belt Ram 4500 Chassis Cab 2018 Workshop Manual

STARTING THE ENGINE — GASOLINE ENGINE
Before starting your vehicle, adjust your seat, adjust both
inside and outside mirrors, and fasten your seat belt.
The starter should not be operated for more than 10-second
intervals. Waiting a few seconds between such intervals
will protect the starter from overheating.
WARNING!
•When leaving the vehicle, always make sure the
keyless ignition node is in the OFFmode, remove
the key fob from the vehicle and lock the vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a number
of reasons. A child or others could be seriously or
fatally injured. Children should be warned not to
touch the parking brake, brake pedal or the gear
selector.
• Do not leave the key fob in or near the vehicle, or in
a location accessible to children, and do not leave the
ignition of a vehicle equipped with Keyless Enter-
N-Go in the ACC or ON/RUN mode. A child could
(Continued)
WARNING! (Continued)
operate power windows, other controls, or move the
vehicle.
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build-up may
cause serious injury or death.
Automatic Transmission
Start the engine with the gear selector in the NEUTRAL or
PARK. Apply the brake before shifting into any driving
range.
NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
pressed to shift out of PARK.
Tip Start Feature
Do not press the accelerator. Cycle the ignition switch
briefly to the START position and release it. The starter
motor will continue to run and will automatically disen-
gage when the engine is running.
240 STARTING AND OPERATING

SERVICING AND MAINTENANCE
CONTENTS
SCHEDULED SERVICING .................359
▫ Maintenance Plan ..................... .360
▫ Heavy Duty Use Of The Vehicle ............363
 ENGINE COMPARTMENT .................364
▫ 6.4L Engine ......................... .364
▫ Checking Oil Level — Gas Engine ...........365
▫ Adding Washer Fluid ...................365
▫ Maintenance-Free Battery .................365
 DEALER SERVICE ...................... .366
▫ Engine Oil — Gas Engine .................367
▫ Engine Oil Filter ...................... .368
▫ Engine Air Cleaner Filter .................368
▫ Air Conditioner Maintenance ..............371▫
Front Driveshaft Lubrication — 2500/3500
(Four-Wheel Drive Models Only) ............377
▫ Accessory Drive Belt Inspection ............377
▫ Body Lubrication ..................... .379
▫ Windshield Wiper Blades .................379
▫ Exhaust System ....................... .382
▫ Cooling System ....................... .384
▫ Brake System ........................ .388
▫ Automatic Transmission ..................389
▫ Rear Axle And 4x4 Front Driving Axle Fluid
Level .............................. .392
▫ Transfer Case ........................ .393
 HOISTING ........................... .393
 TIRES ............................... .394
▫ T

ire Safety Information ..................394
8

Engine Air Cleaner Filter Installation
NOTE:Inspect and clean the housing if dirt or debris is
present before replacing the air filter element.
1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface
facing downward.
2. Install the air cleaner cover onto the housing assembly locating tabs.
3. Latch the spring clips and lock the air cleaner cover to the housing assembly.
Air Conditioner Maintenance
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and a performance test.
Drive belt tension should also be checked at this time.
WARNING!
•Use only refrigerants and compressor lubricants ap-
proved by the manufacturer for your air conditioning
(Continued)
WARNING! (Continued)
system. Some unapproved refrigerants are flam-
mable and can explode, injuring you. Other unap-
proved refrigerants or lubricants can cause the sys-
tem to fail, requiring costly repairs. Refer to
Warranty Information Book, for further warranty
information.
• The air conditioning system contains refrigerant un-
der high pressure. To avoid risk of personal injury or
damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced technician.
CAUTION!
Do not use chemical flushes in your air conditioning
system as the chemicals can damage your air condition-
ing components. Such damage is not covered by the
New Vehicle Limited Warranty.
8
SERVICING AND MAINTENANCE 371

Front Driveshaft Lubrication — 2500/3500
(Four-Wheel Drive Models Only)
Lubricate the front driveshaft grease fitting at each oil
change.
The grease fitting is located at the rear of the front
driveshaft, near the centering mechanism of double cardan
joint. Refer to the “Maintenance Plan” for the proper
maintenance intervals. Use Mopar Type MS-6560 (lithium-
based grease), or equivalent.
Accessory Drive Belt Inspection
WARNING!
•Do not attempt to inspect an accessory drive belt
with vehicle running.
(Continued)
Front Drive Shaft Double Cardan Joint
Double Cardan Joint
1 — Double Cardan Joint
2 — Grease Fitting
3 — Exploded View – Grease Fitting
8
SERVICING AND MAINTENANCE 377

