fuel Ram 3500 Chassis Cab 2016 Workshop Manual

CAUTION!(Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of your
vehicle and also allow extended maintenance inter-
vals. Do not use chemical flushes in these compo-
nents as the chemicals can damage your engine,
transmission, or air conditioning. Such damage is
not covered by the New Vehicle Limited Warranty.
If a flush is needed because of component malfunc-
tion, use only the specified fluid for the flushing
procedure.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals, such as every fuel stop. The best time to check the engine oil level is about five
minutes after a fully warmed up engine is shut off.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Always
maintain the oil level within the SAFE zone on the
dipstick. Adding one quart of oil when the reading is at
the bottom of the SAFE zone will result in a reading at the
top of the safe zone on these engines.
CAUTION!
Overfilling or underfilling the crankcase will cause
oil aeration or loss of oil pressure. This could damage
your engine.
564 MAINTAINING YOUR VEHICLE

CAUTION!
•The catalytic converter requires the use of un-
leaded fuel only. Leaded gasoline will destroy the
effectiveness of the catalyst as an emissions control
device and may seriously reduce engine perfor-
mance and cause serious damage to the engine.
• Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition.
In the event of engine malfunction, particularly
involving engine misfire or other apparent loss of
performance, have your vehicle serviced promptly.
Continued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle. Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
NOTE:
Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune-up to manufacturer’s specifica-
tions, should be obtained immediately.
582 MAINTAINING YOUR VEHICLE

Cavity Cartridge Fuse Micro FuseDescription
F01 80 Amp Black –Rad Fan Control Module – If equipped
F03 60 Amp Yellow –Rad Fan – If Equipped
F05 40 Amp Green –Compressor for Air Suspension – If Equipped
F06 40 Amp Green –Antilock Brakes/Electronic Stability Control
Pump
F07 40 Amp Green –Starter Solenoid
F08 20 Amp Blue (1500 LD/Cummins Die-sel) –
Emissions Diesel – If Equipped
F09 40 Amp Green (Special ServicesVehicle & Cum- mins Diesel)
30 Amp Pink (1500 LD Diesel) –
Diesel Fuel Heater – If Equipped
F10 40 Amp Green –Body Controller / Exterior Lighting #2
7
MAINTAINING YOUR VEHICLE 605

Cavity Cartridge Fuse Micro FuseDescription
F37 30 Amp Pink –Cummins Diesel Fuel Heater #2 – If Equipped
F38 30 Amp Pink –Power Inverter 115V AC – If Equipped
F39 20 Amp Blue –Power Outlet – Special Services Only
F41 –10 Amp Red Active Grill Shutter – If Equipped
F42 –20 Amp Yellow Horn
F44 –10 Amp Red Diagnostic Port
F46 –10 Amp Red Upfitter – If Equipped
F49 –10 Amp Red Instrument Panel Cluster
F50 –20 Amp Yellow Air Suspension Control Module – If Equipped
F51 –10 Amp Red Ignition Node Module / Keyless Ignition
F52 –5 Amp Tan Battery Sensor
F53 –20 Amp Yellow Trailer Tow – Left Turn/Stop Lights
F54 –20 Amp Yellow Adjustable Pedals
F56 –15 Amp Blue Additional Diesel Content – If Equipped
F57 –20 Amp Yellow Transmission
608 MAINTAINING YOUR VEHICLE

Cavity Cartridge Fuse Micro FuseDescription
F58 –20 Amp Yellow Spare Fuse
F59 –10 Amp Red SCR Relay – If Equipped
F60 –15 Amp Blue Underhood Lamp
F61 –10 Amp Red (1500
LD Diesel & Cum- mins Diesel) PM Sensor – If Equipped
F62 –10 Amp Red Air Conditioning Clutch
F63 –20 Amp Yellow Ignition Coils (Gas), Urea Heater (Cummins Die-
sel)
F64 –25 Amp Clear Fuel Injectors / Powertrain
F65 –10 Amp Red USB interface
F66 –10 Amp Red Sunroof / Passenger Window Switches / Rain
Sensor
F67 –10 Amp Red CD / DVD / Bluetooth Hands-free Module – If
Equipped
7
MAINTAINING YOUR VEHICLE 609

Cavity Cartridge Fuse Micro FuseDescription
F69 –15 Amp Blue Mod SCR 12V (Cummins Diesel) – If Equipped
F70 –30 Amp Green Fuel Pump Motor
F71 –25 Amp Clear Amplifier
F72 –10 Amp Red PCM – If Equipped
F73 –20 Amp Yellow Fuel Transfer Pump (HD Only) – If Equipped
F74 –20 Amp Yellow
(Gas Engine & 1500 LD Diesel) Brake Vacuum Pump Gas/Diesel – If Equipped
F75 –10 Amp Red Coolant Temperature Valve Actuator
F76 –10 Amp Red Antilock Brakes / Electronic Stability Control
F77 –10 Amp Red Drivetrain Control Module/Front Axle Disconnect
Module
F78 –10 Amp Red Engine Control Module / Electric Power Steering
F79 –15 Amp Blue Clearance Lights
F80 –10 Amp Red Universal Garage Door Opener / Compass
610 MAINTAINING YOUR VEHICLE

