transmission Ram 5500 Chassis Cab 2012 Diesel Supplement

Battery Blanket Usage
A battery loses 60% of its cranking power as the battery
temperature decreases to 0°F (-18°C). For the same de-
crease in temperature, the engine requires twice as much
power to crank at the same RPM. The use of 120 VAC
powered battery blankets will greatly increase starting
capability at low temperatures. Suitable battery blankets
are available from your authorized MOPARdealer.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept
under 1,200 RPM during the warm-up period, especially
in cold ambient temperature conditions. Your vehicle is equipped with a turbo speed limiter, this
feature limits the engine speed to 1,200 RPM when
engine coolant temperatures are below 70°F (21°C). This
feature is designed to protect the turbocharger from
damage and will only operate in PARK or NEUTRAL.
If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for five minutes before full loads are
applied.
NOTE:•If ambient temperatures are low and the coolant
temperature is below 180°F (82°C), the engine idle
speed will slowly increase to 1,000 RPM after two
minutes of idle, if the following conditions are met:
•foot is off brake pedal and throttle pedal
•automatic transmission is in PARK
•vehicle speed is zero
•Applying the throttle will cancel fast idle
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STARTING AND OPERATING 43

•If the engine is equipped with an exhaust brake,
operating the exhaust brake at idle will greatly im-
prove warm up rate and will help keep the engine
close to operating temperature during extended idle.
Engine Idling
Avoid prolonged idling, long periods of idling may be
harmful to your engine because combustion chamber
temperatures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings, engine valves, and
injector nozzles. Also, the unburned fuel can enter the
crankcase, diluting the oil and causing rapid wear to the
engine.
If the engine is allowed to idle, under some conditions
the idle speed may increase to 900 RPM then return to
normal idle speed. This is normal operation.NOTE:
For EVIC messages related to the vehicle’s
exhaust system, refer to “Maintenance Procedures/
Intervention Regeneration Strategy – EVIC Message Pro-
cess Flow” in “Maintaining Your Vehicle” for further
information.Idle-Up Feature – Automatic Transmission Only
The driver-controlled high idle speed feature will help
increase cylinder temperatures and provide additional
cab heat, however, excessive idling may still cause the
exhaust aftertreatment system to not properly regenerate.
Extended periods of idle time should be avoided.
The Idle-Up feature uses the speed control switches to
increase engine idle speed and quickly warm the vehi-
cle’s interior.
1. With the transmission in PARK, the parking brake
applied, and the engine running, press the speed control
switch to the ON position, then press the SET switch.
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2. The engine RPM will go up to 1100 RPM. To increase
the RPM, press and hold the ACCEL/RESUME switch
and the idle speed will increase to approximately 1500
RPM. To decrease the RPM, press and hold the DECEL
switch and the idle speed will decrease to approximately
1100 RPM.
3. To cancel the Idle–Up feature, either press the CAN-
CEL switch, press the ON/OFF switch, or press the brake
pedal.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially impor-
tant for turbocharged, charge air-cooled engines.NOTE:
•During engine shut down on vehicles equipped with
manual transmissions, it is normal for the diesel
engine to resonate heavily for a moment during engine
shut off. When the engine is connected to a manual
transmission, this resonance causes load gear rattle
from the transmission. This is commonly referred to as
“shut down rattle.” The manufacturer recommends
performing engine shut down with the clutch pedal
pushed to the floor (clutch disengaged). When engine
shut down is performed in this manner the rattle is
reduced (not eliminated).
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STARTING AND OPERATING 45