WARNING!(Continued)
•When working near the radiator cooling fan, discon-
nect the fan motor lead. The fan is temperature
controlled and can start at any time regardless of
ignition mode. You could be injured by the moving
fan blades.
• You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
When inspecting accessory drive belts, small cracks that
run across ribbed surface of belt from rib to rib, are
considered normal. These are not a reason to replace belt.
However, cracks running along a rib (not across) are not
normal. Any belt with cracks running along a rib must be
replaced. Also have the belt replaced if it has excessive
wear, frayed cords or severe glazing. Conditions that would require replacement:
•
Rib chunking (one or more ribs has separated from belt
body)
• Rib or belt wear
• Longitudinal belt cracking (cracks between two ribs)
• Belt slips
• “Groove jumping (belt does not maintain correct posi-
tion on pulley)
• Belt broken (note: identify and correct problem before
new belt is installed)
Accessory Belt (Serpentine Belt)
378 SERVICING AND MAINTENANCE

•Noise (objectionable squeal, squeak, or rumble is heard
or felt while drive belt is in operation)
Some conditions can be caused by a faulty component such
as a belt pulley. Belt pulleys should be carefully inspected
for damage and proper alignment.
Belt replacement on some models requires the use of
special tools, we recommend having your vehicle serviced
at an authorized dealer.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, door hinge pivot points and rollers, liftgate,
tailgate, decklid, sliding doors and hood hinges, should be
lubricated periodically with a lithium based grease, such as
Mopar Spray White Lube to assure quiet, easy operation
and to protect against rust and wear. Prior to the applica-
tion of any lubricant, the parts concerned should be wiped
clean to remove dust and grit; after lubricating excess oil
and grease should be removed. Particular attention should
also be given to hood latching components to ensure
proper function. When performing other underhood ser-
vices, the hood latch, release mechanism and safety catch
should be cleaned and lubricated. The external lock cylinders should be lubricated twice a
year, preferably in the Fall and Spring. Apply a small
amount of a high quality lubricant, such as Mopar Lock
Cylinder Lubricant directly into the lock cylinder.
Windshield Wiper Blades
Clean the rubber edges of the wiper blades and the
windshield periodically with a sponge or soft cloth and a
mild nonabrasive cleaner. This will remove accumulations
of salt or road film.
Operation of the wipers on dry glass for long periods may
cause deterioration of the wiper blades. Always use washer
fluid when using the wipers to remove salt or dirt from a
dry windshield.
Avoid using the wiper blades to remove frost or ice from
the windshield. Keep the blade rubber out of contact with
petroleum products such as engine oil, gasoline, etc.
NOTE:
Life expectancy of wiper blades varies depending
on geographical area and frequency of use. Poor perfor-
mance of blades may be present with chattering, marks,
water lines or wet spots. If any of these conditions are
present, clean the wiper blades or replace as necessary.
8
SERVICING AND MAINTENANCE 379

INTERIORS
Seats And Fabric Parts
Use Mopar Total Clean to clean fabric upholstery and
carpeting.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in closed
areas they may cause respiratory harm.
Stain Repel Fabric Cleaning Procedure — If
Equipped
Stain Repel seats may be cleaned in the following manner:
•Remove as much of the stain as possible by blotting with
a clean, dry towel.
• Blot any remaining stain with a clean, damp towel.
• For tough stains, apply Mopar Total Clean, or a mild
soap solution to a clean, damp cloth and remove stain.
Use a fresh, damp towel to remove soap residue.
• For grease stains, apply Mopar Multi-Purpose Cleaner
to a clean, damp cloth and remove stain. Use a fresh,
damp towel to remove soap residue. •
Do not use any harsh solvents or any other form of
protectants on Stain Repel products.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical solvents
or abrasive cleaners. This will weaken the fabric. Sun
damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the vehicle
to wash them. Dry with a soft cloth.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
NOTE: If the belts retract slowly, inspect the upper turning
loop for soiling. If soiling is present, clean with a wet soft
cloth until all residue is removed.
WARNING!
A frayed or torn belt could rip apart in a collision and
leave you with no protection. Inspect the belt system
periodically, checking for cuts, frays, or loose parts.
Damaged parts must be replaced immediately. Do not
disassemble or modify the system. Seat belt assemblies
(Continued)
422 SERVICING AND MAINTENANCE

