service schedule Ram 5500 Chassis Cab 2012 Diesel Supplement

MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components which
may require servicing or replacement in the future.
CAUTION!
•Failure to properly maintain your vehicle or per-
form repairs and service when necessary could
result in more costly repairs, damage to other
components or negatively impact vehicle perfor-
mance. Immediately have potential malfunctions
examined by an authorized Chrysler Group LLC
dealership or qualified repair center.
(Continued)
CAUTION! (Continued)
•Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended maintenance
intervals. Do not use chemical flushes in these
components as the chemicals can damage your
engine, transmission, power steering or air condi-
tioning. Such damage is not covered by the New
Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. Check
the oil level at regular intervals. The best time to check
the oil level is before starting the engine after it has been
100 MAINTAINING YOUR VEHICLE

Fluid And Filter Change
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Noise Control System Required Maintenance &
Warranty
All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle
Weight Rating and manufactured for sale and use in the
United States are required to comply with the Federal
Government’s Exterior Noise Regulations. These vehicles
can be identified by the Noise Emission Control Label
located in the operator’s compartment.
Required Maintenance For Noise Control Systems
The following maintenance services must be performed
every six months or 7,500 miles (12 000 km) whichever
comes first, to assure proper operation of the noise
control systems. In addition, inspection and service
should be performed anytime a malfunction is observed
128 MAINTAINING YOUR VEHICLE

or suspected. Proper maintenance of the entire vehicle
will help the effectiveness of the noise control systems.
Exhaust System
Inspect the entire exhaust system for leaks and damaged
parts. Devices such as hangers, clamps, and U-bolts
should be tight and in good condition. Damaged compo-
nents, burned or blown out mufflers, burned or rusted
out exhaust pipes should be replaced according to the
procedures and specifications outlined in the appropriate
service manual.
Air Cleaner Assembly
Inspect air cleaner housing for proper assembly and fit.
Make certain that the air cleaner is properly positioned
and that the cover is tight. Check all hoses leading to the
air cleaner for tightness. The air filter element must also
be clean and serviced according to the instructions out-
lined in the Maintenance Schedule section of this manual.Tampering With Noise Control System Prohibited
Federal law prohibits the following acts or the causing
thereof: (1) the removal or rendering inoperative by any
person, other than for purposes of maintenance, repair, or
replacement, of any device or element of design incorpo-
rated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or (2) the use of the vehicle
after such device or element of design has been removed
or rendered inoperative by any person.
Among those acts presumed to constitute tampering are
the acts listed below.
•AIR CLEANER
Removal of the air cleaner.
Removal of the air cleaner filter element from the air
cleaner housing.
Removal of the air ducting.
6
MAINTAINING YOUR VEHICLE 129

MAINTENANCE SCHEDULES
CONTENTS
Maintenance Schedule .................. 138
▫ Oil Change Indicator System ............ 139▫
Perform Service Indicator .............. 140
▫ Required Maintenance Intervals .......... 140
7

MAINTENANCE SCHEDULE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop For Fuel
•Check the engine oil level at least 30 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
Once A Month
•Inspect the batteries, and clean and tighten the termi-
nals as required.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Check the automatic transmission fluid level (if
equipped).
•Check the manual transmission fluid level (if
equipped).
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
138 MAINTENANCE SCHEDULES

Ram Truck Chassis Cab (3500, 4500, And 5500
Models)
Replace the engine oil and oil filter every 7,500 miles
(12 000 km) or six months, or sooner if prompted by the
oil change indicator system (if equipped). Under no
circumstances should oil change intervals exceed
7,500 miles (12 000 km) or six months, whichever comes
first.
Perform Service Indicator
Your vehicle will require emissions maintenance at a set
interval. To help remind you when this maintenance is
due, the Electronic Vehicle Information Center (EVIC)
will display “Perform Service”. When the “Perform Ser-
vice” message is displayed on the EVIC it is necessary to
have the emissions maintenance performed. Emissions
maintenance may include replacing the Closed Crank-
case Ventilation (CCV) filter element, and cleaning of theEGR Cooler. The procedure for clearing and resetting the
“Perform Service” indicator message is located in the
appropriate Service Information.
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.
140 MAINTENANCE SCHEDULES

7,500 Miles (12,000 km) or 6 Months Maintenance Service
Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
7
MAINTENANCE SCHEDULES 141

15,000 Miles (24,000 km) or 12 Months Maintenance Service
Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet,
off-road or frequent trailer towing.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
142 MAINTENANCE SCHEDULES

22,500 Miles (36,000 km) or 18 Months Maintenance Service
Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be
changed. If not prompted by the Engine Oil Indicator System within 7,500 miles
(12 000 km) or six months since the last oil and filter change, change the engine oil and
engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Inspect drive belt, replace if necessary.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect brake linings.
❏ Inspect and adjust parking brake if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
7
MAINTENANCE SCHEDULES 143

30,000 Miles (48,000 km) or 24 Months Maintenance Service Schedule
❏When prompted by the Engine Oil Indicator System, the engine oil and filter must be changed. If not prompted by the Engine Oil Indicator
System within 7,500 miles (12 000 km) or six months since the last oil and filter change, change the engine oil and engine oil filter.
❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary (Chassis Cab Only).
❏ Rotate tires.
❏ Replace fuel filter element.
❏ Lubricate front drive shaft fitting (4x4).
❏ Lubricate outer tie rod ends.
❏ Inspect the wheel bearings.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for damage, wear, improper looseness or end play;
replace if necessary.
❏ Inspect the front (4x4) and rear axle fluid, change if using your vehicle for police, taxi, fleet, off-road or frequent trailer towing.
❏ Check the transfer case fluid (4x4).
❏ Change automatic transmission fluid (Chassis Cab Only).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
144 MAINTENANCE SCHEDULES