transmission Ram 5500 Chassis Cab 2011 Service Manual

CAUTION!
Damage to the transmission may occur if the trans-
mission is shifted into PARK with the transfer case in
NEUTRAL and the engine running. With the transfer
case in NEUTRAL, ensure that the engine is OFF
prior to shifting the transmission into PARK.
Returning to Normal Operation – Electronic Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Turn OFF the engine.
3. Turn the ignition switch to the ON position, but do not
start the engine.
4. Press the brake pedal.5. Shift the transmission into NEUTRAL.
6. Press the transfer case switch NEUTRAL button for
one second.
7. After the NEUTRAL indicator light turns off, release
the NEUTRAL button.
8. After the NEUTRAL button has been released, the
transfer case will shift to the position identified by the
selector switch.
9. Shift the transmission into PARK.
NOTE:
•Steps 1 through 5 are requirements that must be met
prior to pressing the transfer case NEUTRAL button
and must continue to be met until one second elapses
and the shift has been completed. If any of these
requirements (with the exception of step 3 - key ON)
are not met prior to pressing the NEUTRAL button, or
are no longer met during the one second time, then all
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STARTING AND OPERATING 353

of the mode position indicator lights will flash con-
tinuously until all requirements are met or until the
NEUTRAL button is released.
•The ignition switch must be in the ON position for a
transfer case shift to take place and for the position
indicator lights to be operable. If the ignition switch is
not in the ON position, the shift will not take place and
no position indicator lights will be on or flashing.
•The flashing NEUTRAL position indicator light indi-
cates that shift requirements have not been met.
WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
NEUTRAL position without first fully engaging the
parking brake. The transfer case NEUTRAL position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move,
even if the transmission is in PARK. The parking
brake should always be applied when the driver is
not in the vehicle.
354 STARTING AND OPERATING

Preparations For Jacking
1. Park the vehicle on a firm, level surface. Avoid ice or
slippery areas.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
2. Set the parking brake.
3. Place the shift lever into PARK (automatic transmis-
sion) or REVERSE (manual transmission). On 4-Wheel
drive vehicles, shift the transfer case to the “4L” position. 4. Turn OFF the ignition.
5. Turn on the Hazard Warning flasher.
6. Block both the front and rear of the
wheel diagonally opposite the jacking
position. For example, if the right front
wheel is being changed, block the left
rear wheel.
NOTE: Passengers should not remain in the vehicle
when the vehicle is being jacked.
360 WHAT TO DO IN EMERGENCIES

Jacking Instructions
Instructions
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
•Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.(Continued)
WARNING! (Continued)
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
•If working on or near a roadway, be extremely
careful of motor traffic.(Continued)
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WHAT TO DO IN EMERGENCIES 361

Preparations for Jump-Start
The battery in your vehicle is located in the front of the
engine compartment, behind the left headlight assembly.
NOTE:The positive battery post is covered with a
protective cap. Lift up on the cap to gain access to the
positive battery post.WARNING!
•Take care to avoid the radiator cooling fan when-
ever the hood is raised. It can start anytime the
ignition switch is on. You can be injured by
moving fan blades.
•Remove any metal jewelry such as watch bands or
bracelets that might make an inadvertent electrical
contact. You could be seriously injured.
•Batteries contain sulfuric acid that can burn your
skin or eyes and generate hydrogen gas which is
flammable and explosive. Keep open flames or
sparks away from the battery.
1. Set the parking brake, shift the automatic transmission
into PARK and turn the ignition to LOCK.
2. Turn off the heater, radio, and all unnecessary electri-
cal accessories.
Positive Battery Post
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WHAT TO DO IN EMERGENCIES 371