Fluid Type......................... .389, 437
Shifting .............................. .248
Special Additives ........................ .390
Axle Fluid ........................ .392, 393, 437
Axle Lubrication ....................... .392, 393
Back-Up ................................ .286
Back-Up Camera .......................... .286
Battery .............................. .152, 365
Charging System Light ....................152
Keyless Key Fob Replacement ................23
Belts, Seat ............................... .234
Body Builders Guide ..........................7
Body Mechanism Lubrication ..................379
B-Pillar Location .......................... .400
Brake Assist System ........................ .166
Brake Control System, Electronic ................165
Brake Fluid .......................... .388, 437
Brake System ......................... .388, 426
Fluid Check ........................... .388
Master Cylinder ........................ .388
Parking .............................. .245
Warning Light .......................... .150
Brake/Transmission Interlock ..................248
Bulb Replacement ......................... .325Bulbs, Light
.......................... .236, 325
Cab Top Clearance Lights .....................330
Camera ................................ .286
Camera, Rear ............................ .286
Capacities, Antifreeze (Engine Coolant) ...........434
Capacities, Fluid .......................... .434
Caps, Filler Oil (Engine) ........................ .364, 368
Power Steering ......................... .269
Radiator (Coolant Pressure) .................386
Carbon Monoxide Warning ................233, 433
Cargo Light ...............................
75
Car Washes .............................. .421
Cellular Phone ........................... .486
Center High Mounted Stop Light ...............328
Center Seat Storage Compartment ...............113
Changing A Flat Tire ....................... .339
Chart, Tire Sizing .......................... .396
Check Engine Light (Malfunction Indicator Light). . . .160
Checking Your Vehicle For Safety ...............233
Checks, Safety ............................ .233
Child Restraint ........................... .208
Child Restraints Booster Seats ........................... .212
12
INDEX 513

Child Restraints........................ .208
Child Seat Installation ..................223, 224
How To Stow An Unused ALR Seat Belt ........221
Infants And Child Restraints ................210
Locating The LATCH Anchorages .............217
Lower Anchors And Tethers For Children .......214
Older Children And Child Restraints ...........211
Seating Positions ........................ .213
Cigar Lighter ............................ .127
Clean Air Gasoline ........................ .430
Cleaning Wheels ............................... .413
Climate Control ............................82
Manual ................................82
Cold Weather Operation ..................... .244
Compact Disc (CD) Maintenance ................502
Compact Spare Tire .........................411
Contract, Service .......................... .508
Coolant Pressure Cap (Radiator Cap) .............386
Cooling System ........................... .384
Adding Coolant (Antifreeze) .................385
Coolant Capacity ........................ .434
Coolant Level ....................... .384, 387
Disposal Of Used Coolant ..................387
Drain, Flush, And Refill ....................384 Inspection
............................. .387
Points To Remember ..................... .387
Pressure Cap ........................... .386
Radiator Cap .......................... .386
Selection Of Coolant (Antifreeze) ..........385, 435
Corrosion Protection ....................... .420
Cruise Light ............................. .159
Cupholders .............................. .122
Customer Assistance ....................... .506
Customer Programmable Features ...............464
Daytime Running Lights ......................71
Dealer Service ............................ .366
Defr
oster, Rear Window .......................82
Defroster, Windshield .....................82, 234
Delay (Intermittent) Wipers ....................79
Diagnostic System, Onboard ...................159
Differential, Limited-Slip .....................265
Dipsticks Automatic Transmission ....................390
Power Steering ......................... .269
Disabled Vehicle Towing .....................352
Disposal Antifreeze (Engine Coolant) .................387
Door Ajar ............................... .153
514 INDEX

Passing................................72
Seat Belt Reminder ...................... .150
Security Alarm ......................... .151
Service ............................... .325
Tire Pressure Monitoring (TPMS) ..........155, 176
Traction Control ........................ .172
Transfer Case .......................... .260
Turn Signal ....................75, 158, 236, 326
Warning (Instrument Cluster Description) . . . .151, 158
Limited-Slip Differential ..................265, 393
Loading Vehicle ........................... .290
Tires................................. .400
Load Shed Battery Saver Mode ...................... .148
Battery Saver On ........................ .148
Electrical Load Reduction ...................148
Intelligent Battery Sensor ...................148
Locks Automatic Door ..........................40
Child Protection ..........................41
Power Door .............................37
Low Tire Pressure System .....................176
Lubrication, Body ......................... .379
Lug Nuts ............................ .343, 427Maintenance Free Battery
.....................365
Maintenance Schedule ...................... .359
Malfunction Indicator Light (Check Engine) . . . .153, 160
Manual, Service ........................... .510
Manual Transmission Fluid Level Check ....................... .393
Memory Feature (Memory Seat) .................43
Memory Seat ........................... .43, 48
Memory Seats And Radio .....................43
Methanol ............................... .431
Mirrors ..................................60
Electric Powered ..........................63
Heated .................................67
Memory ................................48
Outside ................................62
Rearview ...................... .60, 61, 62, 320
Trailer Towing ...........................67
Modifications/Alterations,
Vehicle................7
Monitor, Tire Pressure System ..................176
Mopar Parts ............................. .509
Multi-Function Control Lever ...................71
Navigation System (Uconnect GPS) ..............286
New Vehicle Break-In Period ..................244
12
INDEX 519