FLUID CAPACITIES
U.S.Metric
Fuel (Approximate)
Standard Rear Tank 52 Gallons197 Liters
Optional Midship Tank 22 Gallons83 Liters
Engine Oil With Filter
6.4L Engine (We recommend you use SAE 0W-40, Synthetic API
Certified) 7 Quarts
6.6 Liters
Cooling System
6.4L Engine (We recommend you use MOPAR Antifreeze/Coolant
10 Year/150,000 Mile Formula). 16.6 Quarts
15.7 Liters
7
MAINTAINING YOUR VEHICLE 621

FLUIDS, LUBRICANTS, AND GENUINE PARTS
Engine
ComponentFluid, Lubricant, or Genuine Part
Engine Coolant We recommend you use MOPAR Antifreeze/Coolant 10–Year/
150,000 Mile Formula OAT (Organic Additive Technology).
Engine Oil – 6.4L Engine For best performance and maximum protection under all types
of operating conditions, the manufacturer only recommends full
synthetic engine oils that meet the American Petroleum Institute
(API) categories of SN. The manufacturer recommends the use
of Pennzoil Ultra 0W-40 or equivalent MOPAR engine oil meet-
ing the requirements of FCA Material Standard MS-12633 for
use in all operating temperatures.
Engine Oil Filter – 6.4L Engine We recommend you use MOPAR Engine Oil Filters.
Spark Plugs – 6.4L Engine We recommend you use MOPAR Spark Plugs.
Fuel Selection – 6.4L Engine 89 Octane Recommended - 87 Octane Acceptable, 0-15% Etha-
nol.
622 MAINTAINING YOUR VEHICLE

MAINTENANCE SCHEDULE
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate. This means that ser-
vice is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extremely hot or
cold ambient temperatures, and E85 fuel usage will
influence when the “Oil Change Required” message is
displayed. Severe Operating Conditions can cause the
change oil message to illuminate as early as 3,500 miles
(5,600 km) since last reset. Have your vehicle serviced as
soon as possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone otherthan your authorized dealer, the message can be reset by
referring to the steps described under “Electronic Vehicle
Information Center (EVIC)/Driver Information Display
(DID)” in “Understanding Your Instrument Panel” for
further information.
Gasoline Engines:
Under no circumstances should oil change intervals
exceed 8,000 miles (13,000 km), twelve months or 350
hours of engine run time, whichever comes first. The 350
hours of engine run or idle time is generally only a
concern for fleet customers.
Severe Duty:
Change Engine Oil at 4,000 miles (6,500 km) if the vehicle
is operated in a dusty and off road environment or is
operated predominately at idle or very low engine
RPM’s. This type of vehicle use is considered Severe Duty
626 MAINTENANCE SCHEDULES

Adding Engine Coolant (Antifreeze)............585
Adding Fuel ............................ .498
Additives, Fuel .......................... .496
Adjust Down ........................... .140, 141
Forward ......................... .140, 141
Rearward ........................ .140, 141
Up ............................. .140, 141
Adjustable Pedals ........................ .175
AirBag.............................. .67, 68
Advance Front Air Bag ....................69
Air Bag Operation .......................70
Air Bag Warning Light ....................78
Enhanced Accident Response ................78
Event Data Recorder (EDR) .................81
FrontAirBag...........................67
If A Deployment Occurs ...................76
Knee Impact Bolsters .....................71
Maintaining Your Air Bag System ............80Side Air Bags
...........................71
Transporting Pets .......................112
Air Bag Deployment ........................67
Air Bag Light ..................... .78, 115, 237
Air Bag Maintenance .......................80
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . .567
Air Conditioner Maintenance .................573
Air Conditioning ..................... .345, 350
Air Conditioning Controls ................345, 350
Air Conditioning, Operating Tips ...........364, 367
Air Conditioning Refrigerant ..........573, 574, 575
Air Conditioning System ..........345, 350, 363, 573
Air Pressure, Tires .....................468, 480
Alarm, Panic .............................28
Alarm (Security Alarm) ..................21, 240
Alarm System (Security Alarm) ................21
Alterations/Modifications, Vehicle ...............7
Antifreeze (Engine Coolant) ..................584
Capacities ........................... .621
646 INDEX