30 seconds. Repeat
this process twice.
3. Start the engine using the “Normal Starting” procedure. Refer to “Starting Procedures” in “Starting and Operat-
ing” for further information.
CAUTION!
The starter motor will engage for approximately 30
seconds at a time. Allow two minutes between crank-
ing intervals.
NOTE: The engine may run rough until the air is forced
from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel blending agent.
They can be unstable under certain conditions and be
hazardous or explosive when mixed with diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline, the use
of these fuels can cause damage to the fuel system.
NOTE:
• Use of biodiesel mixture in excess of 20% can negatively
impact the fuel filter’s ability to separate water from the
fuel, resulting in high pressure fuel system corrosion or
damage.
• In addition, commercially available fuel additives are
not necessary for the proper operation of your diesel
engine.
• For extreme cold conditions, Mopar Premium Diesel
Fuel Treatment is recommended to assist with cold
starting.
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Maintenance Chart — Diesel Fuel Up To B5
Biodiesel
Required Maintenance
Refer to the Maintenance Schedules on the following pages
for required maintenance.
At Every Oil Change Interval As Indicated By OilChange Indicator System:
•Change oil and filter.
• Completely fill the Diesel Exhaust Fluid tank.
• Drain water from fuel filter assembly.
• Rotate the tires. Rotate at the first sign of irregular
wear, even if it occurs before the oil indicator
system turns on.
• Inspect battery and clean and tighten terminals as
required.
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
•Inspect brake pads, shoes, rotors, drums, hoses and
park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or
off-road conditions.
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MAINTENANCE SCHEDULE 79