brake Ram 5500 Chassis Cab 2011 Service Manual

Adjusting GAIN
NOTE:This should only be performed in a traffic free
environment at speeds of approximately 20–25 mph
(30–40 km/h).
1. Make sure the trailer brakes are in good working
condition, functioning normally, and properly adjusted.
See your trailer dealer if necessary.
2. Hook up the trailer and make the electrical connec-
tions according to the trailer manufacturer’s instructions.
3. When a trailer with electric brakes is plugged in, the
GAIN setting will illuminate.
4. Use the GAIN adjustment (+/-) buttons to increase or
decrease the GAIN setting to the desired starting point. A
GAIN setting of 6 is a good starting point for heavier
loads. 5. In a traffic-free environment, tow the trailer on a dry,
level surface at a speed of 20–25 mph (30–40 km/h) and
squeeze the manual brake control lever completely.
6. If the trailer wheels lockup (indicated by squealing
tires), reduce the GAIN setting; if the trailer wheels turn
freely, increase the GAIN setting.
Repeat Steps 5 and 6 until the GAIN setting is at a point
just below trailer wheel lockup. If towing a heavier
trailer, trailer wheel lockup may not be attainable even
with the maximum GAIN setting of 10.
EVIC Display Messages
The trailer brake control interacts with the Electronic
Vehicle Information Center (EVIC). Display messages,
along with a single chime, will be displayed when a
malfunction is determined in the trailer connection,
trailer brake control, or on the trailer. Refer to “Electronic
Vehicle Information Center (EVIC)” in “Understanding
Your Instrument Panel” for further information.
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CAUTION!
Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss
of trailer braking. There may be a increase in stop-
ping distance or trailer instability which could result
in damage to your vehicle, trailer, or other property.
WARNING!
Connecting a trailer that is not compatible with the
ITBM system may result in reduced or complete loss
of trailer braking. There may be a increase in stop-
ping distance or trailer instability which could result
in personal injury.
NOTE: A aftermarket controller may be available for
use with trailers with air or electric-over-hydraulic trailer brake systems. To determine the type of brakes on your
trailer and the availability of controllers, check with your
trailer manufacturer or dealer.
Towing Requirements – Trailer Lights and Wiring
Whenever you pull a trailer, regardless of the trailer size,
stop lights and turn signals on the trailer are required for
motoring safety.
NOTE:
Do not cut or splice wiring into the vehicle’s
wiring harness.
WARNING!
Any work done to the vehicle’s electrical system or
wiring should be performed by a qualified automo-
tive technician. If done improperly it may cause
damage to the electrical system wiring and could
result in serious or fatal injury.
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General Maintenance
Snowplows should be maintained in accordance with the
plow manufacturer’s instructions.
Keep all snowplow electrical connections and battery
terminals clean and free of corrosion.
When plowing snow, to avoid transmission and drive-
train damage, the following precautions should be ob-
served.
•Operate with transfer case in 4L when plowing small
or congested areas where speeds are not likely to
exceed 15 mph (24 km/h). At higher speeds operate in
4H.
•Vehicles with automatic transmissions should use 4L
range when plowing deep or heavy snow for extended
periods of time to avoid transmission overheating.
•Do not shift the transmission unless the engine has
returned to idle and wheels have stopped. Make a
practice of stepping on the brake pedal before shifting
the transmission.
RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)
CAUTION!
Front or rear wheel lifts should not be used. Internal
damage to the transmission or transfer case will occur
if a front or rear wheel lift is used when recreational
towing.
Recreational Towing – Two-Wheel Drive Models
Recreational towing of two-wheel drive models is not
allowed.Towing with the rear wheels on the ground can
result in severe transmission damage.
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Recreational Towing – Four-Wheel Drive Models
CAUTION!
Failure to follow these requirements can cause severe
damage to the transmission and/or transfer case.
NOTE: Both the manual shift and electronic shift trans-
fer cases must be shifted into NEUTRAL for recreational
towing. Automatic transmissions must be shifted into the
PARK position for recreational towing. Refer to the
following for the proper transfer case NEUTRAL shifting
procedure for your vehicle.
Recreational Towing Procedure (Manual Shift
Transfer Case) – If Equipped
Use the following procedure to prepare your vehicle for
recreational towing:
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
even if the transmission is in PARK. The parking
brake should always be applied when the driver is
not in the vehicle.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in NEUTRAL before recre-
ational towing to prevent damage to internal parts.
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1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Press the brake pedal.
4. Shift the transmission into NEUTRAL.
5. Shift the transfer case lever into NEUTRAL.
6. Start the engine.
7. Shift the transmission into REVERSE.
8. Release the brake pedal for five seconds and ensure
that there is no vehicle movement.