(antifreeze) temperature can cause incomplete combus-
tion which allows carbon and varnish to form on piston
rings and injector nozzles. Also, the unburned fuel can
enter the crankcase, diluting the lubricating oil and
causing rapid wear to the engine.
Cooling System Tips – Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
•City Driving —
When stopped, shift the transmission into NEUTRAL
and increase engine idle speed.
•Highway Driving —
Reduce your speed.
•Up Steep Hills —
Select a lower transmission gear, but try and keep the
torque converter clutch engaged.
•Air Conditioning —
Turn it off temporarily.
Do Not Operate The Engine With Low Oil
Pressure
When the engine is at normal operating temperature, the
minimum oil pressures required are:
Idle 700 to 800 RPM ............... 10psi(69kPa)
Full speed and load .............. 30psi (207 kPa)
CAUTION!
If oil pressure falls to less than normal readings, shut
the engine off immediately. Failure to do so could
result in immediate and severe engine damage.
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WARNING!
Remember to disconnect the cord before driving.
Damage to the 110–115 Volt electrical cord could
cause electrocution.
NOTE: The block heater will require 110 Volts AC and
6.5 Amps to activate the heater element.
Block Heater Usage
For ambient temperatures below 0°F (-18°C), engine
block heater usage is recommended.
For ambient temperatures below –20°F (-29°C), engine
block heater usage is required.
DIESEL EXHAUST BRAKE (ENGINE BRAKING) —
IF EQUIPPED
The exhaust brake feature will only function when the
driver turns the exhaust brake switch to the ON position. Once the switch is in the ON position and the vehicle is
moving faster than 5 mph (8 km/h); the exhaust brake
will automatically operate when the driver removes
pressure from the accelerator pedal. Exhaust braking is
most effective when the engine RPM is higher. The
automatic transmission has been programmed in TOW/
Exhaust Brake Switch
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be in the ON position, and the coolant temperature must
be below 180°F (82°C) and ambient temperature below
60°F (16°C).
AUTOMATIC TRANSMISSION — IF EQUIPPED
CAUTION!
Damage to the transmission may occur if the follow-
ing precautions are not observed:
•Shift into PARK only after the vehicle has come to
a complete stop.
•Shift into or out of REVERSE only after the
vehicle has come to a complete stop and the engine
is at idle speed.
•Do not shift between PARK, REVERSE, NEU-
TRAL, or DRIVE into any forward gear when the
engine is above idle speed.(Continued)
CAUTION! (Continued)
•Before shifting into any gear, make sure your foot
is firmly pressing on the brake pedal.
WARNING!
•Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, apply the park-
ing brake, shift the transmission into PARK, and
remove the key fob. Once the key fob is removed,
the shift lever is locked in the PARK position,
securing the vehicle against unwanted movement.
Furthermore, you should never leave unattended
children inside a vehicle.(Continued)
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WARNING! (Continued)
•Leaving children in a vehicle unattended is dan-
gerous for a number of reasons. A child or others
could be seriously or fatally injured. Children
should be warned not to touch the parking brake,
brake pedal or the shift lever. Do not leave the key
fob in the vehicle. A child could operate power
windows, other controls, or move the vehicle.
•It is dangerous to move the shift lever out of PARK
or NEUTRAL if the engine speed is higher than
idle speed. If your foot is not firmly pressing on
the brake pedal, the vehicle could accelerate
quickly forward or in reverse. You could lose
control of the vehicle and hit someone or some-
thing. Only shift into gear when the engine is
idling normally and when your right foot is firmly
pressing on the brake pedal.
Key Ignition Park Interlock
This vehicle is equipped with a Key Ignition Park Inter-
lock which requires the shift lever to be placed in PARK
before the ignition switch can be turned to the LOCK/
OFF position. The key fob can only be removed from the
ignition when the ignition is in the LOCK/OFF position
and once removed the shift lever is locked in PARK.
Brake/Transmission Shift Interlock System
This vehicle is equipped with a Brake Transmission Shift
Interlock System (BTSI) that holds the shift lever in the
PARK position when the ignition switch is in the LOCK/
OFF position. To move the shift lever out of the PARK
position, the ignition switch must be turned to the
ON/RUN position (engine running or not) and the brake
pedal must be pressed.
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STARTING AND OPERATING 53

Six-Speed Automatic Transmission – If Equipped
(Ram Truck Only)
The shift lever position display (located in the instrument
panel cluster) indicates the transmission gear range. The
shift lever is mounted on the right side of the steering
column. You must press the brake pedal to move the shift
lever out of the PARK position (refer to “Brake/
Transmission Shift Interlock System” in this section). To
drive, move the shift lever from PARK or NEUTRAL to
the DRIVE position. Pull the shift lever toward you when
shifting into REVERSE or PARK, or when shifting out of
PARK.
The electronically-controlled transmission provides a
precise shift schedule. The transmission electronics are
self-calibrating; therefore, the first few shifts on a new
vehicle may be somewhat abrupt. This is a normal
condition, and precision shifts will develop within a few
hundred miles (kilometers).Shifting from DRIVE to PARK or REVERSE should be
done only after the accelerator pedal is released and the
vehicle is stopped. Be sure to keep your foot on the brake
pedal when moving the shift lever between these gears.
The transmission shift lever has only Park, Reverse,
Neutral, and Drive shift positions. Manual downshifts
can be made using the Electronic Range Select (ERS) shift
control (described later). Pressing the ERS (-/+) buttons
while in the DRIVE position will select the highest
available transmission gear, and will display that gear in
the instrument cluster as 6, 5, 4, 3, 2, 1.
Gear Ranges
DO NOT race the engine when shifting from PARK or
NEUTRAL into another gear range.
PARK
This range supplements the parking brake by locking the
transmission. The engine can be started in this range.
54 STARTING AND OPERATING

Never attempt to use PARK while the vehicle is in
motion. Apply the parking brake when leaving the
vehicle in this range.
When parking on a level surface, you may place the shift
lever in the PARK position first, and then apply the
parking brake.
When parking on a hill, apply the parking brake before
placing the shift lever in PARK, otherwise the load on the
transmission locking mechanism may make it difficult to
move the shift lever out of PARK. As an added precau-
tion, turn the front wheels toward the curb on a downhill
grade and away from the curb on an uphill grade.WARNING!
•Never use the PARK position as a substitute for
the parking brake. Always apply the parking
brake fully when parked to guard against vehicle
movement and possible injury or damage.
•Your vehicle could move and injure you and others
if it is not completely in PARK. Check by trying to
move the shift lever clockwise without first pull-
ing it toward you after you have placed it in PARK.
Make sure the transmission is in PARK before
leaving the vehicle.(Continued)
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STARTING AND OPERATING 55

WARNING! (Continued)
•It is dangerous to move the shift lever out of PARK
or NEUTRAL if the engine speed is higher than
idle speed. If your foot is not firmly pressing on
the brake pedal, the vehicle could accelerate
quickly forward or in reverse. You could lose
control of the vehicle and hit someone or some-
thing. Only shift into gear when the engine is
idling normally and when your foot is firmly
pressing on the brake pedal.(Continued)
WARNING! (Continued)
•Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, always apply the
parking brake, shift the transmission into PARK,
and remove the key fob. Once the key fob is
removed, the shift lever is locked in the PARK
position, securing the vehicle against unwanted
movement. Furthermore, you should never leave
unattended children inside a vehicle.
•Never leave children alone in a vehicle. Leaving
unattended children in a vehicle is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Do not leave the key
fob in the vehicle. A child could operate power
windows, other controls, or move the vehicle.
56 STARTING AND OPERATING