FREEING A STUCK VEHICLE
If the vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the shift lever
rhythmically between DRIVE and REVERSE while ap-
plying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine, is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
shift lever in NEUTRAL for at least one minute after
every five rocking-motion cycles. This will minimize
overheating and reduce the risk of transmission failure
during prolonged efforts to free a stuck vehicle.CAUTION!
•When “rocking” a stuck vehicle by moving be-
tween 1st and REVERSE, do not spin the wheels
faster than 15 mph (24 km/h), or drivetrain damage
may result.
•Revving the engine or spinning the wheels too fast
may lead to transmission overheating and failure.
It can also damage the tires. Do not spin the
wheels above 30 mph (48 km/h).
374 WHAT TO DO IN EMERGENCIES

TOWING A DISABLED VEHICLE
Proper towing or lifting equipment is required to prevent
damage to your vehicle. Use only tow bars and other
equipment designed for the purpose, following equip-
ment manufacturer’s instructions. Use of safety chains is
mandatory. Attach a tow bar or other towing device to
the main structural members of the vehicle—not to
bumpers or associated brackets. State and local laws
applying to vehicles under tow must be observed.
Four-Wheel Drive Vehicles
CAUTION!
To avoid damage to the transfer case while towing,
always use one of the following methods.NOTE:
The transfer case must be in the NEUTRAL
position, and the transmission must be in PARK (auto-
matic transmission), or in gear (manual transmission) to
tow a four-wheel drive vehicle, unless all its wheels are
OFF the ground.
The manufacturer recommends towing with all wheels
OFF the ground. Acceptable methods are to tow the
vehicle on a flatbed or with one end of vehicle raised and
the opposite end on a towing dolly.
Two-Wheel Drive Vehicles
Provided that the transmission is operable, tow with the
transmission in NEUTRAL and the ignition key in the
OFF position along with the front wheels raised and the
rear wheels on the ground. Speed must not exceed
30 mph (50 km/h) and the distance must not exceed
15 miles (25 km).
376 WHAT TO DO IN EMERGENCIES

CAUTION!
Towing faster than 30 mph (50 km/h) or for more than
15 miles (25 km) can cause severe damage to the
transmission. Such damage is not covered by the
New Vehicle Limited Warranty.
If the vehicle is to be towed faster than 30 mph (50 km/h)
or more than 15 miles (25 km) the vehicle must be towed
with the rear wheels OFF the ground. It may be towed on
a flatbed, or with the front wheels raised and the rear
wheels on a dolly, or (when using a suitable steering
wheel stabilizer to hold the front wheels in the straight
position) with the rear wheels raised and the front wheels
on the ground.
6
WHAT TO DO IN EMERGENCIES 377

▫Exhaust System ..................... 394
▫ Cooling System ..................... 396
▫ Brake System ....................... 401
▫ Rear Axle And 4X4 Front Driving Axle Fluid
Level ............................. 404
▫ Transfer Case ....................... 405
▫ Automatic Transmission ............... 405
▫ Appearance Care And Protection From
Corrosion .......................... 409
 Fuses .............................. 414
▫ Totally Integrated Power Module ......... 414
 Vehicle Storage ....................... 419 
Replacement Bulbs .................... 420
 Bulb Replacement ..................... 420
▫ Dual Or Quad Headlamp/Front Park And
Turn Signal – If Equipped .............. 420
▫ Fog Lamps – If Equipped .............. 422
▫ Center High-Mounted Stoplamp (CHMSL)
With Cargo Lamp .................... 423
▫ Cab Top Clearance Lamps – If Equipped .... 424
 Fluid Capacities ...................... 426
 Fluids, Lubricants And Genuine Parts ....... 427
▫ Engine ............................ 427
▫ Chassis ........................... 428
380 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 5.7L
1 — Air Cleaner Filter7 — Washer Fluid Reservoir
2 — Automatic Transmission Dipstick 8 — Integrated Power Module
3 — Engine Oil Fill 9 — Power Steering Fluid Reservoir
4 — Engine Oil Dipstick 10 — Coolant Pressure Cap
5 — Brake Fluid Reservoir 11 — Engine Coolant Reservoir
6 — Battery
7
MAINTAINING YOUR VEHICLE 381