9. Repeat steps 7 and 8 with the transmission in DRIVE.
10. Turn OFF the engine and place the ignition switch in
the OFF position.
11. Shift the transmission into PARK.
12. Apply the parking brake.13. Attach the vehicle to the tow vehicle with the tow bar.
14. Release the parking brake.
CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into PARK with the transfer case in
NEUTRAL and the engine running. With the transfer
case in NEUTRAL ensure that the engine is OFF prior
to shifting the transmission into PARK.
Returning to Normal Operation – Manual Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Apply the parking brake.
3. Shut OFF the engine.
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4. Press the brake pedal.
5. Shift the transmission into NEUTRAL.
6. Shift the transfer case lever into desired position.
7. Shift the transmission into PARK.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
even if the transmission is in PARK. The parking
brake should always be applied when the driver is
not in the vehicle.
CAUTION!
•Do not use a bumper-mounted clamp-on tow bar
on your vehicle. The bumper face bar will be
damaged.
•Do not disconnect the rear driveshaft because
fluid will leak from the transfer case and damage
the internal parts.
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Recreational Towing Procedure (Electronic Shift
Transfer Case) – If Equipped
Use the following procedure to prepare your vehicle for
recreational towing:
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
even if the transmission is in PARK. The parking
brake should always be applied when the driver is
not in the vehicle.
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in NEUTRAL before recre-
ational towing to prevent damage to internal parts.
1. Bring the vehicle to a complete stop.
2. Turn OFF the engine.
3. Turn the ignition switch to the ON position, but do not
start the engine.
4. Press the brake pedal.
5. Shift the transmission into NEUTRAL.
6. Press the transfer case switch NEUTRAL button for
four seconds.
7. After the shift is completed and the NEUTRAL light
comes on, release the NEUTRAL button.
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8. Start the engine.
9. Shift the transmission into REVERSE.
10. Release the brake pedal for five seconds and ensure
that there is no vehicle movement.
11. Repeat Steps 9 and 10 with the transmission in
DRIVE.
12. Turn the engine OFF and place the ignition switch in
the OFF position.
13. Shift the transmission into PARK.
14. Apply the parking brake.
15. Attach the vehicle to the tow vehicle with the tow bar.
16. Release the parking brake.
NOTE:
•The transfer case cannot be shifted into NEUTRAL
from the 4WD AUTO (if equipped) position.
•Steps 1 through 5 are requirements that must be met
prior to pressing the NEUTRAL button, and must
continue to be met until the four seconds elapses and
the shift has been completed. If any of these require-
ments (with the exception of 3 - Key ON) are not met
prior to pressing the NEUTRAL button or are no
longer met during the four second timer, then the
NEUTRAL indicator light will flash continuously until
all requirements are met or until the NEUTRAL button
is released.
•The ignition switch must be in the ON position for a
shift to take place and for the position indicator lights
to be operable. If the ignition switch is not in the ON
position, the shift will not take place and no position
indicator lights will be on or flashing.
•The flashing NEUTRAL indicator light indicates that
shift requirements have not been met.
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CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into PARK with the transfer case in
NEUTRAL and the engine running. With the transfer
case in NEUTRAL, ensure that the engine is OFF
prior to shifting the transmission into PARK.
Returning to Normal Operation – Electronic Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Turn OFF the engine.
3. Turn the ignition switch to the ON position, but do not
start the engine.
4. Press the brake pedal.5. Shift the transmission into NEUTRAL.
6. Press the transfer case switch NEUTRAL button for
one second.
7. After the NEUTRAL indicator light turns off, release
the NEUTRAL button.
8. After the NEUTRAL button has been released, the
transfer case will shift to the position identified by the
selector switch.
9. Shift the transmission into PARK.
NOTE:
•Steps 1 through 5 are requirements that must be met
prior to pressing the transfer case NEUTRAL button
and must continue to be met until one second elapses
and the shift has been completed. If any of these
requirements (with the exception of step 3 - key ON)
are not met prior to pressing the NEUTRAL button, or
are no longer met during the one second time, then all
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of the mode position indicator lights will flash con-
tinuously until all requirements are met or until the
NEUTRAL button is released.
•The ignition switch must be in the ON position for a
transfer case shift to take place and for the position
indicator lights to be operable. If the ignition switch is
not in the ON position, the shift will not take place and
no position indicator lights will be on or flashing.
•The flashing NEUTRAL position indicator light indi-
cates that shift requirements have not been met.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
even if the transmission is in PARK. The parking
brake should always be applied when the driver is
not in the vehicle.
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